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INSTRUCTIONS FOR OPERATION AND
ASSEMBLY
SOLENOID INTERLOCK AZM300Z-I2-ST-
1P2P-A-DU

1 About this document

1.1 Function

This document provides all the information you need for the mounting, set-up and commissioning to ensure the safe
operation and disassembly of the switchgear. The operating instructions enclosed with the device must always be kept
in a legible condition and accessible.

1.2 Target group of the operating instructions: authorised qualified
personnel

All operations described in the operating instructions manual must be carried out by trained specialist personnel,
authorised by the plant operator only.

Please make sure that you have read and understood these operating instructions and that you know all applicable
legislations regarding occupational safety and accident prevention prior to installation and putting the component into
operation.

The machine builder must carefully select the harmonised standards to be complied with as well as other technical
specifications for the selection, mounting and integration of the components.

The information contained in this operating instructions manual is provided without liability and is subject to technical
modifications.

1.3 Explanation of the symbols used

F

Information, hint, note:

This symbol is used for identifying useful additional information.

2

Caution:

Failure to comply with this warning notice could lead to failures or malfunctions.

Warning:

Failure to comply with this warning notice could lead to physical injury and/or damage to the machine.

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Содержание AZM300Z-I2-ST1P2P-A-DU

Страница 1: ...understood these operating instructions and that you know all applicable legislations regarding occupational safety and accident prevention prior to installation and putting the component into operation The machine builder must carefully select the harmonised standards to be complied with as well as other technical specifications for the selection mounting and integration of the components The inf...

Страница 2: ... applications authorised by the manufacturer Detailed information regarding the range of applications can be found in the chapter Product description 1 5 General safety instructions The user must observe the safety instructions in this operating instructions manual the country specific installation standards as well as all prevailing safety regulations and accident prevention rules F Further techn...

Страница 3: ...not listed in the ordering code these specifications apply accordingly provided that they correspond to the standard version 2 3 Purpose The non contact electronic safety switchgear is designed for application in safety circuits and is used for monitoring the position and locking of movable safety guards F The safety switchgears are classified according to EN ISO 14119 as type 4 interlocking devic...

Страница 4: ... can be wired in series 2 The user must evaluate and design the safety chain in accordance with the relevant standards and the required safety level If multiple safety sensors are involved in the same safety function the PFH values of the individual components must be added 2 The entire concept of the control system in which the safety component is integrated must be validated to the relevant stan...

Страница 5: ...ed thermoplastic self extinguishing Gross weight 550 g Time to readiness maximum 5 000 ms Duration of risk maximum 200 ms Reaction time switching off safety outputs via actuator maximum 100 ms Reaction time switching off safety outputs via safety inputs maximum 1 5 ms General data Features Power to lock Yes Solenoid interlock monitored Yes Latching Yes Manual release Yes Short circuit detection Ye...

Страница 6: ... 1 000 000 Operations Note Mechanical life When using as door stop 50 000 operations door mass 5 kg and actuating speed 0 5 m s Angular misalignment between solenoid interlock and actuator maximum 2 Holding force F Zh in accordance with EN ISO 14119 1 150 N Holding force F max maximum 1 500 N Latching force adjustable position 1 25 N Latching force adjustable position 2 50 N Type of the fixing scr...

Страница 7: ...of protection IP67 IP69 IP66 Ambient temperature minimum 0 C Ambient temperature maximum 60 C Storage and transport temperature minimum 10 C Storage and transport temperature maximum 90 C Relative humidity maximum 93 Note Relative humidity non condensing non icing Resistance to vibration to EN 60068 2 6 10 150 Hz amplitude 0 35 mm Restistance to shock 30 g 11 ms Protection class III Permissible in...

Страница 8: ... V 30 V High Current consumption at 24V 10 mA Magnet switch on time 100 Test pulse duration maximum 5 ms Test pulse interval minimum 40 ms Classification ZVEI CB24I Sink C0 Classification ZVEI CB24I Source C1 C2 C3 Electrical data Safety digital inputs Designation Safety inputs X1 and X2 Switching thresholds 3 V 5 V Low 15 V 30 V High Current consumption at 24V 5 mA Test pulse duration maximum 1 m...

Страница 9: ... 24 VDC Current Utilisation category DC 13 0 05 A Status indication Note LED switching conditions display Operating condition LED green Error functional defect LED red Supply voltage UB LED green Pin assignment PIN 1 A1 Supply voltage UB PIN 2 X1 Safety input 1 PIN 3 A2 GND PIN 4 Y1 Safety output 1 PIN 5 OUT Diagnostic output PIN 6 X2 Safety input 2 PIN 7 Y2 Safety output 2 PIN 8 IN Solenoid contr...

Страница 10: ...entional unlocking this is detected by an external diagnostic UL Note This appliance is intended to be powered by a listed source of limited voltage limited current or Class 2 This unit must be supplied with at least 24 V DC and 0 8 A via a listed CYJV cable connector assembly FCC IC Note This device complies with Part 15 of the FCC Rules and contains licence exempt transmitter receivers that are ...

Страница 11: ...e door weight and the actuating speed the mechanical life could be reduced Mounting of the solenoid interlock and the actuator Refer to the mounting instructions manual for the corresponding actuator 2 The actuator must be permanently fitted to the safety guards and protected against displacement by suitable measures tamperproof screws gluing drilling of the screw heads Actuating directions ...

Страница 12: ...ee also chapter adjustment of latching force 2 Provide for a sufficient insertion of the actuator into the rotary handle Correct False To avoid any interference inherent to this kind of system and any reduction of the switching distances please observe the following guidelines ...

