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Scag Power Equipment 70001, 79999, Руководство оператора

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Section 7

35

WARNING:

Electric storage battery fluid contains sulfuric
acid which is POISON and can cause SEVERE
CHEMICAL BURNS.   Avoid contact of fluid
with eyes, skin, or clothing.  Use proper
protective gear when handling batteries.  DO
NOT tip any battery beyond  45° angle in any
direction.  If fluid contact does occur, follow
first aid suggestions below.

     BATTERY ELECTROLYTE FIRST AID

EXTERNAL CONTACT — Flush with water.

EYES — Flush with water for at least 15
minutes and get medical attention
immediately.

INTERNAL — Drink large quantities of water.
Follow with Milk Of Magnesia, beaten egg,
or vegetable oil. Get medical attention
immediately.  In case of internal contact, DO
NOT give fluids that would induce vomiting.

1. Loosen the two plastic wing nuts under fender and then

remove the battery cover.

2. Remove the battery cell caps.  Visually inspect

electrolyte level in the cells.  If electrolyte is
below the bottom of vent well, fill with clean distilled
water to the bottom of vent wells (1/4 to 1/2 inch
above the plates).  Install the battery cell caps.

7.7 BATTERY

A. Checking Electrolyte Level and Cleaning
     Battery

After every 40 hours of operation or weekly, whichever
occurs first, check the electrolyte level in the battery and
clean the battery and connections.  Dirt and fluid on the
top of the battery can cause the battery to discharge.
Corrosion of the battery terminals or loose connections
will cause poor battery performance.

Lead-acid batteries produce flammable and
explosive gases. To avoid personal injury
when checking, testing or charging
batteries, DO NOT use smoking materials
near batteries.  Keep arcs, sparks and
flames away from batteries.  Provide proper
ventilation and wear safety glasses.

WARNING:

Содержание 70001, 79999

Страница 1: ...FROM SERIAL NUMBER 70001 TO 79999 OPERATOR S MANUAL PART 03035 TURF RUNNER MODEL STR...

Страница 2: ...hat came with your mower Keep others off the tractor only one person at a time REMEMBER YOUR MOWER IS ONLY AS SAFE AS THE OPERATOR Hazard control and accident prevention are dependent upon the awarene...

Страница 3: ...FROM SERIAL NUMBER 60001 TO 69999 OPERATOR S MANUAL PART 03028 TURF RUNNER MODEL STR...

Страница 4: ...hat came with your mower Keep others off the tractor only one person at a time REMEMBER YOUR MOWER IS ONLY AS SAFE AS THE OPERATOR Hazard control and accident prevention are dependent upon the awarene...

Страница 5: ...tion 4 Operating Instructions 4 1 Controls and Instrument Identification 8 4 2 Safety Interlock System 10 4 3 Initial Run In Procedures 10 4 4 Starting the Engine 10 4 5 Ground Travel and Steering 10...

Страница 6: ...System 34 7 6 Engine Air Cleaner 34 7 7 Battery 35 7 8 Drive Belts 36 7 9 Cutter Blades 37 7 10 Tires 38 7 11 Hopper 39 7 12 Transmission Gearbox 39 7 13 Cutter Deck Gearboxes 39 7 14 Body Deck Hopper...

Страница 7: ...tes open or removed Under no circumstances should your mower be operated without these devices in place All information is based upon product information available at time of approval for printing Sca...

Страница 8: ...ord It is a distinctive word on safety decals and throughout this manual that alerts the viewer to the existence and relative degree of the hazard The signal word WARNING denotes a hazard exists on or...

Страница 9: ...h care Fill fuel tank outdoors Never fill indoors Use a funnel or spout to inhibit spillage Clean up any spillage before starting the engine 10 DO NOT add fuel to a running or hot engine An explosion...

Страница 10: ...is running or immediately after stopping These areas may be hot enough to cause a burn 16 DO NOT run engine inside a building or confined area without proper ventilation Exhaust fumes are hazardaous a...

