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Operating instructions (short version)

AS-i safety monitor

ASM E1-R2

ASM E2-R2/R2

EN

1.6  Warning about misuse

In case of inadequate or improper use or manipulations of the 

safety device, personal hazards or damage to machinery or 

plant components cannot be excluded.

1.7  Exclusion of liability

We shall accept no liability for damages and malfunctions resulting from 

defective mounting or failure to comply with this operating instructions 

manual. The manufacturer shall accept no liability for damages 

resulting from the use of unauthorised spare parts or accessories.

For safety reasons, invasive work on the device as well as arbitrary 

repairs, conversions and modifications to the device are strictly 

forbidden; the manufacturer shall accept no liability for damages 

resulting from such invasive work, arbitrary repairs, conversions and/or 

modifications to the device.

2.  Product description

2.1  Ordering code

This operating instructions manual applies to the following types:

ASM 

No. Option

Description

E1-R2

1 Enabling circuit

E2-R2/R2

2 Enabling circuits

2.2  Destination and use

When used as intended, the AS-i safety monitor enables the operation 

of sensor-controlled devices for the protection of man and other safety 

components up to and including control category 4 / PL e to  

EN ISO 13849-1. If sensors with a lower safety levels are connected, 

the maximum achievable control category for the corresponding safety 

path is defined by these sensors.

The safety monitor also executes the compulsory emergency stop 

function (stop category 0 or 1) for all non hand-operated machines as 

well as the dynamic monitoring of the restart function and the contactor 

control function.

The setting and modification of the device configuration by 

means of a PC and the asimon configuration software must 

only be executed by a safety expert authorised to that effect. 

The password required to change the device configuration 

must be locked away by the safety expert.

Suitable for:

• Safety monitor for 1 AS-i circuit

•  Monitoring of up to 31 safe AS-i slaves, e.g. safety switches, solenoid 

interlocks, emergency stop buttons, two-hand controls, light curtains 

and light grids, etc.

• Control of up to 2 redundant enabling circuits

•  Configurable monitoring devices for the different safety switchgear

• Filter functions for de-bouncing of safety guards

•  Other functions:  

AND operations, OR operations, start modules, on-site 

acknowledgment, start-up test, stop categories 0 and 1

• Edge-sensitive start button

• Feedback circuit to monitor external contactors

• LED status indication

• Signalling outputs (semi-conductor, short-circuit proof)

These devices are not suitable for:

– Controlling safe AS-i outputs

– Network connection of 2 AS-i circuits

The entire concept of the control system, in which the safety 

component is integrated, must be validated to the relevant 

standards. 

2.3  Technical data

Standards:

 

EN 62026-2, IEC 60947-5-1, 

IEC 60204-1, EN 61496-1,  

ISO 13849-1, IEC 61508

Enclosure:

 

Polyamide PA 66, black

Mounting:

 

snaps onto standard DIN rail to EN 50022

Screw connection:

 

max. 2.5 mm² (including conductor ferrules)

Protection class:

 

terminals IP20,  

enclosure IP20

U

b

:

 

24 VDC ±15%

Residual ripple:

 

< 15%

I

b

:

 

ASM E1-R2: 0.15 A;  

ASM E2-R2/R2: 0.2 A

Peak current upon start-up:

 

600 mA

AS-Interface voltage range:

 

18.5 … 31.6 V

AS-interface power consumption:

 

< 45 mA

AS-Interface specification:

 

Profil-Monitor 7.F

Configuration interface:

 

RS 232: 9600 Baud, no parity, 

1 startbit, 1 stopbit, 8 databits

Inputs:  

1.Y1; 1.Y2; 2.Y1;2.Y2

Input signal:  

I

e

 < 10 mA, 24 VDC  

(optocoupler, high-active)

Outputs: 

Signalling outputs:  

1.32; 2.32:  

transistor outputs PNP, max. 200 mA,  

protection against short-circuits and polarity reversal

Relay outputs:  

 

- ASM E1-R2: 

1 enabling circuit, 1.13/14, 1.23/24;

- ASM E2-R2/R2: 

2 enabling circuits, 1.13/14, 1.23/24; 2.13/14, 2.23/24 

Utilisation category:

 

AC-15, DC-13

I

e

/U

e

:

