Sanyo EM-D975 Скачать руководство пользователя страница 7

door hook

door release button 

pilot switch

screw

latch switch

screw

Fig.2-5 b

2

2

.

.

4

4

.

.

1

1

 

 

D

D

O

O

O

O

R

R

 

 

I

I

N

N

T

T

E

E

R

R

L

L

O

O

C

C

K

K

 

 

S

S

W

W

I

I

T

T

C

C

H

H

 

 

Drawing 2-5(a) is the circuit and construction diagram 
of the door interlock switch of brand, EM-D975 
microwave oven. It mainly consists of latch switch (S1, 
S2), pilot switch (S3), door hook and starting 
mechanism of the door interlock switch. 

door closed

assistant latch switch

pilot switch

main latch switch

fuse

S

S

S

L
E
N

2

3

1

(a)

Fig.2-5 

There fixed hooks on the oven door, and opened two 
rectangle hole at the corresponding place at the right of 
the oven and the hook. Inside each rectangle hole, 
there fixed a micro switch. When the oven door closed, 
the two hook on it would insert into the rectangle hole, 
and just push down several micro switches. At that 
time, S1, S2 are closed, S3 is cut off, and the 
microwave oven is under preparation of working. To 
that mechanical control microwave oven, no sooner 
you turn the time switch to set the heating time than the 

power would be supplied to the back to start the oven. To 
those touch control microwave oven, hardly do you set the 
heating time and power, and touch the start button when the 
power would supplied to the back to start the oven. When 
press down the door release button, S1, S2 are cut off, S3 is 
closed, and the microwave oven would stop operating 
immediately. Provided due to some man - made or the 
appliance itself reasons, when the door is open, S1, S2 are 
closed, due to the pilot switch (S3) still at conducted 
condition would make the 230V voltage short-circuited and 
fused the fuse, and will never let the microwave oven 
working when the door is open. From this we can 
understand the function of the interlock switch is when the 
door is unclosed, the oven wouldn’t work, when the door is 
opened when the oven is working, it would stop the working 
immediately (FIG.2-5b). 

 

 

2

2

.

.

4

4

.

.

2

2

 

 

T

T

I

I

M

M

E

E

 

 

A

A

N

N

D

D

 

 

P

P

O

O

W

W

E

E

R

R

 

 

D

D

I

I

S

S

T

T

R

R

I

I

B

B

U

U

T

T

O

O

R

R

 

 

transformer

4

S

5

S

timer & power motor

Fig.2-6 

230V 

Time and power distributor is mainly composed of timer 
motor and two sets of gear switch S4 and S5. When the 
timer is at zero position, the gear switches are cut off, 
when the heating time is settled, the gear switch is 
closed. When started the oven, the time motor starts 
working. When it reaches the settled time, it would cut 
off the gear switch (s4) to step the oven working. The 
gear switch (S5) is designed for controlling the output 
of the microwave oven, actually for controlling the 
output of the magnetron. It mainly by the method which 
make the magnetron working internally at the same 
working point to change the output of the magnetron. 
This method was called “CONDUCTION RATIO 
CONTROL”. But there is another method which is 
called “ELECTRIC LEVEL CONTROL” which is 
through changing the working point (such as anode 
voltage or magnetic field) to change the output of the 
magnetron. Because of conduction ratio control 
method is low cost, high function and high reliability, it is widely used for those microwave oven which have the 
power control function.   
FIG.3-1 is the power control circuit diagram of brand microwave oven, WP700. This is a typical instance of 

 

6

Содержание EM-D975

Страница 1: ...Microwave Oven MODEL EM D975 Service Manual REFERANCE NO SM150008 ...

Страница 2: ...G PRINCIPLE OF MICROWWAVE OVEN 4 2 1 HIGH VOLTAGE RECTIFYING CIRCUIT 4 2 2 MICROWAVE GENERATER 4 2 3 COOLING SYSTEM 5 2 4 ELECTRIC CONTROL SYSTEM 5 3 TYPICAL CIRCUIT ANALYASIS OF MICROWAVE OVEN 8 4 HOW TO ASSEMBLE AND DISASSEMBLE MICROWAVE OVEN COMPONENTS 9 4 1 THE CABINET 9 4 2 THE DOOR COMBINATION 10 4 3 THE CONTROL PANEL AND THE DOOR RELEASE MECHANISM 11 4 4 THE MAGNETRON 11 4 5 THE TRANSFORMER...

