Schmeiser Varitrak SVT-16R Скачать руководство пользователя страница 18

Varitrak

T.G. Schmeiser Co., Inc.

Ph. (559) 268-8128

Fax (559) 268-3279

www.tgschmeiser.com

18

ASSEMBLY AND OPERATION

Assembly Procedure

1. Select a smooth, level area approximately 40 feet

wide and 40 feet long.

2. Position main frame on the ground and center it in the

area with the open bucket facing the direction that the
machine is to be pulled.

3. Position and attach rear slide tube (SVT-00B300) to

the main frame with (4) 3/4" x 2-1/2" NC Cap Screws
and (4) 5/8" x 2" NC Cap Screws with lock washers
and hex nuts. See page 31.

4. Install Slide Plates assembly on slide tube. Refer to

page 31 drawing for proper installation.

Note: Make sure slide plates and slide roller holes align

before installing. Do not attempt to force pins through
slide rollers.

5. Attach rod end of 3" x 36" Hydraulic Cylinder to the

slide plate cylinder anchor using 1" cylinder pin and
hair pin clips. Attach other end to the main frame
cylinder anchor using 1" cylinder pin and hair pin clips.

6. Hoist and attach left wing and right wing with wing

hinge pins, slotted nuts, and cotter pins. See page 34
for reference.

7. Install wing linkage assemblies. Refer to page 30

drawing for proper installation.

a. Install wing turnbuckle assemblies as follows:

- Attach turnbuckle clevis end to wing anchor using
1" x 3-1/2" bolts and nylon lock hex nuts. Tighten
enough to allow free movement.
- Attach turnbuckle single plate end to wing linkage
weldment with 1" x 3-1/2" bolts and nylon
lock hex nuts. Tighten enough to allow free
movement.

b. Attach rod end of 4" x 12" hydraulic cylinder to the
wing linkage center plate (SVT-00F001). Attach other
end to the main frame. Repeat for the other side.

c. To level wings, see Calibration Instructions on
pages 20.

8. Hoist and attach primary brace LH and primary brace

RH to the main frame using 1-1/4" x 11" pins with
slotted nuts and cotter pins. Refer to page 35 for
details.

9. Attach rear wheel frames with rubber tires to the main

braces as shown on page 32 (double tires) and 33
(single tire).

10. If the optional steel wheels are ordered, attach wheel

scraper arms RH and LH to rear wheel frames (forks).
Attach scraper blades to scraper arms. See page 33.

WARNING

Understand Safety Procedures!

Read and understand all safety procedures

described in this manual before performing any work
on or around the implement.

11. 

Installation -  Self-Leveling Hitch

a.  Position hitch top link in the lower of the top main

frame holes. Secure with 1-1/4" x 5-1/2" shoulder
bolt and 1-1/4" nylon lock hex nut making sure not
to damage self-luibricating bushings. Install short
link according to the picture below.

b.  Position H-Frame with the bottom holes on main

frame and attach with 1-1/2" x 8" pin, bushing,
3/8" x 3" bolt with lock washer and hex nut.

c.  Position A-Frame on H-Frame and fasten with

two 1-1/2" x 6-1/4" pins and lock in position with
1/4" lynch pins.

d.  Position short link between top link and A-Frame

and install each end (being careful not to damage
self-lubrication bushings) with 1-1/4" x 3-3/4" and
1-1/4" x 4-1/2" shoulder bolts and nylon lockhex
nuts.

e.   Position RH and LH long links between H-Frame

and top link and secure each end with 1-1/4" x

Содержание Varitrak SVT-16R

Страница 1: ...SER VARITRAK OPERATION AND PARTS MANUAL T G SCHMEISER Co Inc Read and understand the manual This manual provides information and procedures to safely operate and maintain the Varitrak Version 2 0 Sept...

Страница 2: ...Copyright 2019 T G Schmeiser Co Inc All rights reserved...