Страница 13: ...able to modify the switching distance Keep away from metal chips Minimum distance between two solenoid interlocks as well as other systems with same frequency 125 kHz The minimum distance from metallic securing surfaces to the face side A and underside B of the device is 5 mm ...

Страница 14: ...ver C2 Manual release by means of triangular key TK M5 The manual release must be protected against accidental actuation e g by using the enclosed seal after completing commissioning 3 3 Emergency exit T T8 or emergency release N With variants that have both emergency exit and emergency release the red lever is loosely supplied Before first use mount the lever on the triangular part of the release...

Страница 15: ...hat it should only be used in an emergency The label can be used that was included in the delivery To activate the emergency release turn the red lever in the direction of the arrow to the end stop The safety outputs switch off and the guard system can be opened The lever is latched and cannot be returned to its original position To cancel the blocking condition the central mounting screw must be ...

Страница 16: ...3 5 Dimensions All measurements in mm AZM300 T T8 and N Device with emergency exit or emergency release Emergency exit T Emergency release N ...

Страница 17: ...Emergency exit T8 3 6 Actuator and accessories Actuator AZ AZM300 B1 not included in delivery ...

Страница 18: ...00 1 available as accessory MS AZ AZM300 B1 1 available as accessory Aluminium protective plate as a cover for use on glass and plastic doors on machines with high design requirements Lockout tag SZ 200 1 available as accessory ...

Страница 19: ...e release ACC AZM300 BOW M M available as accessory Observe the additional notes in the operating instructions of the Bowden cable release 4 Electrical connection 4 1 General information for electrical connection ...

Страница 20: ...he online catalogue on the Internet products schmersal com 4 2 Serial diagnostic SD Cable design The wiring capacity of the connecting cable of the solenoid interlock must not exceed 50 nF Local Depending on the strand structure normal unshielded 30 m long control cables LIYY 0 25 mm to 1 5 mm have a wiring capacitance of approx 3 7 nF F On wiring SD devices please pay attention to the voltage dro...

Страница 21: ...ponent are wired to the safety monitoring module Y1 and Y2 Safety outputs Safety monitoring module Wiring example 2 Series wiring of the AZM300 with serial diagnostic function max 31 components in series In devices with the serial diagnostics function ordering suffix SD the serial diagnostics connections are wired in series and connected to a SD Gateway for evaluation purposes The safety outputs o...

Страница 22: ... A2 GND 3 GN BU BU Y1 Safety output 1 4 YE BK BK OUT Diagnostic output SD output 5 GY GY GY X2 Safety input 2 6 PK VT PK Y2 Safety output 2 7 BU RD VT IN Solenoid control SD input 8 RD PK OR Connecting cables with coupling female IP67 IP69 M12 8 pole 8 x 0 25 mm to DIN 47100 Cable length Ordering code 2 5 m 103011415 5 0 m 103007358 10 0 m 103007359 15 0 m 103011414 Connecting cables with coupling...

Страница 23: ...in In this way the activated code is definitively saved For ordering suffix I1 the executed allocation of safety switchgear and actuator is irreversible For ordering suffix I2 the teach in procedure for a new actuator can be repeated an unlimited number of times When a new actuator is taught the code which was applicable until that moment becomes invalid Subsequent to that an enabling inhibit will...

Страница 24: ...ary to open the safety guard In the AZM300B version only the opening of the safety guard causes the safety outputs to be disabled 6 3 Diagnostic LEDs The solenoid interlock signals the operating condition as well as errors through 3 colour LEDs green Power Supply voltage on yellow Status Operating condition red Fault Error see table 2 Error messages flash codes red diagnostic LED System condition ...

Страница 25: ... of the safety switchgear e g too high ambient temperature safety output at external potential cross circuit leads to delayed shutdown see Table 2 This signal combination diagnostic output disabled and safety channels still enabled can be used to stop the production process in a controlled manner An error warning is deleted when the cause of error is eliminated If the fault warning remains on for ...

Страница 26: ...cked or fault Safety guard locked Lock Unlock Evaluation of diagnostic output Power to unlock IN 0 Lock Safety guard can be locked Safety guard locked Power to lock IN 1 Lock Safety guard can be locked Safety guard locked ...

Страница 27: ...re actuator started Off Off Flashes 0 V 0 V 0 V Only I2 teach in procedure actuator release block Flashes Off On 0 V 0 V 0 V 1 after 30 min disabling due to fault 2 refer to flash code Table 2 Error messages flash codes red diagnostic LED Flash pulses red Designation Autonomous switch off after Error cause 1 flash pulse Error warning at output Y1 30 min Fault in output test or voltage at output Y1...

Страница 28: ...he SD gateway and the solenoid interlock the switching condition of the solenoid interlock is maintained Error Errors which no longer guarantee the function of the safety switchgear internal errors cause the safety outputs to be disabled within the duration of risk The fault is reset when the cause is eliminated and bit 7 of the request byte changes from 1 to 0 or the safety guard is opened Faults...

Страница 29: ...cked if the turret is in the rest position i e the latching force is sufficient to pull the guard system into the correct position 2 after 30 min fault 7 Set up and maintenance The safety function of the safety components must be tested In the case of correct installation and adequate use the safety switchgear features maintenance free functionality A regular visual inspection and functional test ...

Страница 30: ...assembly and disposal 8 1 Disassembly The safety switchgear must be disassembled in a de energised condition only 8 2 Disposal 7 The safety switchgear must be disposed of in an appropriate manner in accordance with the national prescriptions and legislations ...

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