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SAS 1E & 2E - Electrostatic Probe Unit - APRIL 2020

PRODUCT INTRODUCTION

SAS Electrostatic Probe Model Type: SAS 1E & 2E

This model is designed to create an electrostatic charge on particles which can cause
misting or dusting in the environment.

The SAS Electrostatic Probe unit uses the principal of applying an electrostatic charge
to the airborne before escaping the coating drum. The particles once charged become
negatively charged and are attracted to the nearest grounded object, this typically being
the internal surface of the metal coating drum and the product being coated.

Fig 1

SAS 1E

– Electrostatic Probe Unit overview

Pos.

Description

Assembly

Number

Manual Reference

A

Generator Head - Powder

GH 200-161 See page 23 - Fig 10

B

Support bars for Generator Head GH 200-324 See page 25 - Fig 12

C

Electrostatic Controller

CU 200-124 See page 22 - Fig 9

D

Frame Mounting Bars

GH 200-320 See page 25 - Fig 13

Note !

An SAS 2E Assembly contains one common Electrostatic controller
(see Page 10, Fig 3)

A

B

C

D

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Содержание SAS 1E

Страница 1: ...c Probe Unit APRIL 2020 SAS 1E 2E Electrostatic Probe Unit INSTRUCTION MANUAL Unit 3 Hawksworth Didcot OX11 7HR England UK Tel 00 44 1865 747 634 Fax 00 44 8701 602 755 info spiceapplications com www...

Страница 2: ...PRODUCT INTRODUCTION 6 INSTALLATION 7 13 OPERATING PRINCIPLE 14 15 START UP 16 STATIC TEST 17 CLEANING 18 SERVICING 19 20 TROUBLESHOOTING 21 SPARE PARTS 22 25 DIMENSIONS 26 TECHNICAL SPECIFICATIONS 2...

Страница 3: ...the use of this equipment The safety rules which follow should be fully understood and applied at all times Never point the spray unit at any person or animal Spraying certain products can be dangero...

Страница 4: ...quipment for Use in Potentially Explosive Atmospheres EN 50177 Stationary electrostatic spraying equipment for flammable coating powder EN 60204 IP Type protection contact foreign bodies and water pro...

Страница 5: ...racted to the grounded work piece opposites attract A charging electrode is located at the tip of the electrostatic generator head or atomizer The powder oil is atomized as it moves past the electrode...

Страница 6: ...pray which results in significant cost savings and reduced dusting misting emissions We build our system with safety in mind with flexible lightweight low voltage cable going to the generating spray h...

Страница 7: ...harged become negatively charged and are attracted to the nearest grounded object this typically being the internal surface of the metal coating drum and the product being coated Fig 1 SAS 1E Electros...

Страница 8: ...nt and the Drum is at least 15cm 6 or greater 5 Never use damaged hoses cables or connections 6 All compressed air connections must be fitted with a local isolator and pressure regulator plus fitted w...

Страница 9: ...electrically conductive and grounded Do not attempt to by pass or defeat the ground connections as this may result in a hazardous condition 15 Only personnel Trained and Qualified in the operation an...

Страница 10: ...9 SAS 1E 2E Electrostatic Probe Unit APRIL 2020 Fig 2...

Страница 11: ...10 SAS 1E 2E Electrostatic Probe Unit APRIL 2020 Fig 3...

Страница 12: ...electric input cabinet plug 4 pin Male IP65 CU1005 Not required for 1E 2E Applications CU1006 Terminal Earth Post IP65 CU1007 Mains electric master on off switch IP65 CU1008 Not required for 1E 2E App...

Страница 13: ...ng head plug 4 pin Male IP65 CUP1004 Mains electric input plug 4 pin Female IP65 REMOTE TRIGGER WIRING CUP1001 NOTE For the remote trigger input signal for each channel to operate the respective Remot...