Страница 3: ...ment Links Assembly Opt 37 S Tine Assembly Optional 38 S Tine Layouts Optional 39 HYDRAULICDIAGRAMS 40 LIMITED WARRANTY STATEMENT 43 CONTENTS INTRODUCTION 4 Engineered for Long Life 4 Serial Number In...

Страница 4: ...ent require replacement parts contact your local Schmeiser dealer Always order genuine Schmeiser OEM replacement parts Warranty Information It is important that the Warranty Card be completed and sent...

Страница 5: ...x 16 0 Ft 4 9 m 4760 lbs 2156 kg SVT 24R 24 Ft 7 3 m Min 9 0 Ft 2 7 m Max 16 0 Ft 4 9 m 4587 lbs 2078 kg SVT 24S 24 Ft 7 3 m Min 9 6 Ft 3 0 m Max 16 0 Ft 4 9 m 4907 lbs 2223 kg SVT 30R 30 Ft 9 1 m Min...

Страница 6: ...t the unit will not be damaged or be made unsafe by the methods that you choose The information specifications and illustrations in this manual are based on the information that was available at the t...

Страница 7: ...OEM PARTS ONLY OEM SET PARKING BRAKE SLOW VEHICLE PLACARD STOP STOP ENGINE Prohibited Actions SUPPORT STAND USAGE USE PROPER TOOLS VISUALLY INSPECT USE ROPS USE CORRECT PARTS DO NOT ALTER OR MODIFY DO...

Страница 8: ...zard Use support blocks or safety stands rated to support the load when assembling the unit or performing maintenance Never work under equipment supported by hydraulics Hydraulics can drop equipment i...

Страница 9: ...coupling for wear or damage DO NOT tow the unit using a defective hitch or coupling Make sure the lug nuts holding the wheels are tight torque to specifications and that none are missing Do not allow...

Страница 10: ...transporting the implement on rough or uneven surfaces drive slowly to prevent bouncing and loss of contact of the front wheels and the ground OPERATION SAFETY WARNING Crush Hazard Rolling Over Do no...

Страница 11: ...g Unit Make sure the unit is resting on the ground or the transport lock is securely installed over the wheel cylinder rod before attaching the unit to the tractor Attaching to Tractor WARNING Connect...

Страница 12: ...s otherwise specified In locations where Grade 8 bolts are used Grade 8 replacements are required OEM If equipment has been altered in any way from the original design the manufacturer does not accept...

Страница 13: ...ply and maintain proper torque on all bolts Use a torque wrench to assure the proper amount of torque is being applied to the fastener Start all bolts or nuts by hand to prevent cross threading Torque...

Страница 14: ...ing repair should be certified in accordance to the American Welding Society AWS standards AR N I NG Damaged Parts Hazard Do not use this unit if it is in need of repair If you believe the unit has a...

Страница 15: ...1 GLT LSDY Lamp Surface Mount Double Yellow 2 2 GLT LSSR Lamp Surface Mount Single Red 2 3 D 2X9RY Reflective Tape Yellow 6 4 D 2X9RR Reflective Tape Red 2 5 D 2X9FL Fluorescent Tape Orange 2 6 GLT HF...

Страница 16: ...have become illegible Do not paint over remove or deface any safety signs or instructional decals on your equipment Observe all safety signs and follow the instructions on them When parts that displa...

Страница 17: ...Crush Rollover Hazard 1 3 D48X064HPF High Pressure Fluids 1 4 D28X048SCE Sharp Object Hazard 2 5 D16X026GRS Grease Decal 8 6 D28X048PPT Pinch Point 2 7 D28X048RBW Transport Lockout 3 8 D32X208TGS Schm...

Страница 18: ...h to allow free movement b Attach rod end of 4 x 12 hydraulic cylinder to the wing linkage center plate SVT 00F001 Attach other end to the main frame Repeat for the other side c To level wings see Cal...

