background image

4. Remove the 2 screws securing the 

motor.

Withdraw the motor and disconnect

 the

2 lead wires from the motor.

5. Reverse the above procedure to reinstall

new parts., note the following:

6. Replace the motor access cover

 by en-

gaging the long tab into the slot pro

vided

on the bottom plate and secure the

 other

end with an M4 self tapping screw.

DOOR ASSEMBLY REMOVAL

1.  Disconnect power from the unit, remove

the cabinet and discharge the capacitor.

2.  Open the door and carefully remove the

choke cover. Remove door.

3.  Reverse the above procedure to install the

new door assembly.

4.  The microwave sealing strips located on

the door must not be removed or damaged.

IMPORTANT:

AFTER THE DOOR HAS

BEEN REPLACED, THE  INTERLOCKS MUST
BE ADJUSTED PROPERLY. SEE INTERLOCK
ADJUSTMENTS SECTION BEFORE OPER-
ATING THE OVEN.

NOTE:

AFTER REPAIRS HAVE BEEN

MADE, IT IS VERY IMPORTANT TO MAKE A
MICROWAVE LEAKAGE CHECK OF THE
DOOR. SEE THE MICROWAVE RADIATION
TEST SECTION IN THIS MANUAL.

CONTROL

PANEL

ASSEMBLY

REMOVAL AND REPLACEMENT

1.  Unplug the power cord. remove the cabinet

and discharge the capacitor. Open the
door.

2.  Remove screw securing control panel to

front of oven chassis.

3

.

 To reassemble, reverse the above process.

 

If provided, be sure to reinstall the green 

            ground wire under screw.

ELECTRONIC CONTROLLER ASSEM-
BLY REMOVAL

1. Disconnect power from the unit. Remove

the cabinet and discharge the capacitor.

2. Remove screw at top that holds the control

panel to the oven chassis.

3. Controller can be replaced by removing

screws through rear of control panel and
replacing with new control, wire for wire.
Reverse above steps to reinstall.

4.

NOTE:

The only replaceable parts on the

controller are the complete PCB assembly
and the keyboard assembly. No other parts
are available.

5. When replacing a keyboard assembly, be

sure to attach it to the PCB panel.

THERMAL PROTECTOR REMOVAL

1.  Unplug the power cord, remove the outer

cabinet and discharge the capacitor.

2.  Disconnect the connectors from the ther-

mal protector terminals.

3.  Remove the thermal protector mounting

screw.

4.  Remove the thermal protector.
5.  Reverse procedure to replace.

MAGNETRON ASSEMBLY REMOVAL

1.  Unplug the power cord, remove the cabinet

and discharge the capacitor.

2.  Remove the air guides and thermal protec-

tor from the magnetron.

3.  Remove the four magnetron mounting

screws from the side of oven cavity.

4.  Disconnect wire leads from magnetron and

replace on new magnetron, wire for wire.

5.  Reverse the above procedure to reinstall

new magnetron and reassemble.

NOTE:

DO NOT LOSE SCREWS, THEY

ARE M4 METRIC.
I

MPORTANT:

DO NOT OPERATE THE OVEN

WITH THE MAGNETRON DISASSEMBLED
FROM THE WAVEGUIDE.

IMPORTANT:

MAKE SURE WIRE GASKET IS

PRESENT BEFORE INSTALLING MAG-
NETRON.

PLASTIC

HINGE

WASHER

DOOR

CHOKE

COVER

8

Содержание EM-V5404SW - Full Size Microwave Oven

Страница 1: ...nufacturer importer or assembler of any certified oven unit found to have a microwave emission level in excess of 5 mW cm2 Repair any unit found to have excessive emission levels at no cost to the owner see 21 CFR 1004 2 and attempt to ascertain the cause of the excessive leakage The owner of the unit should be instructed not to use the unit until the oven has been brought into compliance C If the...

Страница 2: ...th the National Electrical Codes DO NOT use a two prong adapter since proper grounding is not assured even if the ground wire or metal tab is connected to the outlet box The use of an extension cord is not recom mended However if it is necessary to use an extension cord it must be a type s with 3 num ber 14 wires and have a 3 prong grounded plug The extension cord should not drape over a counterto...