Страница 14: ...earth symbol or coloured green or green and yellow The wire which is coloured BLUE must be connected to the terminal which is marked with the letter N or coloured black The wire which is coloured BROW...

Страница 15: ...ud The product to be coated must be able to fully tumble and roll in front of the generator head If not the electrostatic effect will not activate properly and will give a poor performance The appropr...

Страница 16: ...ressure gauge 2 Not required for 1E 2E Applications 3 Not required for 1E 2E Applications 4 Not required for 1E 2E Applications S Not required for 1E 2E Applications 5 Not required for 1E 2E Applicati...

Страница 17: ...must be able to fully tumble and roll in front of the generator head If not the electrostatic effect will not activate properly and will give a poor performance 3 The appropriate distance between the...

Страница 18: ...ng head 2 Always make sure you are holding onto an earthing point when doing this test or you are wearing conductive shoes 3 Hold the S E T with the screwdriver tip between the fingers With the handle...

Страница 19: ...e brush to clean the applicator generator head and cables Hose down the complete system in place CIP There is no need to remove the system for cleaning Wash thoroughly and dry completely with low pres...

Страница 20: ...s time to reach ground 3 Before disconnecting hoses ensure that the system is no longer pressurized the air is turned off and that the electric current is also switched off 4 Do not soak or immerse th...

Страница 21: ...sted or knotted and connections are tight 5 Check All earthing wires are connected to the equipment and support frames including the Vibratory trays and Drum are connected correctly 6 Check the SAS Co...

Страница 22: ...th wiring and contacts Dust type not suitable for electrostatic application Contact product supplier Dust particles too fine Dust particles too large Contact product supplier Dust in the air dusting E...

Страница 23: ...CONTROLLER Assembly Number CU 200 124 Fig 9 Position Description Part Number 1 Main Control PCB CU 100 003 2 Power Supply CU 100 004 3 Air Gauges CU 100 055B 4 Mains Pressure Regulator CU 100 002 5 Ma...

Страница 24: ...iption 1 GH 100 067 Powder Cap 2 GH 100 168 Powder Electrode assy 3 GH 100 074 Black Electrode O Ring 4 GH 100 080F Red Seal O Ring Front 5 GH 100 080R Red Seal O Ring Rear 6 GH 100 076 Cascade MK3 7...

Страница 25: ...ck Electrode O Ring GH 100 074 1 5 Cable Gland GH 100 075 1 6 Oscillating Board MK3 GH 100 077 1 7 Electrostatic Electrode Std Powder GH 100 168 1 8 Electrostatic Cascade MK3 GH 100 076 1 On the oscil...

Страница 26: ...5mm to 30mm Cross Clamp GH 100 323 2 30mm Head Clamp Bar Assy 25 x 500 GH 100 324 Generator head not included see page 23 FRAME MOUNTING BARS GENERATOR HEAD Assembly Number GH 200 320 Fig 13 Position...

Страница 27: ...26 SAS 1E 2E Electrostatic Probe Unit APRIL 2020 DIMENSIONS ELECTROSTATIC CONTROLLER Assembly Number CU 200 124 Fig 14 GENERATOR HEAD Powder Assembly Number GH 200 161 Fig 15...

Страница 28: ...oltage ELECTROSTATIC CONTROL UNIT Mains Electrical Supply Single Phase 3 Wire Live Neutral Earth Supply Voltage 90 264V a c Supply Frequency 47 64 Hz Connected Load 40 VA Circuit Protection 0 6 A SP M...

Страница 29: ...ms Ltd and good industry practice Spice Application Systems Ltd supplies all spare parts and consumable items Consumable spares are inspected frequently and replaced as necessary The life of these var...

Страница 30: ...29 SAS 1E 2E Electrostatic Probe Unit APRIL 2020 Unit 3 Hawksworth Didcot OX11 7HR England UK Tel 00 44 1865 747 634 Fax 00 44 8701 602 755 info spiceapplications com www spiceapplications com...

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