Страница 11: ...EFORE SERVICING CLEAR AREA OF DEBRIS BEFORE MOWING USE CAUTION IN DIRECTING DISCHARGE KEEP BYSTANDERS CHILDREN PETS AWAY READ INSTRUCTION MANUAL BEFORE OPERATING DO NOT OPERATE WITHOUT DISCHARGE CHUTE...

Страница 12: ...ive Belt Scag Part Number 481237 3 2 ELECTRICAL Battery 12 Volt Charging System Alternator Charging Output 12 Volt 30 Amp System Polarity Negative Ground Starter 12 Volt Electric Ring Gear Type Key an...

Страница 13: ...ive Shaft Quick Disconnect Shaft With Two High Speed U Joints 3 5 GRASS CATCHING SYSTEM Type Out Front Rear Deck Discharge into Blower which Discharges the Grass Clippings Either into a Hopper or is S...

Страница 14: ...l engage the deck drive Pulling the switch lever back will disengage the deck drive 3 Engine Choke Control Figure 4 1 Used to start a cold engine 4 Engine Throttle Control Figure 4 1 Used to control t...

Страница 15: ...re 4 1 Used to engage and disengage the parking brakes Pull the lever back and lock in place to engage the parking brakes Pull the lever back and move to the left to disengage the parking brakes 11 Fu...

Страница 16: ...osition for more than 15 seconds at a time Allow at least 60 seconds between each cranking attempt to prevent overheating of the starter motor Prolonged cranking can damage the starter motor and short...

Страница 17: ...trol lever forward Do not push the steering control levers forward as they are used only for steering the mower left or right When the speed control is moved forward the mower will travel forward at t...

Страница 18: ...will turn right To stop the reverse travel place the speed control lever in the neutral position and allow the steering control levers to return to the neutral position If the mower is to be parked en...

Страница 19: ...lways travel up or down the slope whenever possible NEVER across the slope See Figures 4 7 and 4 8 WARNING Figure 4 7 Proper Operation on a Slope Figure 4 8 Improper Operation on a Slope 4 8 PARKING T...

Страница 20: ...te the grass clippings through the inside of the hopper will begin to oscillate If the spout does not oscillate do not use the grass catcher Use the side discharge and then have the oscillating spout...

Страница 21: ...LIFT UP D Carefully lower the hopper Figure 4 12 Raising The Hopper U Bolt and Latch E Release the latch holding the tailgate and then lower the tailgate Be careful when lowering the tailgate It is s...

Страница 22: ...e a distinct change in the sound of the blower and or the mower deck will begin to leave a trail of glass clippings The clogging will generally develop in the back of the mower deck in the opening of...

Страница 23: ...g Shut off the engine and remove the ignition key Bodily injury could occur from the rotating blades 1 Shut off the engine and remove the ignition key 2 Remove the two hairpins from the adjusting pins...

Страница 24: ...ck Pull Back on Collar Drive Shaft Spindle Figure 4 15 Disconnecting the Drive Shaft 2 Tilt the deck and secure in place with the two prop rods Figure 4 16 Seat Raised Deck Raise and Latched Figure 4...

Страница 25: ...astened to the spindle shaft it will come off the shaft and spin out of control when the cutter blades are engaged Personal injury is possible as well extensive machine damage B Align the splines of t...

Страница 26: ...s Uncut Grass in Cutting Path Incorrect blade sharpening Sharpen blades Low engine RPM Run engine at full RPM Beltslipping Adjust belt tension Deck plugged grass accumulation Clean underside of deck G...

Страница 27: ...ized SCAG dealer Dull blade Sharpen blade TROUBLESHOOTING CONT D Sloping Ridge Across Tire pressures not equal Check and adjust tire pressure Width of Cutting Path Wheelsuneven Check and adjust tire p...

Страница 28: ...peed to adjust for conditions Wet grass Cut grass after it has dried out Step Cut Ridge Bladesnotmounted evenly Adjust pitch and level in Center of Cutting path Bent blade Replace blade Internal spind...

Страница 29: ...brake linkage arm Figure 6 2 Remove Cotter Pin Here Brake Rod Parking Brake Lever Swivel Joint Hold Brake Lever In This Direction Figure 6 2 Adjusting Right Brake Linkage B Move the swivel joint out...