Страница 3: ... wave guide or transmission line and cavity for proper alignment integrity and connections Any defective or misaligned components in the interlock monitor door seal and microwave generation and transmission systems shall be repaired replaced or adjusted by procedures described in this manual before the oven is released to the owner A microwave leakage check to verify compliance with the Federal pe...

Страница 4: ... per second so do the molecule This kind of molecule swaying producing similar frictional heat from the interference and block of the action strength among the molecule and changed to microscopic microwave heating Microwave heating not only concerned the nature of the matter itself but also closely connected with the electric strength and frequency When the frequency is low the molecule swaying ra...

Страница 5: ...ature If something wrong with the cooling system cause the temperature too high the control system would cut off the power automatically to prevent microwave generator being damaged form the high temperature Now we d like to introduce the working principle of each part of the widely used model mechanical control and touch control microwave oven 2 2 1 1 H HI IG GH H V VO OL LT TA AG GE E R RE EC CT...

Страница 6: ... reduce the surge voltage the filament of the magnetron must be connected as the FIG 2 3 shown In this figure when the anode current of the magnetron circulates the filament current should flow to the FA end from the lower end anode current Ib mA anode voltage e b kV m Fig 2 4 2 2 3 3 C CO OO OL LI IN NG G S SY YS ST TE EM M In the working process of the microwave oven the magnetron often makes th...

Страница 7: ...t switch S3 still at conducted condition would make the 230V voltage short circuited and fused the fuse and will never let the microwave oven working when the door is open From this we can understand the function of the interlock switch is when the door is unclosed the oven wouldn t work when the door is opened when the oven is working it would stop the working immediately FIG 2 5b 2 2 4 4 2 2 T T...

Страница 8: ...illating models simultaneously Microwave enters into the oven cavity through the wave guide and the coupling appliance and most of its energy is absorbed by the food after it is reflected in the cavity repeatedly those which haven t been absorbed will be reflect to the magnetron A good designed oven cavity should have a good impedance matching with the magnetron the energy should be less reflect a...

Страница 9: ...TANT Recently with the installation of noise filter in the current resistant trough the effect to restrain the microwave leakage include high subharmonic have been much improved front door plate Fig 2 9 current resistant constructure oven door noise filter 3 3 T TY YP PI IC CA AL L C CI IR RC CU UI IT T A AN NA AL LY YA AS SI IS S O OF F M MI IC CR RO OW WA AV VE E O OV VE EN N We have introduced ...

Страница 10: ...g When the thermal cutout is cut off the magnetron motors and the lamp would stop working simultaneously Moreover the thermal cutout has the self resuming character when the temperature lowered it will resume to close condition 4 4 H HO OW W T TO O A AS SS SE EM MB BL LE E A AN ND D D DI IS SA AS SS SE EM MB BL LE E M MI IC CR RO OW WA AV VE E O OV VE EN N C CO OM MP PO ON NE EN NT TS S In the fol...

Страница 11: ...frame from the doorplate FIG 4 2 r a Fig 4 3 b Take off the hook spring with a pointed plier then the hook combination Clamp the window plate with hand push it down according to the arrow direction and take it off To assemble the door combination see sketch 4 2 to 4 5 Apply proper silicon grease or lubricating grease on the mark of the hook first then fix the hook on the oven door and the spring o...

Страница 12: ...disassemble Pull out the terminal plug of the time and power distributor Take off the screw which fix the control panel with a screwdriver FIG 4 6 Take off the control panel To assemble 1 Place the two buckles under the control panel into the two rectangle holes under the oven as FIG 4 6 then make close of the control panel and the oven with being fixed with a screw Plug in the terminal plug 4 4 4...