Страница 19: ...anchor in the two upper holes of the main frame use 1 1 4 X 5 1 2 NC bolts with lock washers and hex nuts 3 Connect the front hydraulic cylinder barrel end to the cylinder attaching anchor and the rod...

Страница 20: ...a forklift and a bubble level set wings to level 3 Screw in adjustment set screws until it makes firm contact with wings Lock in place with jam hex nuts ADJUST WING TURNBUCKLES 1 Back out wing turnbu...

Страница 21: ...ve the lynch pins and lift pins 2 Board the tractor and start the engine Position the tractor with the 3 point lift arms positioned at the same height and aligned with the Varitrak hitch pin holes Not...

Страница 22: ...rapped between the buckets sections Dirt will prevent the buckets from lining up and forcing the sections will damage the bucket lift mechanism Operation with a Laser System 1 Level the laser stand by...

Страница 23: ...oints Add grease to the locations shown Wheel Hub Bearings Re pack with grease once a season inspect bearings and races for wear and replace if necessary Wing Linkage Grease every 40 hours or weekly w...

Страница 24: ...tightened to the proper torque Ground Engaging Components Bucket Blades Ground engaging components are subject to abrasion and wear Excessively worn components will require replacement Replace the bla...

Страница 25: ...turer s recommended specifications Inspect the tires for wear and or damage Make sure the wheel lugs are tightened to the proper torque Refer to Tire and Lug Torque Specifications on page 13 Every 100...

Страница 26: ...ll hydraulic hoses Refer to Connecting to Tractor on page 21 Place the implement in an area clear of overhead obstructions or power lines Cycle the hydraulic system circuits to phase synchronize the h...

Страница 27: ...r 1 SVT 10D100 10 Ft Wings pair 1 7 SVT 00D200 Wing Transport Lockout 2 8 SVT 00G000 Steel Wheel Single Tire Wheel Frame Optional shown 2 SVT 00G100 Dual Tire Wheel Frame 2 9 SVT 00C100 Rear Main Brac...

Страница 28: ...Link Weldment 1 4 GBR 2024G16 1 1 4 X 1 1 2 X 1 Self Lubricating Bushing 6 5 SVT 00A302 1 1 4 X 5 1 2 NC Long Shoulder Bolt 1 6 SVT 00A303 1 1 4 X 4 1 2 NC Long Shoulder Bolt 3 7 SVT 00A304 1 1 4 X 3...

Страница 29: ...4 X 1 X 1 Tension Bushing 1 5 CSNC520088 1 1 4 X 5 1 2 NC Long Shoulder Bolt 2 6 NYNUT 16NC 1 Nylon Lock Hex Nut 2 7 LWASHER 20 1 1 4 Lock Washer 2 8 NYNUT 20NC 1 1 4 NC Nylon Lock Hex Nut 2 9 GBR 24...

Страница 30: ...T 00K200 Turnbuckle Top RH Thread Rod 2 7 SVT 00K100 Turnbuckle Body 2 8 SVT 00K300 Turnbuckle Bottom LH Thread Rod 2 9 SVT 00F001 Wing Linkage Center Plate 2 10 GHC 40120T 4 X 12 Tie Rod Hydraulic Cy...

Страница 31: ...ller Pin 4 6 SVT 00J300 Brace to Sliding Plate Pin 2 7 NYNUT 20NC 1 1 4 NC Nylon Lock Hex Nut 2 8 SVT 00E300 Sliding Plate Roller 4 9 SVT 00E500 Sliding Plate Spacer 4 10 GPN 05X40R 5 16 X 2 1 2 Roll...

Страница 32: ...6 GBR 4856GB Housing Bushing 6 7 SLP 00A603 Shaft Cap 2 8 GBR 00GC01 Housing Dust Grease Cap 2 9 CSNC808024 1 2 X 1 1 2 Gr 8 Bolts 4 Part Number Description Q ty 10 LWASHER 08 1 2 Lock Washer 4 11 TB...

