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6

ADJUSTMENTS - CONT’D

Drive Belt Replacement

When replacing the drive system belt use ex-
treme caution.  The idler arm is under spring
tension.

Remove the two 1/4" nuts on the belt guard and remove

the guard.  To remove the old belt,  use a 1/2" drive

breaker bar and insert it into the square hole on the idler

arm.  Pull the idler arm down until the belt becomes slack

and can be removed easily from the idler pulley.  Slowly

move the idler arm up until the stop bolt rests against the

hydraulic tank support.  Remove the old belt and mount

the new belt around the engine drive pulley and the two

pump pulleys.  Feed the belt up toward the idler pulley.

Pull the idler arm down so that the new belt can easily be

mounted on the idler pulley.  Slowly move the idler arm

up until the belt is firmly engaged.  Remove the breaker

bar and remount the belt guard.  Check to ensure that the

belt is riding properly in all pulleys.

ontrol Handle Position

Hand Control Handle Position

The position of the hand control handles can be adjusted

for operator comfort.  Loosen the bolts holding the

handle to the lever bar just enough to allow movement of

the handle.  Adjust to position most comfortable for

operator.  Retighten bolts.

INITIAL RUN, INSPECTION, AND
OPERATING INSTRUCTIONS

1. Check that all belts are routed correctly.

2. Check cutter blade drive belts for correct tension.

!

3. Make sure the engine oil level (10W30) is at FULL

on the dipstick.  When performing oil changes, fill

the engine to the full mark on the engine dipstick.

(Approximately 2 quarts will be needed for Kohler

engines) DO NOT OVERFILL.

4. Check the oil level (SAE 20W50) in the hydraulic

reservoir.  The reservoir is under the seat.  The oil

level should be 2" below the top of the tank.  When

performing oil changes, fill the reservoir until 2"

below top of tank. (Approximately 4 quarts will be

needed) DO NOT OVERFILL.

5. Check that all fasteners are tightened properly.

Make sure all safety devices are in place and

working correctly.

6. Fill the fuel tank with clean, fresh, lead-free

gasoline with a minimum octane rating of  87.

7. Check the safety interlock system.  With the

operator on the seat, the engine must not start unless

the control handles are in the neutral lock position

and the cutter drive is disengaged.

IMPORTANT:  

If the engine is running, the

engine must stop if the operator leaves the seat

when one or both handles are in the drive

position or the cutter drive is engaged.

WARNING:

Gasoline is highly flammable.  Be careful when
filling tank.  Do not fill tank while engine is run-
ning or hot from operation.  Extinguish open
flames, matches, and smoking materials be-
fore filling tank.  Do not overfill tank.  Wipe up
all gasoline spills.

CAUTION:

Содержание SSZ

Страница 1: ...WER READING THIS MANUAL CAN PROVIDE YOU WITH ASSIS TANCE IN MAINTENANCE AND ADJUST MENTPROCEDURESTOKEEPYOURMOWER PERFORMING TO MAXIMUM EFFICIENCY THE SPECIFIC MODELS THAT THIS BOOK COVERS ARE CONTAINE...

Страница 2: ...his manual completely as well as other manuals that came with your mower REMEMBER YOUR MOWER IS ONLY AS SAFE AS THE OPERATOR Hazard control and accident prevention are dependent upon the awareness con...

Страница 3: ...oper training of the personnel involved in the operation transport and storage of this equipment Make sure every operator is properly trained and thoroughly familiar with all of the controls and safet...

Страница 4: ...ight to be sure equipment is in safe operating condition 18 Never store the equipment with gasoline in the tank in a building where fumes may reach an open flame or spark Allow the engine to cool befo...

Страница 5: ...to rotate Block the caster wheels to prevent an accident if the machine should acciden tally fall off the jack stands 2 Run Position Move the dump valve lever on Left Hand side of mower behind the ho...

Страница 6: ...3 If the tire pressures are not equal the machine will pull to the side with the lower tire pressure Figure 3 NOTE Make this adjustment only on the LH pump The RH pump has a fixed speed and cannot be...

Страница 7: ...t rod 2 To adjust cutter deck drive belt Adjust until end of spring aligns with end of L shaped bracket See Figure 5 Figure 5 NOTE Due to initial belt stretching check this adjustment after the first...

Страница 8: ...INSTRUCTIONS 1 Check that all belts are routed correctly 2 Check cutter blade drive belts for correct tension 3 Make sure the engine oil level 10W30 is at FULL on the dipstick When performing oil cha...

Страница 9: ...See Figure 9 Figure 9 INITIAL RUN INSPECTION AND OPERATING INSTRUCTIONS CONT D 8 To start the engine a The operator must be sitting in the seat b Place control handles in neutral lock position c Pull...

