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8

ZerAx

®

 axial flow fan types AZL-AZN-AZW

Lack in performance

• Inlets  blocked
• Outlets  blocked
• Dampers blocked
• Supply air reduced
• Motors defective
• Motors disconnected
• Wrong fan rotation direction

Noises and vibrations

• Motor bearings defective
• Rotors out of balance
• Rotors damaged or worn
• Bolts or components loose
• Wrong rotor blade pitch angles

8. Inspection and test

It is recommended to test and inspect the 
fans at regular intervals with regard to 
operability and operation conditions.
Inspect the fans twice a year to ensure 
satisfactory function and long life.

Extent of inspection

• Measure power consumption
• Verify torques of fixation bolts
• Cleaning

- inside with pressurised air
- outside with a lint-free cloth with 

a mild soapy water solution

• Visual inspection

- Rotors
- Fan casings
- Electric connections

Enter all values and observations in a 
log.

9. Sound

The sound emissions depend on the 
installation and operation conditions, 
hence no general data can be given.

Refer to the fan specifications from the 
AirBox calculation program for specific 
emissions and to the product catalogue 
for more general data.

10. Safety

The installation must be in accordance to 
Novenco’s, the current and the local 
safety regulations. At a minimum these 
include EN 13850.
It is recommended to review and revise 
safety procedures regularly.

Safety check

• Test if safety procedures and the 

installation work correctly.

• Check if safety regulations have 

been changed and if the installation 
should be revised.

• Consider additional measures to 

improve the safety of the 
installation.

11. Reference documentation

Please refer to the below documents for 
further information about the fans.

• Catalogue

ZerAx axial flow fans standard, 
ATEX and EX

• Novenco configuration user guide

Frequency converter Danfoss 
FC101

• Technical specifications

12. Disposal

Dispose of fans suitable for scrapping in 
environmentally safe ways.

Pure metal and plastic parts can be 
delivered for recycling directly. Motors 
containing oil and heavy metals, and 
panels with insulation must be treated as 
environmentally unsafe scrap.

13. Patents and trademarks

Novenco

®

 and 

 are 

registered trademarks of Novenco 
Marine & Offshore A/S.
AirBox™ and NovAx™ are trademarks 
of Novenco Building & Industry A/S.
The ZerAx

®

 processes of manufacture, 

technologies and designs are patented 
by Novenco A/S or Novenco Building & 
Industry A/S.
Pending patents include Brazil no. BR-
11-2012-008607-3, BR-11-2012-008543-3, 
BR-11-2012-008545-0, BR-11-2014-
002282-8 and BR-11-2014-002426-0; 
Canada no. 2.843.131 and 2.843.132; EU 
no. 12740606.4 and 12740612.2; India no. 
4140/CHENP/2012, 4077/CHENP/
2012, 821/CHENP/2014 and 825/
CHENP/2014; PCT no. EP2012/064908 
and EP2012/064928; South Korea no. 10-
2012-7012252 and 10-2012-7012154.
Granted patents include Canada no. 
2.777.140, 2.777.141 and 2.777.144; China 
no. ZL2010800458842, 
ZL2010800460965, ZL2010800464275 
and ZL2012800387210; EU no. 2488759, 
2488760 and 2488761; India no. 312464; 
South Korea no. 10-1907239, 10-1933724 
and 10-1980600; US no. 8.967.983, 
9.200.641, 9.273.696 B2, 9.683.577 and 
9.926.943 B2. Granted designs include 
Brazil no. BR-30-2012-003932-0; Canada 
no. 146333; China no. 1514732, 1517779, 

1515003, 1555664 and 2312963; EU no. 
001622945-0001 to 001622945-0009 and 
001985391 - 0001; India no. 246293; South 
Korea no. 30-0735804; US no. D665895S, 
D683840S, D692119S, D704323S, 
D712023S, D743018S, D755363S, 
D756500S, D821560S and D823452S.
Other trademarks in this document are 
the property of their respective owners.

This document is provided ’as is’. 
Novenco Building & Industry A/S 
reserves the right to changes without 
further notice due to continuous product 
development.

Copyright © 2009 - 2019,
Novenco Building & Industry A/S.
All rights are reserved.

14. Quality management

Novenco Building & Industry A/S is 
ISO 9001 and 14001 certified. All fans are 
inspected and tested in the production.

15. Warranty

Novenco Building & Industry A/S 
provides in accordance to the law a 
standard 12 months warranty from the 
product leaves the factory. The warranty 
covers materials and defects from the 
manufacture. Wear parts are outside the 
warranty scope.
Extended warranty can be agreed upon.