Страница 33: ...0 LWASHER 08 1 2 Lock Washer 4 11 SVT 00H000 Tire Mount Single Tire Option 2 Part Number Description Q ty 12 SLP 00D000 30 Steel Wheel Steel Wheel Option 2 GWT 111408 11L X 14 Tire w Wheel Single Tire...

Страница 34: ...2 4 GPN 16X040 1 X 2 1 2 General Clevis Pin 4 5 GPN 040LYN 1 4 Lynch Pin 4 6 HXNUT 20NC 1 1 4 NC Nylon Lock Hex Nut 8 7 SVT BK3824 Blade Kit for 24 Ft Unit includes all blades and fasteners 1 SVT BK38...

Страница 35: ...SLP 00C200 Secondary Brace 2 3 SVT 00J400 1 1 4 X 11 Brace to Main Frame Pin 2 4 SVT 00J200 1 1 4 X 8 1 2 Brace to Brace Pin 2 5 GBR 2024G64 1 1 4 X 1 1 2 X 4 Self Lubricating Bushing 4 6 GBR 2024G48...

Страница 36: ...6 Ft S Tine Attachment Frame 3 SVT 08L200 8 Ft S Tine Attachment Frame 3 SVT 10L200 10 Ft S Tine Attachment Frame 3 Part Number Description Q ty Bucket 10 SVT 00L300 S Tine Attachment Spacer Brace 1 o...

Страница 37: ...asher 4 4 5 HXNUT 10NC 5 8 NC Hex Nut 4 4 6 CSNC512040 3 4 X 2 1 2 NC Gr 5 Cap Screw 12 16 7 NYNUT 12NC 3 4 NC Nylon Lock Hex Nut 8 8 8 SVT 00L400 S Tine Attachment Link 8 8 9 SVT 00L302 S Tine Attach...

Страница 38: ...Tine 1 GST 50125S S Tine Assembly includes point 1 2 GST 2CL250 2 1 2 S Tine Bar Clamp 1 3 CBNC508064 1 2 X 4 NC Round Head Square Neck Bolt 1 4 LWASHER 08 1 2 Lock Washer 1 5 HXNUT 08NC 1 2 NC Hex Nu...

Страница 39: ...Varitrak T G Schmeiser Co Inc Ph 559 268 8128 Fax 559 268 3279 www tgschmeiser com 39 S Tine Layouts Optional 20 FT UNITS 24 FT UNITS 30 FT UNITS...

Страница 40: ...s GHC 40120T 4 x 12 Tie Rod Cylinder 2 GHC 30360T 3 x 36 Tie Rod Cylinder 1 Fittings A FMBMJ9088 8MB 8MJ 90 Elbow 6 B FFP08000PT 1 2 Pioneer Tip 4 C FMJT08 8MJ Tee 2 Hoses 1 8MP 8MJ 80 Long Lead Hoses...

Страница 41: ...2758MS 2 3 4 X 8 Series Tie Rod Cylinder 1 GHC 2508MS 2 1 2 X 8 Series Tie Rod Cylinder 1 Fittings A FMBMJ9088 8MB 8MJ 90 Elbow 6 B FFP08000PT 1 2 Pioneer Tip 2 C FMJMJ9088 8MJ 8MJ 90 Elbow 2 Hoses 1...

Страница 42: ...Varitrak T G Schmeiser Co Inc Ph 559 268 8128 Fax 559 268 3279 www tgschmeiser com 42 NOTES...

Страница 43: ...show evidence of such defect provided further that such part shall be returned within thirty 30 days from date of failure to T G Schmeiser Co Inc routed through the dealer and distributor from whom th...

Страница 44: ...Varitrak T G Schmeiser Co Inc Ph 559 268 8128 Fax 559 268 3279 www tgschmeiser com 44 Version 2 0 September 2019...

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