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 17 

 

11. TROUBLE SHOOTING 

 

Symptom 

Possible Cause(s) 

Corrective Action 

Machine can not be started  1. Power is not plugged; the power light 

on control panel is not on. 

2. Motor can not be started; power was 

cut by limit switch.   

3.   Operation button can not be normally 

operated. 

1.   Check the motor specification; 

connect the power with correct 

power supply. Make sure the 

power light in on.   

2.   Make sure the cover is in correct 

position. 

3. Push the emergency button; 

return it to original position. Then 

release the emergency button. 

Excessive Blade   

  Breakage 

1. Materials loosen in vise. 

2. Incorrect speed or feed 

3.Blade teeth spacing too large 

 

4.Material too coarse 

 

5.Incorrect blade tension 

 

6.Teeth in contact with material before 

saw is started 

 

7. Blade rubs on wheel flange 

8. Miss-aligned guide bearings 

9. Blade too thick 

10.Cracking at weld 

 

1. Clamp work securely 

2. Adjust speed or feed 

3. Replace with a small teeth 

spacing blade 

4. Use a blade of slow speed   

and small teeth spacing 

5. Adjust to where blade just       

does not slip on wheel 

6. Place blade in contact   with 

work after motor is    starred 

7. Adjust wheel alignment 

8. Adjust guide bearings 

9. Use thinner blade 

10. Weld again, beware the welding 

skill. 

Premature Blade Dulling  1. Teeth too coarse 

2. Too much speed 

3. Inadequate feed pressure 

 

4.Hard spots or scale on material   

 

5. Work hardening of material.   

 

6.Blade twist 

 

7. Insufficient blade 

 

8. Blade slide 

1. Use finer teeth 

2. Decrease speed 

3. Decrease spring tension on   

side of saw 

4. Reduce speed, increase feed 

pressure 

5. Increase feed pressure by 

reducing spring tension 

6. Replace with a new blade,    and 

adjust blade tension 

7. Tighten blade tension     

adjustable knob 

8. Tighten blade tension 

Unusual Wear on   

  Side/Back of Blade 

1. Blade guides worn. 

2. Blade guide bearings not adjust 

properly 

3. Blade guide bearing bracket is loose 

1. Replace. 

2. Adjust as per operators manual 

3. Tighten. 

Teeth Ripping from 

  Blade. 

1. Tooth too coarse for work 

2. Too heavy pressure; too slow speed. 

3. Vibrating work-piece. 

4. Gullets loading 

 

1. Use finer tooth blade. 

2. Decrease pressure, increase 

speed 

3. Clamp work piece securely 

4. Use coarser tooth blade or 

brush to remove chips. 

Motor running too hot 

1. Blade tension too high.   

2. Drive belt tension too high. 

3. Blade is too coarse for work 

4. Blade is too fine for work 

5. Gears aligned improperly 

 

6. Gears need lubrication 

1. Reduce tension on blade. 

2. Reduce tension on drive belt. 

3. Use finer blade. 

4. Use coarse blade. 

5. Adjust gears so that worm is in 

center of gear.   

6. Check oil path. 

Содержание 280 GSHE

Страница 1: ...Industrivej 3 9 DK 9460 Brovst Denmark Tel 45 98 23 60 88 Fax 45 98 23 61 44 07 05 21 Manual SCANTOOL Metal cutting bandsaw 280 GSHE ...

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Страница 3: ... 2004 108 EC Directive on Electromagnetic Compatibility 2006 95 EC Low Voltage Equipment Safety directive Also in accordance with The council directive of 19 February 1973 73 23 EEC The Low Voltage Directive with later amendments order no 797 of 30 August 1994 The council directive of 3 May 1989 89 336 EEC The EMC Directive with later amendments order no 796 of 5 December 1991 with subsequent amen...

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Страница 5: ...peration 7 Make Proper Tooth Selection 8 BI Metal Speeds And Feeds 9 Use Of Main Machine Parts 10 Maintaining 11 Trouble shooting 12 Parts Lists Drawing 13 Circuit Diagram CAUTION Install saw blade and blade guard before use Set proper blade tension to prevent any danger caused by damaged saw blade or work piece 2 3 4 5 6 6 7 7 8 8 9 9 13 13 14 15 16 24 25 26 ...

Страница 6: ...5 The swivel vise base of handle 1 Overall Aspect Move Vise The blade tension handle The start The move vise handle Vise base Angle Sale Base Coolant pump Saw arm Control Panel The vise fixed of handle ...

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Страница 9: ...r any application other than for which it was designed If you have any questions relative to its application DO NOT use the machine until you contact with us and we have advised you Your machine might not come with a power socket or plug Before using this machine please do ask your local dealer to install the socket or plug on the power cable end 3 SPECIFICATION MOTOR 900W Saw Blade Speed MPM 20 8...