Страница 10: ...rom the ignition to prevent engine starting 14 Before transporting the machine latch the seat stop cable to avoid damage to the seat MAINTENANCE g Free Wheeling To release the drive wheels so the mach...

Страница 11: ...the cutter deck to the highest position Then drive in reverse and at an angle so that the back drive wheels go over the curb one at a time When both drive wheels are over the curb turn the machine so...

Страница 12: ...ation X Grease caster wheel bearings Chassis grease Qty 2 X Grease caster wheel pivots Chassis grease Qty 2 X Grease idler arm pivots Chassis grease Qty 3 X Grease push arms Chassis grease Qty 2 X Gre...

Страница 13: ...ut Grass in Cutting Path Incorrect blade sharpening Sharpen blades Low engine RPM Run engine at full 3600 RPM Belt slipping Adjust belt tension Deck plugged grass accumulation Clean underside of deck...

Страница 14: ...ing edge toward Appearance ground Scalloped Cut or Rough Contour Deck plugged grass accumulation Clean underside of deck Too much blade angle deck pitch Adjust pitch and level Deck mounted improperly...

Страница 15: ...d to adjust for conditions Wet grass Cut grass after it has dried out Step Cut Blades not mounted evenly Adjust pitch and level Ridge in Center of Cutting Path Bent blade Replace blade Internal spindl...

Страница 16: ...radius edge offset rims to improve operator s view SSZ LT 22x11 0 8 four ply pneumatic tubeless radius edge Parking Brake Lever operated integral disc brake Frame Compact tractor frame with structural...

Страница 17: ...f poppet Spindle Pulleys Cast iron with easily removed taper hubs Cutter Deck Belts B section with Kevlar cord ADDITIONAL SPECIFICATIONS Seat Thick cushion with padded with arm rests OPTIONAL ITEMS AT...

Страница 18: ...2 70 65 3 24 4 39 28 17 21 22 23 66 3 70 32 68 69 31 34 27 26 24 36 49 43 41 25 42 15 25 18 18 16 20 35 40 3 24 39 14 20 45 13 11 13 64 67 52 A 63 9 33 60 50 1 53 54 25 58 19 29 56 55 57 51 62 61 14 5...

Страница 19: ...le Groove X X 48940 Pulley Double Groove X 38 48799 Belt Blade Drive X 481001 Belt Blade Drive X 48996 Belt Blade Drive X Ref Part No Number Description 48 52 61 39 04041 12 Flatwasher 3 8 375 x 1 5 x...

Страница 20: ...5 4 5 9 5 7 6 2 1 21 2 20 20 2 2 8 35 17 18 5 2 2 16 23 24 27 26 32 26 14 28 14 14 29 14 29 14 31 30 29 23 30 14 16 5 5 23 25 33 19 35 17 19 SC215G 48 DECK 37 34 22 2 12 36 29 CUTTER DECK CONTROLS 48...

Страница 21: ...ightAdjustment X X X 19 04019 02 Nut Serrated Flange Hex 1 4 20 X X 20 04041 08S Flatwasher 3 4 766 x 1 250 x 075 X X 21 04050 02 Ring Retaining 3 4 External E X X 22 04021 09 Nut Elastic Stop 3 8 16...

Страница 22: ...6 9 64 32 67 35 7 55 63 54 51 53 52 61 24 57 18 18A 11 60 31 42 45 49 47 46 45 42 44 1 38 1 25 6 4 4 5 8 2 39 41 36 58 28 10 34 37 25 59 43 41 48 62 3 3 13 22 56 56A 14 25 10 17 27 10 25 65 SC216G 10...

Страница 23: ...X X X 33 48686 SeatSpring X X X 34 421198 Fender Panel LH X X X Ref Part No Number Description 48 52 61 Ref Part No Number Description 48 52 61 35 48566 Cable Seat Stop X X X 36 48464 Ball Joint Neut...

Страница 24: ...YDRAULIC COMPONENTS 15 1 2 19 21A 20A 40 36 SC217G 9 7 6 24 23 29 22 33 38 37 34 10 20 2 35 17 41 13 39 1 15 5 4 26 16 10 8 18 14 25 38 34 22 29 28 3 27 36 40 11 12 1 1 35 39 19 21 38 31 9 34 30 38 32...

Страница 25: ...RH Includes brake lever X X X 22 48350 09 Elbow 90 Degree 9 16 18 JIC to 9 16 18 O Ring X X X 23 48860 Oil Tank Reservoir X X X 24 48894 Cap Oil Reservoir X X X 25 421208 Strap Oil Reservoir X X X 26...