Страница 30: ...or slack in the spring and linkage If there is slack repeat steps B and C until the slack is removed If there is no slack proceed with step 7 IMPORTANT Be careful not to adjust the spring too tight A...

Страница 31: ...e in the center of the slot If correct proceed to step 2 If incorrect loosen the lock nut securing the ball joint to the lever and relocate the ball joint to the correct position 2 Loosen the two jam...

Страница 32: ...way at slow speed and then pulls the other way at fast speed a tracking adjustment needs to be done Figure 6 6 Neutral and Tracking Adjustments 5 Tighten the jam nuts D E to hold the setting in place...

Страница 33: ...use it to stroke the pump more speeding up the left wheel Steering Handle Adjustment NOTE Changing the Neutral Adjustment will move the handle locations 3 4 Figure 6 7 Gap Measurement Figure 6 8 Raise...

Страница 34: ...for the belt needing adjustment to obtain a 1 2 inch belt deflection with 10 pounds of pressure See Drive Belts section 7 8 for checking method 1 Remove the guard covering the engine belt 2 Adjust be...

Страница 35: ...lean mower See paragraph 7 14 X Check condition of blades See paragraph 7 9 X Apply grease to fittings See paragraph 7 2 X Remove dust from air cleaner See paragraph 7 6 dust cup X Clean screen in hop...

Страница 36: ...CHART SEE FIGURE 7 1 LUBRICATION NO OF LOCATION INTERVAL LUBRICANT PLACES 1 Drive Shaft Mtg Spindle 40 Hours Weekly Lithium MP White Grease 2125 1 2 Blower Bearings 8 Hours Daily Lithium MP White Gre...

Страница 37: ...at Exxon Service Stations Super Lube MEP 2 Super Stay M 2 found at Conoco Stations Shell Alvania 2 found at Shell Service Stations Lidok EP 2 found at industrial shops Figure 7 1 Lubrication Fitting...

Страница 38: ...lor of the fluid has become black or milky A black color and or a rancid odor usually indicates possible overheating of the oil and a milky color usually indicates water in the hydraulic oil NOTE The...

Страница 39: ...replace the engine oil filter Thereafter replace the oil filter after every 200 hours of operation or every month whichever occurs first Refer to Engine Operator s Manual for instructions Drain Plug F...

Страница 40: ...replace the element if required NOTE In extremely dusty conditions it may be necessary to check the element once or twice daily to prevent engine damage 1 Remove the wing nut securing the air cleaner...

Страница 41: ...nder and then remove the battery cover 2 Remove the battery cell caps Visually inspect electrolyte level in the cells If electrolyte is below the bottom of vent well fill with clean distilled water to...

Страница 42: ...y charger s manual for specific instructions Under normal conditions the engine s alternator will have no problem keeping a charge on the battery If the battery has been completely discharged for a lo...

Страница 43: ...ightness by marking the tip position of the blade on the inside of the deck Then rotate the opposite tip of the blade to the same position Compare the difference in the blade tip track If the track is...

Страница 44: ...Figure 7 10 4 Remove the cutter blade from the blade drive adapter by removing the 2 two 10 32 X 1 2 socket head capscrews elastic stop nuts and spacers Attaching Hardware Bolt Lockwasher and Flatwas...

Страница 45: ...rom the hopper with the screen removed 7 12 TRANSMISSION DRIVE GEARBOX A Checking Fluid Level The fluid level in the transmission drive gearbox Figure 7 11 should be checked after every 100 hours of o...

Страница 46: ...ure in place with the two prop rods 3 Beneath the cutter deck is an access hole to center gearbox drain plug Figure 7 13 Clean the area thoroughly and then place a suitable container under the drain p...

Страница 47: ...k plug and tighten securely 14 Repeat step 13 on the right gearbox 15 Clean the three breathers with a non flammable solvent 16 Install the foot plate to the cutter deck Do not wash any portion of the...