 

3 A / 230 VAC;  

1 A / 24 VDC

Switching voltage:

 

max. 230 VAC

I

the

:

 

ASM E1-R2: 3 A each output circuit; 

ASM E2-R2/R2: 2 A each output circuit

Max. fuse rating:

 

max. 4 A (medium slow blow), external

Time to readiness:

 

≤ 10 s

Response time:

 

< 40 ms

Messages AS interface:

 

Supply voltage LED green,  

communication LED red; 

enabling circuits: status LED green/yellow/red

EMV: 

 

conforming to EMC Directive

Overvoltage category:

 

III to DIN VDE 0110

Ambient temperature:

 

–20 °C … +60 °C

Storage and transport temperature:

 

–30 °C … +70 °C

Weight:

 

ASM E1-R2: approx. 350 g;  

ASM E2-R2/R2: approx. 450 g

Dimensions (H x W x D):

 

105 x 45 x 120 mm

2.4  Safety classification

Standards:

 

ISO 13849-1; IEC 61508

PL:

 e

Control Category:

 4

PFH value:

 

depending on n

op

:  

PFH ≤ 9.1 x 10

-9

 / h for n

op

 ≤ 10,500 

 

PFH ≤ 2.1 x 10

-8

 / h for n

op

 ≤ 28,000 

 

PFH ≤ 5.0 x 10

-8

 / h for n

op

 ≤ 66,000

PFD:

 

≤ 6.1 x 10

-5

SIL:

 

suitable for SIL 3 applications

 

Service life: 

20 years

- Note:

 

The PFH values refer to 100 % of the nominal load and the 

contact load AC-15, DC-13

Содержание ASM E1-R2

Страница 1: ...ns as part of an entire plant or machine It is the responsibility of the manufacturer of a machine or plant to ensure the correct functionality of the entire machine or plant The safety monitor must be exclusively used in accordance with the versions listed below or for the applications authorised by the manufacturer Detailed information regarding the range of applications can be found in the chap...

Страница 2: ...lter functions for de bouncing of safety guards Other functions AND operations OR operations start modules on site acknowledgment start up test stop categories 0 and 1 Edge sensitive start button Feedback circuit to monitor external contactors LED status indication Signalling outputs semi conductor short circuit proof These devices are not suitable for Controlling safe AS i outputs Network connect...

Страница 3: ... prevent unauthorised acces To that effect the device is supplied with a transparent cover with attachment hook for installing a seal wire once the monitor is fitted Note The transparent cover with attachment hook must always be installed considering that it offers a good protection against electrostatic discharges ESD and the penetration of foreign particles into the RJ45 connector CONFIG of the ...

Страница 4: ...al com ASM E1 R2 Service L M 1 32 FE 1 24 1 14 AS i AS i 1 Y2 1 Y1 1 23 1 13 AS i 1 READY 2 ON 3 OFF FAULT CONFIG 3 2 1 C www schmersal com ASM E2 R2 R2 Service L M 1 32 2 32 2 24 2 14 FE 1 24 1 14 AS i AS i 1 Y2 2 Y2 2 Y1 2 23 2 13 1 Y1 1 23 1 13 AS i 1 READY 2 ON 3 OFF FAULT CONFIG 3 2 1 3 2 1 C 4 3 Wiring example The wiring example represents the ASM E2 R2 R2 safety monitor taking account of st...

Страница 5: ... Contacts of the output element closed Contacts of the output element open Fault at the monitored AS i components level 1 READY 2 ON 3 OFF FAULT for each channel all together fast flashing Internal device error 5 Set up and maintenance 5 1 Functional testing The function of the safety monitor must be tested The following conditions must be previously checked and met 1 Fitting of the safety monitor...

Страница 6: ...fied body for the prototype test TÜV Rheinland Industrie Service GmbH Alboinstr 56 12103 Berlin ID n 0035 EC prototype test certificate 01 205 5276 01 17 Person authorised for the compilation of the technical documentation Oliver Wacker Möddinghofe 30 42279 Wuppertal K A Schmersal GmbH Co KG Möddinghofe 30 D 42279 Wuppertal Postfach 24 02 63 D 42232 Wuppertal Phone 49 0 2 02 64 74 0 Telefax 49 0 2...

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