2
Operating instructions (short version)
AS-i safety monitor
ASM E1-R2
ASM E2-R2/R2
EN
1.6 Warning about misuse
In case of inadequate or improper use or manipulations of the
safety device, personal hazards or damage to machinery or
plant components cannot be excluded.
1.7 Exclusion of liability
We shall accept no liability for damages and malfunctions resulting from
defective mounting or failure to comply with this operating instructions
manual. The manufacturer shall accept no liability for damages
resulting from the use of unauthorised spare parts or accessories.
For safety reasons, invasive work on the device as well as arbitrary
repairs, conversions and modifications to the device are strictly
forbidden; the manufacturer shall accept no liability for damages
resulting from such invasive work, arbitrary repairs, conversions and/or
modifications to the device.
2. Product description
2.1 Ordering code
This operating instructions manual applies to the following types:
ASM
➀
No. Option
Description
➀
E1-R2
1 Enabling circuit
E2-R2/R2
2 Enabling circuits
2.2 Destination and use
When used as intended, the AS-i safety monitor enables the operation
of sensor-controlled devices for the protection of man and other safety
components up to and including control category 4 / PL e to
EN ISO 13849-1. If sensors with a lower safety levels are connected,
the maximum achievable control category for the corresponding safety
path is defined by these sensors.
The safety monitor also executes the compulsory emergency stop
function (stop category 0 or 1) for all non hand-operated machines as
well as the dynamic monitoring of the restart function and the contactor
control function.
The setting and modification of the device configuration by
means of a PC and the asimon configuration software must
only be executed by a safety expert authorised to that effect.
The password required to change the device configuration
must be locked away by the safety expert.
Suitable for:
• Safety monitor for 1 AS-i circuit
• Monitoring of up to 31 safe AS-i slaves, e.g. safety switches, solenoid
interlocks, emergency stop buttons, two-hand controls, light curtains
and light grids, etc.
• Control of up to 2 redundant enabling circuits
• Configurable monitoring devices for the different safety switchgear
• Filter functions for de-bouncing of safety guards
• Other functions:
AND operations, OR operations, start modules, on-site
acknowledgment, start-up test, stop categories 0 and 1
• Edge-sensitive start button
• Feedback circuit to monitor external contactors
• LED status indication
• Signalling outputs (semi-conductor, short-circuit proof)
These devices are not suitable for:
– Controlling safe AS-i outputs
– Network connection of 2 AS-i circuits
The entire concept of the control system, in which the safety
component is integrated, must be validated to the relevant
standards.
2.3 Technical data
Standards:
EN 62026-2, IEC 60947-5-1,
IEC 60204-1, EN 61496-1,
ISO 13849-1, IEC 61508
Enclosure:
Polyamide PA 66, black
Mounting:
snaps onto standard DIN rail to EN 50022
Screw connection:
max. 2.5 mm² (including conductor ferrules)
Protection class:
terminals IP20,
enclosure IP20
U
b
:
24 VDC ±15%
Residual ripple:
< 15%
I
b
:
ASM E1-R2: 0.15 A;
ASM E2-R2/R2: 0.2 A
Peak current upon start-up:
600 mA
AS-Interface voltage range:
18.5 … 31.6 V
AS-interface power consumption:
< 45 mA
AS-Interface specification:
Profil-Monitor 7.F
Configuration interface:
RS 232: 9600 Baud, no parity,
1 startbit, 1 stopbit, 8 databits
Inputs:
1.Y1; 1.Y2; 2.Y1;2.Y2
Input signal:
I
e
< 10 mA, 24 VDC
(optocoupler, high-active)
Outputs:
Signalling outputs:
1.32; 2.32:
transistor outputs PNP, max. 200 mA,
protection against short-circuits and polarity reversal
Relay outputs:
- ASM E1-R2:
1 enabling circuit, 1.13/14, 1.23/24;
- ASM E2-R2/R2:
2 enabling circuits, 1.13/14, 1.23/24; 2.13/14, 2.23/24
Utilisation category:
AC-15, DC-13
I
e
/U
e
:
3 A / 230 VAC;
1 A / 24 VDC
Switching voltage:
max. 230 VAC
I
the
:
ASM E1-R2: 3 A each output circuit;
ASM E2-R2/R2: 2 A each output circuit
Max. fuse rating:
max. 4 A (medium slow blow), external
Time to readiness:
≤ 10 s
Response time:
< 40 ms
Messages AS interface:
Supply voltage LED green,
communication LED red;
enabling circuits: status LED green/yellow/red
EMV:
conforming to EMC Directive
Overvoltage category:
III to DIN VDE 0110
Ambient temperature:
–20 °C … +60 °C
Storage and transport temperature:
–30 °C … +70 °C
Weight:
ASM E1-R2: approx. 350 g;
ASM E2-R2/R2: approx. 450 g
Dimensions (H x W x D):
105 x 45 x 120 mm
2.4 Safety classification
Standards:
ISO 13849-1; IEC 61508
PL:
e
Control Category:
4
PFH value:
depending on n
op
:
PFH ≤ 9.1 x 10
-9
/ h for n
op
≤ 10,500
PFH ≤ 2.1 x 10
-8
/ h for n
op
≤ 28,000
PFH ≤ 5.0 x 10
-8
/ h for n
op
≤ 66,000
PFD:
≤ 6.1 x 10
-5
SIL:
suitable for SIL 3 applications
Service life:
20 years
- Note:
The PFH values refer to 100 % of the nominal load and the
contact load AC-15, DC-13