Страница 48: ...13 5 14 12 5 13 8 16 11 9 17 18 49 19 21 20 23 24 25 57 28 52 21 35 36 37 38 39 40 35 41 33 31 32 30 34 39 53 44 43 3 2 6 3 44 51 61 50 47 8 48 9 8 16 45 46 5 42 55 54 22 49 CUTTER DECK 56 24 25 26 9...

Страница 49: ...04 Grease Fitting 4 46964 Frame Cutter Deck Support incl 3 44 56 5 04021 09 Hex Locknut Elastic Stop 3 8 16 6 44120 Rod Deck Prop L H 7 04017 16 Serr Fl Hex Head CPSCRW 5 16 18 x 3 4 8 04030 03 Lockwa...

Страница 50: ...6 7 6 94 41 37 39 40 38 43 7 6 42 38 45 44 46 47 7 48 39 A 57 49 51 52 53 54 55 56 50 7 6 15 6 65 66 390S0059 16 48 7 47 48 7 58 59 58 61 63 64 33 35 A 67 47 48 7 58 39 59 47 48 7 69 70 35 71 34 72 42...

Страница 51: ...04 Lockwasher 3 8 49 43020 07 Spacer 50 481303 Tire and Wheel Assembly inlcudes 51 thru 56 51 48005 06 Seal 52 48005 05 Cone Bearing SHEET METAL Ref Part No Number Description 53 48005 04 Cup Bearing...

Страница 52: ...34 44 1 2 3 4 5 6 3 49 3 49 7 3 8 15 10 48 47 46 45 42 12 40 39 38 37 36 13 51 50 44 14 35 28 33 32 31 30 29 28 27 26 24 22 30 32 16 23 21 20 17 18 3 19 BLOWER ASSEMBLY 14 43 41 23 25 52 53 9 11 54 3...

Страница 53: ...281 x 625 065 6 04021 08 Hex Locknut Elastic Stop 1 4 20 7 04003 02 Carriage Bolt 1 4 20 x 3 4 8 04063 21 Key 1 4 x 875 Woodruff 9 48677 Relief Fitting 10 481468 Pulley 5 25 OD 11 43312 Spacer Outside...

Страница 54: ...2 3 4 5 6 31 3 8 9 8 10 13 30 29 27 15 PART OF ENGINE PART OF ENGINE PART OF ENGINE 12 18 22 23 12 19 18 20 26 27 28 16 25 32 33 32 34 ENGINE AND ATTACHING PARTS 8 14 390S0061 23 11 7 36 35 17 24 37...

Страница 55: ...30 11 Clamp 21 04040 04 Flatwasher 5 16 344 x 688 x 065 22 04030 04 Lockwasher 3 8 23 04021 09 Hex Locknut Elastic Stop 3 8 16 24 421938 Strap Fuel Tank Front 25 48651 FuelTank Includes 26 26 48308 Va...

Страница 56: ...5 31 32 36 37 38 39 40 41 42 62 45 47 44 43 48 53 41 49 51 50 38 48 52 41 53 42 54 66 62 53 57 52 53 58 53 57 53 39 53 59 63 TRACTION DRIVE 70 65 55 45 50 64 61 56 41 35 34 65 7 68 9 67 68 15 22 16 70...

Страница 57: ...tion 1 04001 109 Bolt Hex Head 1 4 20 x 1 3 8 2 481434 Pulley 5 55 OD 3 481497 Belt Main Drive 4 48926 Hub Tapered 5 04063 06 Key 1 4 x 1 4 x 1 1 2 6 04001 138 Bolt Hex Head 3 8 16 x 3 3 4 GRD 8 7 040...

Страница 58: ...12 HYDRAULIC PUMP 390S0063 22 17 20 23 13 21 25 27 26 24 28 17 14 15 2 12 30 15 3 5 6 2 4 11 8 12 9 10 7 16 18 20 1 29 OVERHAUL SEAL KIT 19...

Страница 59: ...Housing Kit R H 12 HG2003044 Thrust Ball Bearing Assembly 13 HG9008000 0127 Lip Seal 15 x 24 x 7 14 HG2003032 Motor Shaft 15 HG2003017 Block Thrust Washer Ref Part No Number Description 16 HG2003087 V...

