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EBW-AZ

Operating instructions

Safety-monitoring module

EN

2.5  Safety classification

Standards:

EN ISO 13849-1, IEC 61508,  

EN 60947-5-1

PL:

up to b

Control category:

up to B

DC:

< 60%

CCF:

> 65 points

SIL:

up to 1

Service life:

20 years

B

10d

 value (for one channel):

Low voltages range 20%: 20,000,000

40%: 7,500,000

60%: 2,500,000

80%: 1,000,000

Maximum load 100%: 400,000

MTTF

B

d x

x

h

s/h

3600

d

10d

op

op

op

n

0,1 x n

op

t

cycle

For an average annual demand rate of n

op

 = 126,720 cycles per 

year, Performance Level PL e can be obtained at maximum load.

n

op

  =  average number of activations per year

d

op

  = average number of operating days per year

h

op

  =  average number of operating hours per day

t

cycle

  =   average demand rate of the safety function in s 

(e.g. 4 × per hour = 1 × per 15 min. = 900 s)

(Specifications can vary depending on the application-specific 

 

parameters h

op

, d

op

 and t

cycle

 as well as the load.)

3  Mounting

3.1  General mounting instructions

Mounting: snaps onto standard DIN rails to EN 60715.

Snap the bottom of the enclosure slightly tilted forwards in the  

DIN rail and push down until it latches in position.

3.2  Dimensions

All measurements in mm.

Device dimensions (H/W/D): 

83 mm × 45 mm × 126.5 mm

4  Electrical connection

4.1  General information for electrical connection

The electrical connection may only be carried out by authorised 

personnel in a de-energised condition.

5  Operating principle and settings

5.1  LED functions

• U

B

: Status supply voltage

• 

Rel.: Status switching relay K1

5.2  Description of the terminals

Voltages:

A1

A2

+24 VDC

0 VDC

Outputs:

13-14

21-22

NO-contact

NC-contact

Input sensor:

24 V

IN

0 V

TG

+24 VDC (to be used for the voltage 

supply of the external sensor)

Input sensor

Sensor

Input tachogenerator

Potentiometer: Fine adjustment of the frequency

DIP switch:

DZW-SSW (possible functions rotational  

speed monitor - standstill monitor)

A1 24V IN

0V

A2

13

14

21

TC

22

22

21

14

13

100%

10%

U

B

Rel.

DZW

EBW-AZ-24V

Typ:

SSW

Fig. 1

5.3  Notes

Operating principle

EBW devices detect and process signals with different quality and operating 

frequency, which are prepared in the "input level" and "monitoring/

standstill detection" parts of the control. The period length of the limit 

value for the control command is also set in this part of the control.

The period length of the generator signals is continuously compared  

to the preset period length of the reference oscillator and transmitted  

as dynamic signal to the output level of the EBW devices.

The operating principle of the EBW devices is based upon a real-time 

measurement, i.e. the actual period length of the input signals is continu-

ously measured/counted and compared to the preset value. A control 

command is given at the end of the period, during which the actual 

value of a movement diverges from the upper or lower limit of the 

preset limit value.

For the standstill signal setting, a suitable limit value must be determined 

in terms of a relative standstill, i.e. the residual movement, which remains 

below the limit value, still must have come to an absolute standstill or a 

hazard-free situation under observance of an access speed of 1.6 m/sec.

1)

a)

b)

2)

c)

d)

3)

e)

f)

4)

g)

h)

Fig. 2: single-channel mouvement monitor EBW

1) Input level

 

 a) Signal preparation

b) Generator adjustment

2) Monitoring

 

 c) Period length setting

d) Fine adjustment

3) R-C oscillator

 

  e) Signal conversion

f) static/dynamic

4) Output level  

 

g) Converter/Relay 

 

h) Output

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