15.1Rotor weldings

First generation ZerAx fans have the 
rotor blades welded onto the hubs. The 
weldings may look uneven or have small 
pores, which is due to the use of robot-
welding. The production method is 
verified by high-speed tests, which 
confirm the maximum allowable speed 
with a large safety margin. The 
appearance of the weldings has no 
impact on rotor strength and should not 
be reported as a quality issue. It will not 
be accepted as a basis for a warranty 
case.

Figure 13.

Rotor weldings

Содержание NOVENCO ZERAX AZL Series

Страница 1: ...Pure competence in air ENGLISH 922950 0 ZERAX FAN TYPES AZL AZN AZW INSTALLATION AND MAINTENANCE...

Страница 2: ...meplate information Manufacturer information Power consumption and efficiency Voltages RPMs Weight Terminal connections Lubrication and service info 2 2 Weights The total weight depends on the fan siz...

Страница 3: ...cy of the foundation and supports Follow the below guidelines to avoid resonance Soft suspension Fan is fixated through springs or dampers The natural frequency Hz of thesystemshouldbeatleast20 below...

Страница 4: ...the foundation at the bottom of the rubber elements The natural frequency of the support must lie at least 20 from the fan speed Theanti vibrationmountshelptoensure the natural frequency of the syste...

Страница 5: ...Novenco document Configuration of frequency converters for Novenco fans Shieldandconnectthefanselectricallyto ground to eliminate interference and protect the motor bearings and windings Refer to the...

Страница 6: ...technical specifications for specific information and procedures Startup procedure 1 Start the fan 2 Check that no abnormal noises are present 3 Check that the vibration levels are acceptable See sect...

Страница 7: ...duction The rotors are thereby optimised for vibration free operation at the desired operation point with regard to pressure airflow and fan speed Vibrations that occur in operation may be due to accu...

Страница 8: ...ce Nuts holding motors mounted in rear motor shells are accessed through the front motor shells 4 Mount the rotor item 6 on the motor shaft with a tool fastened in the threaded hole of the motor shaft...

Страница 9: ...marks of Novenco Building Industry A S The ZerAx processes of manufacture technologies and designs are patented by Novenco A S or Novenco Building Industry A S Pending patents include Brazil no BR 11...

Страница 10: ...esign 2009 125 EU and regulation 2017 1369 EU EMC 2014 30 EU LVD 2014 35 EU Applied standards and regulations ANSI AMCA 300 14 EU regulation 327 2011 DS 447 2013 DS EN 1037 A1 2008 DS EN ISO 1461 2009...

Страница 11: ...2 51 9 52 6 51 9 51 7 560 42 7 55 1 42 7 55 1 42 7 55 1 42 7 55 6 61 4 58 0 61 4 57 1 630 50 0 61 9 50 0 61 9 50 0 61 9 50 0 62 4 71 9 64 8 71 9 63 9 710 58 4 69 4 58 4 69 4 58 4 69 4 58 4 69 9 84 0 7...

Страница 12: ...1120 198 198 198 199 201 200 1250 218 218 218 219 221 220 Hub diameters 403 and 578 1000 288 288 288 288 288 288 288 1120 378 378 378 378 378 378 378 1250 411 411 411 411 411 411 411 1400 452 452 452...

Страница 13: ...cap 7b Bolts 3 Centre bolt and washers 7c Washers 4 Hub clip with screws and washers 8 Motor 5 Hub boss 9 Fan casing 6 Rotor 10 Guide vanes Figure 14 Fan disassembly and assembly 1 2 3 6 5 7b 9 7c 10...

Страница 14: ...7b Bolts 3 Centre bolt and washers 7c Washers 4 Hub clip with screws and washers 8 Motor 5 Hub boss 9 Fan casing 6 Rotor 10 Guide vanes Figure 15 Fan disassembly and assembly 1 2 3 6 5 7b 9 7c 10 7b 8...

Страница 15: ...for motors up to 16 A Figure 17 Terminal box star connected for motors up to 16 A Figure 18 Terminal box delta connected for motors over 16 A W2 U2 V2 U1 V1 W1 U2 W2 U1 V1 V2 W1 U1 U1 L1 L2 L3 PE PTC...

Страница 16: ...ZL AZN AZW 15 Figure 19 Terminal box star connected for motors over 16 A U1 V1 W1 W2 U2 V2 L1 L2 L3 PE PTC PTC L N 1 2 L N 1 2 U1 V1 W1 U2 V2 W2 PE U1 V1 W1 U2 V2 W2 PE Circuit breaker Not Novenco del...

Страница 17: ...Pure competence in air ttt EKs E K h E KD...

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