Страница 60: ...MBLY 390S0064 11 9 8 15 18 19 22 21 20 6 16 3 1 12 2 7 8 9 10 5 4 17 16 14 31 26 35 30 33 34 29 28 32 27 26 25 24 13 23 25 24 26 35 34 29 30 31 32 33 28 27 26 13 23 BRAKE ASS Y FOR MODEL 481223 BRAKE...

Страница 61: ...3 8 Diameter 15 HG50223 Gasket Housing 16 HG44269 Pin Spring 3 16 z 1 2 x 1 2 Long 17 HG23749 Mounting Spacer 18 HG44355 Bearing Spacer 19 HG50267 O Ring 20 HG44232 Ball Bearing 15mm x 35mm x 11mm Re...

Страница 62: ...et Head 3 481417 Plug Dipstick 4 SGC210004002563 Casting Upper 5 SGC200900002617 Shaft Assembly Cross 6 SGC209843 Seal 1 7 SGC00002616 Shaft Assembly Pinion 8 SGC00002569 Seal 1 1 8 x 1 1 2 x 3 6 9 SG...

Страница 63: ...5 SGC00002560 Bolt 5 16 18 x 75 Socket Head Cap Srew 6 SGC00002561 Nut 5 16 18 7 SGCMD2000003678 Separator Air Oil 8 SGC100000002906 Pin Spring 1 8 x 1 50 9 SGCMD0000002905 Coupling 10 SGCMD2000003080...

Страница 64: ...les 2 SGC114004002551 Casting Upper Non Threaded Holes 3 SGC00002614 Shaft Pinion Assembly 4 SGC00002921 Shaft Assembly Cross Gear 5 SGC109843 Seal 1 00 x 1 50 x 3 16 6 SGC200300 Plug 1 4 NPT Socket H...

Страница 65: ...481629 Assembly Shaft Cross Used in RH Gearbox 3 SGC114003002547 Casting Bottom Threaded Holes 4 SGC114004002548 Casting Top Non threaded Holes 5 SGC109843 Seal 1 00 x 1 50 x 3 16 6 SGC444687 Plug 1 8...

Страница 66: ...20 3 2 4 6 14 15 40 40 10 16 17 18 20 46 42 19 22 21 27 26 25 45 24 23 28 44 29 30 31 32 33 34 35 36 37 390S0066 38 32 39 41 8 DECK DRIVE 1 5 5 43 13 1 11 9 8 12 44 15 7...

Страница 67: ...Serr Fl Hex Nut 3 8 16 2 43077 Spacer J Pull Rod 3 48198 Pulley Idler 4 461014 Idler Arm Auxiliary Drive 5 04021 05 3 8 16 Hex Lock Nut 6 04001 140 Bolt Hex Head 3 8 16 x 3 1 4 GRD 8 7 481521 Spring P...

Страница 68: ...28 29 31 27 23 41 42 43 38 37 40 39 46 68 67 45 44 47 390S0067 48 47 49 50 51 14 54 53 51 56 61 63 61 64 56 49 52 57 59 59 49 57 51 55 14 54 65 50 52 51 49 66 44 68 67 40 71 23 43 41 69 23 44 46 41 4...

Страница 69: ...astic Stop 3 8 16 40 48464 Ball Joint 3 8 24 R H Thread 41 04020 14 Hex Nut 3 8 24 R H Thread 42 48590 Link 43 04020 17 Hex Nut 3 8 24 L H Thread Ref Part No Number Description 44 48544 Rod End 3 8 24...

Страница 70: ...24 PARKING BRAKE AND DUMP VALVE LINKAGES STR014 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 12 20 21 22 23 15 14 24 25 26 27 28 14 29 2 19 13 31 2 2 30...

Страница 71: ...arriage Bolt 1 4 20 x 3 4 PARKING BRAKE AND DUMP VALVE LINKAGES Ref Part No Number Description 17 422183 Bracket Dump Valve Lever 18 04019 02 Serr Fl Hex Nut 1 4 20 19 44117 Rod Brake R H 20 48950 Spr...

