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TROUBLESHOOTING

 

PROBLEM 

POSSIBLE CAUSE 

CORRECTIVE ACTION

1.  Compressor will not operate. 

1.  No electrical power. 

1.  Turn on power.

 

 

2.  Pressure switch not making contact 

2.  See pressure switch adjustment.

2.  Excessive noise in operation 

1.  Loose pulley, flywheel, belt, beltguard,  1.  Tighten.

 

 

  cooler, clamps or accessories.

 

 

2.  Lack of oil in crankcase. 

2.  Check for possible damage to 

 

 

   

  bearings, replenish oil.

 

 

3.  Piston hitting the valve plate. 

3.  Remove the compressor cylinder

 

 

   

  head and inspect for foreign

 

 

   

  matter on top of the piston.

 

 

   

  Add a new gasket and reassemble

 

 

   

  the head.

 

 

4.  Compressor floor mounting loose. 

4.  Tighten.

 

 

5.  Defective crankcase. 

5.  Repair or replace.

 

 

6.  Excessive crankshaft end play. 

6.  Adjust and shim properly.

3.  Knock - same cycle as R.P.M. 

1.  Main bearings. 

1.  Replace bearings.

 

 

2.  Connecting rod bearing. 

2.  TIghten.

4.  Knock occurs while 

1.  Connecting rod bearings. 

1.  Replace rod.

 

compressor is loading. 

2.  Wrist pins, wrist pin bearings. 

2.  Replace complete piston

   

  

 assembly.

5.  Milky oil in oil reservoir. 

1.  Water entering oil reservoir due 

1.  Pipe air intake to less humid air\

 

 

  to compressor operating in high 

  source.

 

 

  humidity environment.

6.  Excessive oil consumption. 

1.  Restricted air intake. 

1.  Clean or replace air filter.

 

 

2.  Oil leaks. 

2.  Tighten bolts or replace gasket.

 

 

3.  Worn piston rings. 

3.  Replace piston rings.

 

 

4.  Wrong oil viscosity. 

4.  Drain oil, refill with oil or proper

 

 

   

  viscosity.  See Lubrication Section.

 

 

5.  Compressor titled too much. 

5.  Level compressor.

 

 

6.  Scored cylinder. 

6.  Replace cylinder.

7.  Oil in discharge air. 

1.  Compressor air intake restricted. 

1.  Clean air filter element and check

 

 

   

  for other restrictions in the intake

   

  

 system.

 

 

2.  Worn piston rings. 

2.  Replace rings.

 

 

3.  Excessive oil in compressor. 

3.  Drain down to full mark on sight

   

  

 gauge.

 

 

4.  Wrong oil viscosity. 

4.  Check viscosity.  

See Lubrication

   

  

 

Section.

 

 

5.  Piston rings installed up-side down. 

5.  Install ring in proper position.

8.  Compressor vibrates. 

1.  Mounting bolts loose. 

1.  Tighten.

 

 

2.  Compressor not properly mounted. 

2.  Level compressor so that all feet

 

 

   

  touch the floor before tightening

   

  

 down.

 

 

3.  Pulley and flywheel misaligned. 

3.  Realign.

 

 

4.  Belts loose. 

4.  Tighten belts.  See Maintenance

   

  

 Section.

 

 

5.  Bent crankshaft. 

5.  Replace crankshaft.

6

Содержание SA315240H346

Страница 1: ...Compressor Operating and Maintenance Manual TWO STAGE 15 HP PUMP MODEL _________________________ SERIAL _________________________...

Страница 2: ...sic safety rules and precautions should always be followed including the following 1 Read all instructions fully 2 Wiring starters breakers and other related electrical equipment should conform to ele...

Страница 3: ...fresh air and exhaust ventilation from area in which the compressor is located Place compressor on a firm level floor Permanent installations should be bolted to the floor Bolting holes are provided i...

Страница 4: ...Installation Should Be Made By a Competent Electrician L2 L3 indicates supply line terminals T1 T2 T3 indicates load Motor Line3 Phase Motor T 3 T 2 T 1 K2 L1 L2 L3 C2 C1 C3 Jumper C1 Blue Orange C2...

Страница 5: ...be adjusted to allow approximately 1 4 1 2 inch deflection with normal thumb pressure Turn power off and clean dust and foreign material from cylinder head motor fan blade air lines intercooler and ta...

Страница 6: ...ir 1 Water entering oil reservoir due 1 Pipe air intake to less humid air to compressor operating in high source humidity environment 6 Excessive oil consumption 1 Restricted air intake 1 Clean or rep...

Страница 7: ...ment 1 Realign motor pulley with compressor flywheel 2 Belts too tight 2 Adjust tension See Maintenance Section 3 Belts too loose 3 Adjust tension See Maintenance Section 4 Pulley or flywheel wobble 4...

Страница 8: ...823015 Two Stage Compressor Pump 8...

Страница 9: ...HEX M16X20 2 62 431037 1 HP Disch Valve G43 1 21 431010 Lock Washer 16 2 63 431038 1 O Ring Hold Down cover GS33 2 22 431011 Bearing Rear 30310 1 64 431039 1 Hold Down Cover Disch GS33 1 23 431012 Ga...

Страница 10: ...10...

Страница 11: ...98 mm 228 C inch 6 85 mm 174 L Shape inch 31 10 mm 790 W Shape inch 22 05 mm 560 H Shape inch 25 59 mm 650 Weight lb 335 16 kg 152 DAFENG LIDA COMPRESSED AIR SYSTEMS CO LTD 823015 Technical Data Moto...

Страница 12: ...er 90 100 4 0 Rim stripper 125 150 5 0 Spark plug cleaner 90 100 5 0 Air scaler 5 0 Spray gun Production 90 100 16 0 Touchup 90 100 8 0 Undercoating 90 100 19 0 Tire bead breaker 125 150 12 0 Tire cha...

Страница 13: ...se inspect carefully any receipt of merchandise noting any discrepancy or damage on the carrier s freight bill at time of delivery Discrepancies or damage including hidden or obvious that occurred in...

Страница 14: ...Schrader International Inc P O Box 668 205 Frazier Road Altavista Virginia 24517 CUSTOMER SERVICE SALES 1 800 327 1335 TECHNICAL SERVICE PARTS 1 800 345 0578 823015 Manual 011112...

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