Страница 3: ...is completely safe during normal operation However carelessness in servicing the oven can result in an electric shock or pos sible danger from a short circuit You are asked to observe the following precau tions carefully 1 Always remove the power plug from the out let before servicing 2 Use an insulated screwdriver and wear rub ber gloves when servicing the high voltage side 3 Discharge the high v...

Страница 4: ...h would extend cooking time or high power output high rise in water temperature which would reduce cooking time Because cooking times can be adjusted to compensate for power output the magnetron tube assembly should be replaced only if the water temperature rise test indicates a power output well beyond the normal limits This test is only accurate if the power supply line voltage is 120 Volts whil...

Страница 5: ...ou can iso late any suspected high voltage problem 1 Unplug oven from its power source 2 After removing the cabinet discharge the capacitor by shorting the two capacitor ter minals together with an insulated screw driver 3 Visually check the high voltage wiring for proper connections Refer to wiring dia gram for proper wiring sequence CAUTIONS HIGH VOLTAGES ARE PRE SENT DURING THE COOK HIGH CYCLE ...

Страница 6: ...n both directions or if an infinite resistance is read in both directions the diode is probably defective and should be replaced If the diode check is normal go to Magnetron Check CHECKING H V DIODES ALTERNA TIVE METHOD Many times the diode you check as open is probably good We have found that many of you are checking them out on the wrong scale of your meter or that your meter is physically not a...

Страница 7: ...RTANT IF THE 20 AMP FUSE BLOWS REFER TO THE TESTING PROCE DURE DO NOT REPLACE IT UNTIL THE PROBLEM IS CORRECTED ALSO IF AT ANY TIME THE OVEN FUSE BLOWS DUE TO AN OVEN FAULT OR THE CIRCUIT BREAKER TRIPS AFTER BEING RESET ONCE WITH THE HOUSE CIRCUIT UNLOADED EXCEPT FOR THE OVEN THE INTERLOCK SWITCHES MUST BE REPLACED AS A GROUP THIS IS BECAUSE THE SHORT CIRCUIT WILL HAVE DAMAGED THESE IMPORTANT SWIT...

Страница 8: ...RONIC CONTROLLER ASSEM BLY REMOVAL 1 Disconnect power from the unit Remove the cabinet and discharge the capacitor 2 Remove screw at top that holds the control panel to the oven chassis 3 Controller can be replaced by removing screws through rear of control panel and replacing with new control wire for wire Reverse above steps to reinstall 4 NOTE The only replaceable parts on the controller are th...

Страница 9: ...SEFILTER UNIT FUSE 20A AC120V 60Hz GROUND TP1 TP3 TP2 TP3 CAVITY LIGHT TURN TABLE MOTOR BLOWER MOTOR MONITOR SWITCH TRANSFORMER CAPACITOR DIODE MAGNETRON KEYBOARD TP1 TP2 CN2 SECONDARY INTERLOCK SWITCH RELAY1 RELAY2 COM FAN MAG CN1 1 2 1 2 3 4 5 6 7 8 9 CL TT BW CONDITIONS DOOR CLOSED 11 ...

Страница 10: ...10 ...

Страница 11: ...11 ...

Страница 12: ...12 27 28 29 ...

Страница 13: ...13 ...

Страница 14: ...14 ...

Страница 15: ...n Motor 1 4524S47400 12 19 Blower Fan 1 4322311202700 12 20 Latch Lever Switch Lever 1 4322135819200A 12 21 Door Switch 1 MO S1147 12 22 Monitor Switch 1 MO S1148 12 23 Interlock Switch 1 MO S1147 12 24 Latch Lever Open Lever 1 4322135816300D 12 25 Lever Stoper Switch Bracket 1 4322135707000A 12 27 Duct Fan Cover with SpongeB 1 4322322153700A 12 28 Duct Fan Guide 1 4322322153800 12 29 Duct White C...

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