Страница 72: ...26 HYDRAULIC COMPONENTS AND LINES STR010 1 2 3 4 5 6 7 8 9 10 4 12 13 14 15 6 7 16 17 21 22 23 24 25 14 15 18 19 11 10 10 20 12A 26 27 28...

Страница 73: ...ose Assembly L H Charge Pump 14 48350 10 Elbow 90 9 16 18 JIC to 7 16 20 O Ring 15 48603 03 O Ring 1 16 x 3 8 ID 16 481384 01 Tee 3 4 16 Swivel 17 481361 Hose Assembly Case Drain Return 18 42945 Strap...

Страница 74: ...28 24 1 2 3 4 5 6 7 20 9 8 10 11 12 13 14 17 15 16 390S0070 11 11 12 18 19 16 15 21 22 23 25 26 27 28 29 28 29 39 30 31 32 33 34 35 36 37 22 TO HOPPER HARNESS ELECTRICAL SYSTEM 38 40 A A...

Страница 75: ...SYSTEM Ref Part No Number Description 21 48717 Switch Interlock Seat 22 481474 Switch Interlock Neutral and Hopper 23 04001 44 Bolt Hex Head 1 4 20 x 1 2 24 48029 16 Cable Battery Red 25 04020 02 Nut...

Страница 76: ...18 19 20 16 13 12 22 15 24 29 25 26 27 28 23 21 17 15 30 31 34 12 35 16 37 38 39 40 41 44 14 45 11 11 45 46 47 12 48 15 8 15 64 49 17 50 40 11 40 52 51 53 56 57 58 59 57 56 60 62 63 HOPPER 55 61 55 56...

Страница 77: ...017 06 Serr Fl Hex Head CPSCR 1 4 20 x 1 00 7 461010 Latch Hopper Door 8 04041 22 Flatwasher 1 4 258 x 500 x 0598 9 481252 Door Hopper 10 481282 Handle 11 04090 02 Pop Rivet 3 16 x 652 12 04021 08 Hex...

Страница 78: ...32 STR004 HOPPER ACTUATOR MECHANISM 1 2 3 4 5 6 7 8 9 10 11 12 11 13 10 9 7 8 13 14 15 16 17 18 19 18 15 27 7 20 8 26 25 5 29 24 24 26 25 23 28...

Страница 79: ...Hex Head 5 16 18 x 7 00 15 04001 10 Bolt Hex Head 5 16 18 x 1 1 4 16 04015 08 Capscrew Socket Head 10 32 x 1 1 2 17 04050 10 Retainer Ring 18 48100 04 Bushing Oilite 502 ID 19 48114 05 Grease Fitting...

Страница 80: ...ERING CHUTE CONTACT CAN INJURE 481377 CAUTION AVOID INJURY FROM BURNS SHUT OFF ENGINE BEFORE REMOVING FUEL TANK CAP 481272 CUTTING HEIGHT ADJUSTMENT 1 1 1 2 2 2 1 2 3 3 1 2 4 CUTTING HEIGHT INCHES 481...

Страница 81: ...before adjusting belt Tighten after the belt is adjusted Check tire pressure Drive tires 15 PSI All others 25 PSI NEUTRAL ADJUSTMENT Adjust distance B from LH ball j oint to pivot to 4 1 2 1 Loosen j...

Страница 82: ...NOID STARTER ENGINE FUSES 20 AMP RED BLK BLK RED RED BLU BLU BLK BLU BLK BLK BLK BLK GRN WHT GRN RED BLK GRN RED RED WHT GRN WHT YEL BLU BLK BLK BLU BLK BLK BLK ENGINE HARNESS RED BLK BLK RED BLK BLK...

Страница 83: ...r accident or that has been operated in any way contrary to the operating instructions as specified in the Operator s Manual The warranty does not apply to any damage to the mower that is the result o...

Страница 84: ...PART NO 03035 PRINTED 7 98 PRINTED IN USA 1997 SCAG POWER EQUIPMENT INC DIVISION OF METALCRAFT OF MAYVILLE...

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