Страница 10: ... the working area 9 Chip pan underneath the working table prevents coolant fluid leaking and keep floor dry 10 Coolant for cutting water oil 40 1 oil specification 5 TRANSPORTATATION INSTALLATION 5 1 UNPACKING 1 Transportation to desired location before unpacking please use lifting jack Fig B 2 Transportation after unpacking please use heavy duty fiber belt to lift up the machine ALLWAYS KEEP PROP...

Страница 11: ...Turn off the power before wiring be sure machine is in proper grounding Overload circuit breaker is recommended for safety wiring 6 Keep machine always out from sun dust wet raining area 5 4 CLEANING LURICATING 1 Your machine has been coated with a heavy grease to protect it in shipping This coating should be completely removed before operating the machine Commercial degreaser kerosene or similar ...

Страница 12: ...aw blade must travel to finish the cut Locate the average width of cut on the chart Select the tooth Ditch on the ring marked with the tubing and structural shape which aligns with the average width you are cutting EXAMPLE 4 100mm outside diameter 3 75mm inside diameter tubing 4 100mm OD 12 5 sq ln 79cm2 3 75 mm ID 7 0 sq ln 44cm2 Area 5 5 sq ln 35cm2 5 5 sq ln 35cm2 4 100mm distance 1 38 35mm ave...

Страница 13: ...s are the best indicators of correct feed force Monitor chip information and adjust feed accordingly Thin or powdered chips increase feed rate or reduce band speed Burned heavy chips reduce feed rate and or band speed Curly silvery and warm chips optimum feed rate and band speed 9 USE OF MAIN MACHINE PARTS 9 1 POWER SYSTEMS AND CONTROL PANEL Before connecting your machine to an electrical power sy...

Страница 14: ...8 Press the green start button B The saw motor and the coolant pump motor should both start 1 9 Open the ball valve I clockwise cw 1 10 Turn the flow control knob AH clockwise cw to slow down the descent or counterclockwise ccw to speed it up 2 MANUAL MODE OPERATION 2 1 Close the handle on the hydraulic ball valve I by turning it counterclockwise ccw 2 2 Turn the flow control knob AH clockwise cw ...

Страница 15: ...e is graduated to indicate blade tension of 20 000 30 000 and 35 000 pounds per square inch psi For carbon blades the blade should be tensioned at 20 000 psi For bi metal blades similar to the one supplied with the machine the blade should be tensioned at 30 000 or 35 000 psi Always release blade tension at the end of each working day to prolong blade life Make sure the blade is tensioned correctl...

Страница 16: ... the stop valve lever A fig 4 which directs the coolant onto the blade The lever A is shown in the off position 9 9 OPERATING THE TRU LOCK VISE SYSTEM INSTRUCTIONS To operate proceed as follows 1 Raise the arm 2 above the work piece close the cylinder valve to maintain the arm 2 above the work piece 2 Put your work piece on the table Move the vise handle A upwards to an angle of 45 degree a Half o...

Страница 17: ...are pointing in the right direction IF necessary turn the blade inside out 7 Place the new blade on the wheels In the blade guides and adjust blade tension and blade guides 10 MAINTAINING That s easier to keep machine in good condition or best performance by means of maintaining it at any time than remedy it after it is out of order 1 Daily Maintenance by operator a Fill the lubricant before start...

Страница 18: ... blade 10 Weld again beware the welding skill Premature Blade Dulling 1 Teeth too coarse 2 Too much speed 3 Inadequate feed pressure 4 Hard spots or scale on material 5 Work hardening of material 6 Blade twist 7 Insufficient blade 8 Blade slide 1 Use finer teeth 2 Decrease speed 3 Decrease spring tension on side of saw 4 Reduce speed increase feed pressure 5 Increase feed pressure by reducing spri...

Страница 19: ...Re track blade according to operating instructions Bad Cuts Rough 1 Too much speed or feed 2 Blade is too coarse 3 Blade tension loose 1 Decrease speed or feed 2 Replace with finer blade 3 Adjust blade tension Blade is twisting 1 Cut is binding blade 2 Too much blade tension 1 Decrease reed pressure 2 Decrease blade tension Saw arm can not be raised up after pushing the raising button 1 Improper s...

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Страница 30: ...he product has not been misused or carelessly handled and has not been used in a manner contrary to the operating instructions 3 Repairs have not been made or attempted by other than our own Service Staff or the staff of our Official Service Agents 4 Documentary proof of purchase date is produced when the goods are handed in or sent for repair 5 Wear parts are not covered by the warranty SCANTOOL ...

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