Страница 26: ...otor Shaft 15 HG2003017 Block Thrust Washer Ref Part No Number Description 16 HG2003087 Variable Swash Plate 17 HG70079 BDP 10L Block Assembly 18 HG9004800 2506 Pin ST Holder 19 HG2513006 Center Secti...

Страница 27: ...ke Actuating 33 HG44094 Arm Brake Actuator LH Assy 33 HG44613 Arm Brake Actuator RH Assy 34 HG44612 Bolt 1 4 20 x 2 1 2 35 HG23711 Spacer Torsion Spring 36 HG44090 Disc Brake Ref Part No Number Descri...

Страница 28: ...TS SC218GA 26 25 17 16 1 55 60 54 51 56 44 46 44 45 41 13 32 35 34 44 23 2 57 19 31 58 59 22 20 14 61 9 4 13 10 3 14 8 15 18 24 13 12 27 36 32 14 6 28 29 33 39 38 37 53 30 40 12 41 52 43 50 41 47 49 4...

Страница 29: ...Nut 1 4 20 X X X 32 04021 10 Nut Elastic Stop 5 16 18 X X X 33 48786 Electric Clutch X X X 34 48814 Rubber Pad Clutch Stop X X X 35 421564 Backing Plate X X X 36 04001 10 Bolt Hex Head 5 16 18 x 1 1...

Страница 30: ...20 26 26A 62 62A 28 28A 22 46 55A 6 6A 48 49 44 60 50 24 23 20 18 17 19 8 10 73 67 68 75 76 66 63 57 74 75 69 69A 72 71 70 77 64 67 7 13 12 5 5A 11 19 20 21 22 47 43 44 14 15 9 16 12 39 28 28A 29 29A...

Страница 31: ...ND STEERING CONTROLS CONT D 38 421262 Plate Parking Brake X X X 39 421266 Latch Brake X X X 40 43256 Swivel Joint X X X 41 44080 Rod Brake X X X 42 48840 Cable Assembly Parking Brake X X X 43 421238 P...

Страница 32: ...16 INSTRUMENT PANEL AND ELECTRICAL COMPONENTS 31 37 17 24 41 38 37 11 12 22 19 14 33 6 2 13 9 8 32 4 7 5 16 12 11 35 34 10 14 18 39 1 25 15 27 26 28 27 29 26 30 20 20A 21 3 23 24 36 37 SC220G 41...

Страница 33: ...20 421253 Neutral Lock Bracket RH X X X 20A 421252 Neutral Lock Bracket LH X X X 21 48522 Switch Neutral Lock X X X 22 04003 12 Bolt Carriage 5 16 18 x 75 X X X 23 04021 10 Nut Elastic Stop 5 16 18 X...

Страница 34: ...M KOHLER BLACK BLACK BLUE RED GREEN GREEN GREEN GREEN GREEN GREEN GREEN BLACK BLACK RED RED RED RED RED RED RED RED RED RED RED RED RED RED RED RED RED RED RED BLUE RED WHITE PURPLE RED YELLOW YELLOW...

Страница 35: ...19 48404 48859 Size 11 5 x 5 5 48318 48 48319 52 48320 61 48404 48072 HEAVY DUTY COMMERCIAL 48072 48623 Size 12 x 3 25 48556 Size 12 x 3 25 481041 REPLACEMENT DECALS 13 8 16 3 1 12...

Страница 36: ...81039 CAUTION AVOID INJURY FROM BURNS SHUT OFF ENGINE BEFORE REMOVING FUEL TANK CAP PARKING BRAKE OFF ON 481137 481137 FOR CORRECT BELT TENSION 48873 TIGHTEN NUT UNTIL SPRING ALIGNS WITH BRACKET EDGE...

Страница 37: ...MORE OF THE FOLLOWING PATENTS PATENTS PENDING 4 487 006 4 885 903 4 920 733 4 967 543 4 991 382 4 998 948 4 118 617 48656 48656 48071 481042 481099 CAUTION SPRING TENSION ON IDLER 481099 SEE OPERATOR...

Страница 38: ...ply pneumatic tubeless radius edge offset rims to improve operator s view Parking Brake Lever operated integral disc brake Frame Compact tractor frame with structural steel tubing construction DRIVE...

Страница 39: ...maintenance with top access grease fitting and grease overfill relief poppet Spindle Pulleys Cast iron with easily removed taper hubs Cutter Deck Belts B section with Kevlar cord ADDITIONAL SPECIFICAT...

Страница 40: ...rating instructions as specified in the Operator s Manual The warranty does not apply to any damage to the mower that is the result of improper maintenance or to any mower or parts that have not been...

Страница 41: ...PART NO 03032 PRINTED 10 97 PRINTED IN USA 1997 SCAG POWER EQUIPMENT DIVISION OF METALCRAFT OF MAYVILLE INC...

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