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Operating instructions

Safety-monitoring module

AES 1135 / 1136

AES 1145 / 1146

EN

1.6  Warning about misuse

In case of inadequate or improper use or manipulations of 

the safety-monitoring module, personal hazards or damages 

to machinery or plant components cannot be excluded. The 

relevant requirements of the standard EN 1088 must be 

observed.

1.7  Exclusion of liability

We shall accept no liability for damages and malfunctions resulting from 

defective mounting or failure to comply with this operating instructions 

manual. The manufacturer shall accept no liability for damages result-

ing from the use of unauthorised spare parts or accessories.

For safety reasons, invasive work on the device as well as arbitrary re-

pairs, conversions and modifications to the device are strictly forbidden; 

the manufacturer shall accept no liability for damages resulting from 

such invasive work, arbitrary repairs, conversions and/or modifications 

to the device.

2.  Product description

2.1  Ordering code

This operating instructions manual applies to the following types:

AES 113

No.

Option

Description

5

without start-up test

6

with start-up test

AES 114

No.

Option

Description

5

without start-up test

6

with start-up test

Only if the information described in this operating instruc-

tions manual are realised correctly, the safety function and 

therefore the compliance with the Machinery Directive is 

maintained.

2.2  Special versions

For special versions, which are not listed in the order code below 2.1, 

these specifications apply accordingly, provided that they correspond to 

the standard version.

2.3  Destination and use

The safety-monitoring modules for integration in safety circuits are 

designed for fitting in control cabinets. They are used for the safe 

evaluation of the signals of positive break position switches for safety 

functions or magnetic safety sensors on sliding, hinged and removable 

safety guards as well as emergency stop control devices.

Design

The safety-monitoring modules have a dual-channel structure. They 

include two safety relays with monitored positive action contacts. The 

NO contacts of the relays, which are wired in series, build the enabling 

contacts.

2.4  Technical data

Standards:

 

EN 60204-1; EN 60947-5-3; 

EN ISO 13849-1; IEC 61508; 

BG-GS-ET-14; BG-GS-ET-20

Start conditions:  

Automatic

Feedback circuit available:

 

no

Start-up test:

 

AES ...5: no; AES ...6: yes

Pull-in delay for automatic start:

 

adjustable 0.1 / 1.0 second

Drop-out delay in case of emergency stop:

 

< 50 ms

Rated operating voltage U

e

:

 

24 VDC

Rated operating current I

e

:

 

0.2 A

Rated insulation voltage U

i

:

 

250 V

Rated impulse withstand voltage U

imp

:

 

4 kV

Thermal test current I

the

6 A

Internal electronic fuse:

 

no

Power consumption:

 

< 5 W

Inputs monitoring: 

Cross-wire short detection:

 

yes

Wire breakage detection: 

yes

Earth connection detection: 

yes

Number of NC contacts:

 

convertible 1NC → 2NC

Number of NO contacts:

 

convertible 1NO → 0NO

Outputs: 

Stop category 0:

 

1

Stop category 1:

 

0

Number of safety contacts:

 

1

Number of auxiliary contacts:

 

0

Number of signalling outputs:

 

2

Switching capacity of the safety contacts:

 

max. 6 A

Switching capacity of the signalling outputs: 

Y1, Y2 = 100 mA

Utilisation category to EN 60947-5-1:

 

AC-15: 230 V / 3 A 

DC-13: 24 V / 2 A

Max. fuse rating of the safety contacts: 

6 A gG D-fuse

Fuse rating of the signalling outputs: 

 

- AES 1135/1136: 

short-circuit proof; 

- AES 1145/1146: 

short-circuit proof, p-type

Mechanical life:

 

20 million operations

LED display

ISD

Ambient conditions: 

Operating temperature:

 

0 °C ... +55 °C

Storage and transport temperature:

 

−25 °C ... +70 °C

Protection class: 

Enclosure: IP40

Terminals: IP20 

Clearance: IP54

Degree of pollution:

 

2

Mounting:

 

Snaps onto standard DIN rail to EN 60715

Connection type:

 

Screw connection

Min. cable section:

 

0.25 mm²

Max. Cable section:

 

2.5 mm², solid strand or multi-strand 

lead (including conductor ferrules)

Tightening torque:

 

0,6 Nm

Max. cable length:

 

1000 m of 0.75 mm² conductor

Weight:

  

190 g

Dimensions (H x W x D):

 

100 x 22.5 x 121 mm

2.5  Safety classification

Standards:

 

EN ISO 13849-1; IEC 61508

PL:

 

up to d

Control category:

 

up to 3

PFH-value:

 

1.0 x 10

-7

 / h; Applicable for applications with up 

to max. 50,000 switching cycles / year and  

max. 80 % contact load. Diverging  

applications upon request.

SIL:

 

up to 2

Service life:

 

20 years

Содержание AES 1135

Страница 1: ...he applications authorised by the manufacturer Detailed information regarding the range of applications can be found in the chapter Product description 1 5 General safety instructions The user must observe the safety instructions in this operating instruc tions manual the country specific installation standards as well as all prevailing safety regulations and accident prevention rules Further tech...

Страница 2: ...cture They include two safety relays with monitored positive action contacts The NO contacts of the relays which are wired in series build the enabling contacts 2 4 Technical data Standards EN 60204 1 EN 60947 5 3 EN ISO 13849 1 IEC 61508 BG GS ET 14 BG GS ET 20 Start conditions Automatic Feedback circuit available no Start up test AES 5 no AES 6 yes Pull in delay for automatic start adjustable 0 ...

Страница 3: ...nd the LED flashes yellow Inputs S14 S22 Connect a safety switch with one NC and one NO contact or two safety switches with one contact each or an emergency stop button at input S14 S22 Safety switch with two NC contacts X1 For an operation with two NC contacts input X1 must be supplied with 24 VDC Outputs Enabling paths 13 14 NO contacts for safety functions Additional outputs Y1 Y2 AES 1135 1136...

Страница 4: ...ED flashes yellow 0 5 Hz Enabling paths open LED flashes yellow 2 Hz Safety guard closed however no release possible causes incorrect operation only one contact actuated upon opening or voltage drop perform start up test In case of error messages the LED lights orange intermittently During these intermissions the LED flashes one up to seven times with short pulses Table error indications Indicatio...

Страница 5: ...ctive Person authorized for the compilation of the technical documentation Ulrich Loss Möddinghofe 30 42279 Wuppertal Notified body which approved the full quality assurance system referred to in Appendix X 2006 42 EC TÜV Rheinland Industrie Service GmbH Alboinstraße 56 12103 Berlin ID n 0035 Place and date of issue Wuppertal October 7 2009 Authorised signature Heinz Schmersal Managing Director EC...

Страница 6: ...H Industrielle Sicherheitsschaltsysteme Möddinghofe 30 D 42279 Wuppertal Postfach 24 02 63 D 42232 Wuppertal Phone 49 0 2 02 64 74 0 Telefax 49 0 2 02 64 74 1 00 E Mail info schmersal com Internet http www schmersal com ...

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