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Basic safety notes

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03.00 | AGE-XY | Assembly and operating manual | en | 389007

2.8 Malfunctions

Behavior in case of malfunctions

• Immediately remove the product from operation and report the

malfunction to the responsible departments/persons.

• Order appropriately trained personnel to rectify the

malfunction.

• Do not recommission the product until the malfunction has

been rectified.

• Test the product after a malfunction to establish whether it still

functions properly and no increased risks have arisen.

2.9 Disposal

Handling of disposal

The incorrect handling of disposal may impair the product's safety
and cause serious injuries as well as considerable material and
environmental harm.
• Follow local regulations on dispatching product components for

recycling or proper disposal.

2.10 Fundamental dangers

General

• Observe safety distances.
• Never deactivate safety devices.
• Before commissioning the product, take appropriate protective

measures to secure the danger zone.

• Disconnect power sources before installation, modification,

maintenance, or calibration. Ensure that no residual energy
remains in the system.

• If the energy supply is connected, do not move any parts by

hand.

• Do not reach into the open mechanism or movement area of

the product during operation.

Possible electrostatic energy

Components or assembly groups may become electrostatically
charged. When the electrostatic charge is touched, the discharge
may trigger a shock reaction leading to injuries.
• The operator must ensure that all components and assembly

groups are included in the local potential equalisation in
accordance with the applicable regulations.

• While paying attention to the actual conditions of the working

environment, the potential equalisation must be implemented
by a specialist electrician according to the applicable
regulations.

• The effectiveness of the potential equalisation must be verified

by executing regular safety measurements.

Содержание AGE-XY Series

Страница 1: ...Original operating manual Assembly and operating manual AGE XY Compensation unit...

Страница 2: ...ns for the purpose of technical improvement Document number 389007 Version 03 00 12 05 2020 en SCHUNK GmbH Co KG All rights reserved Dear Customer thank you for trusting our products and our family ow...

Страница 3: ...nal protective equipment 9 2 7 Notes on safe operation 9 2 8 Malfunctions 10 2 9 Disposal 10 2 10 Fundamental dangers 10 2 10 1 Protection during handling and assembly 11 2 10 2 Protection during comm...

Страница 4: ...s manual Illustrations in this manual are provided for basic understanding and may differ from the actual product design In addition to these instructions the documents listed under Applicable documen...

Страница 5: ...be downloaded on our homepage schunk com 1 2 Warranty If the product is used as intended the warranty is valid for 24 months from the ex works delivery date under the following conditions Observe the...

Страница 6: ...ariants see catalog data sheet 1 4 1 Sensors Overview of the compatible sensors Designation Type Magnetic switch MMS Exact type designation of the compatible sensors see catalog Information on handlin...

Страница 7: ...the product includes compliance with all instructions in this manual 2 2 Not intended use Any utilization that exceeds or differs from the appropriate use is regarded as misuse 2 3 Constructional chan...

Страница 8: ...elated to the product Trained electrician Due to their technical training knowledge and experience trained electricians are able to work on electrical systems recognize and avoid possible dangers and...

Страница 9: ...gles when handling hazardous substances Wear close fitting protective clothing and also wear long hair in a hairnet when dealing with moving components 2 7 Notes on safe operation Incorrect handling o...

Страница 10: ...ty devices Before commissioning the product take appropriate protective measures to secure the danger zone Disconnect power sources before installation modification maintenance or calibration Ensure t...

Страница 11: ...Have all work carried out by appropriately qualified personnel For all work secure the product against accidental operation Observe the relevant accident prevention rules Use suitable assembly and tr...

Страница 12: ...ature C Max ambient temperature C 5 60 Noise emission dB A 70 Pressure medium Compressed air compressed air quality according to ISO 8573 1 7 4 4 Repeatability mm 0 1 More technical data is included i...

Страница 13: ...numbers Assembly drawing 20 Mounting the AGE on the robot 1 Robot with interface according to DIN ISO 9409 2 Compensation unit AGE XY 3 Allen key for assembly Fasten the AGE to the robot interface wi...

Страница 14: ...the sensors NOTE Observe the assembly and operating manual of the sensor for mounting and connecting The product is equipped for the use of sensors For the exact type designations of suitable sensors...

Страница 15: ...te made of ordinary steel At ferromagnetic adapter plates First mount the product on the adapter plate Then set the position of the magnetic switch NOTE Do not use the sensor as a safety component Do...

Страница 16: ...nection B to lock the AGE Push magnetic switch 1 into the profile groove until it switches Mount magnetic switch 1 in this position with the screw in the magnetic switch Unlock and lock the AGE to tes...

Страница 17: ...Malfunction fault occurring Possible cause Corrective action The AGE XY is leaking air at standstill Air connection not installed correctly Unused air connections open The AGE XY is leaking air during...

Страница 18: ...dingly Interval Mio cycles 13 6 2 Lubricants Lubrication points basic lubrication SCHUNK recommends the lubricants listed During maintenance treat all greased areas with lubricant Thinly apply lubrica...

Страница 19: ...e the robot flange 1 The robot flange 1 and housing 2 are aligned to each other by means of pins 53 Push the centering piston 4 with the cylinder piston 5 out of the housing 2 Unscrew the screws 44 an...

Страница 20: ...y drawing 20 03 00 AGE XY Assembly and operating manual en 389007 7 Assembly drawing Assembly drawing Wearing part replace during maintenance Included in the seal kit Seal kit can only be ordered comp...

Страница 21: ...ignation Compensation unit AGE XY pneumatic ID number 0324450 0324481 The partly completed machine may not be put into operation until conformity of the machine into which the partly completed machine...

Страница 22: ...ents 1 1 1 Definitions X 1 1 2 Principles of safety integration X 1 1 3 Materials and products X 1 1 4 Lighting X 1 1 5 Design of machinery to facilitate its handling X 1 1 6 Ergonomics X 1 1 7 Operat...

Страница 23: ...2 2 Interlocking movable guards X 1 4 2 3 Adjustable guards restricting access X 1 4 3 Special requirements for protective devices X 1 5 Risks due to other hazards 1 5 1 Electricity supply X 1 5 2 St...

Страница 24: ...uirements for certain categories of machinery X 2 1 Foodstuffs machinery and machinery for cosmetics or pharmaceutical products X 2 2 Portable hand held and or guided machinery X 2 2 1 Portable fixing...

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