Страница 13: ...se board make sure the screw hole are tallied then tighten the four screws for the high voltage winding is earthing here transformer base board screw seat Fig 4 9 Fig 4 10 Fix the transformer on the oven as FIG 4 10 tear off the protect paper of the rubber spacer set it between the transformer and the oven make sure the adhesive side is sticked on the oven Plug in all the terminals of the transfor...

Страница 14: ...nd FIG 4 12 2 4 4 7 7 T TH HE E C CA AP PA AC CI IT TO OR R Firstly do as the 1 2 3 steps of of this part To disassemble Pull the wires of the capacitor out 4 15 1 2 1 2 3 4 Loosen and take out the screw which fix the capacitor clip with a screwdriver and take out the clip and the capacitor 4 15 Fig 4 13 screw fan motor back board Fig 4 14 fan To assemble Place the capacitor in the capacitor clip ...

Страница 15: ... motor with two screws FIG 4 17 Plug in the two wires Assemble and fix the middle base board with two screws FIG 4 18 Turn the oven back As the FIG 4 19 shown fix in the turntable shaft supporter the place in the roller ring and the glass tray as FIG 4 20 4 4 1 10 0 T TH HE E D DO OO OR R S SA AF FT TY Y I IN NT TE ER RL LO OC CK KS S Fig 4 19 turntable shaft supporter roller ring Firstly do as th...

Страница 16: ...with a screwdriver Means of dismantling the PC board and door release mechanism 1 Pull out all the terminal plug of the PC board 2 Loosen out the two screws which fix the control panel with a screwdriver FIG 4 6 3 Take off the control panel 4 Take off the three screws which fix the PC board as the FIG 4 22 Fig 4 22 5 Take off the range terminal plugs as FIG 4 24 shown that is press the two places ...

Страница 17: ... wen noise Fig 5 1 glass tray 2 Long time shishi noise 3 Strike sound like Pipa pipa 5 5 2 2 S SP PO OT T E EX XA AM MI IN NI IN NG G S ST TE EP PS S O OF F T TH HE E M MI IC CR RO OW WA AV VE E O OV VE EN N 5 5 2 2 1 1 E EX XA AM MI IN NE E T TH HE E M MI IC CR RO OW WA AV VE E I IN NS SU UL LA AT TI IN NG G R RE ES SI IS ST TA AN NC CE E Measure the insulating resistance with a avometer or a meg...

Страница 18: ...transformer with alternating 10V grade of an avometer the value should be about 3 4V FIG 5 5 If there is no voltage at all it indicates the transformer has broken and should be replaced by a new one If it is enough to 3 4V check the filament resistance of the magnetron measure the filament plug with the R 1 grade of a avometer FIG 5 6 If it is open circuited it indicates the magnetron has broken a...

Страница 19: ...is normal between the two pole of the capacitor then the insulation between the capacitor pole and the cabinet should be measured with R 10K grade of an avometer The resistance value should be FIG 5 12 If it is short circuited or have a number reading it indicates that the capacitor has been punctured or electricity leaked and should be replaced by a same model same capacity one If the resistance ...

Страница 20: ...n the screw push the door close to the oven to hook the door hook with the switch holder tightly then tighten the screw again and open and close the door repeatedly to check whether the door can operate flexibly whether the hook and the switch are in their normal position If it is not in position then adjust the door hook and the switch holder repeatedly to make them to normal position to put thro...

Страница 21: ...ter if it is open circuited it indicates the winding of the fan motor has broken and should be re placed by a new same model one 5 5 4 4 T TH HE E C CH HA AR RA AC CT TE ER RS S R RE EQ QU UI IR RE EM ME EN NT TS S O OF F M MI IC CR RO OW WA AV VE E A AF FT TE ER R I IT T H HA AS S B BE EE EN N R RE EP PA AI IR RE ED D After being repaired the microwave oven should have a 30 minutes trial operatio...

Страница 22: ...l until the oven has In the event that the oven operates with the door open The following procedures should be followed 1 Tell the user not to operate the oven 2 Hold the oven in your facility until it is investigated and repaired 3 Contact the manufacturer and CDRH FDA immediately 6 6 2 2 I IN NT TE ER RL LO OC CK K A AS SS SE EM MB BL LY Y R RE EP PL LA AC CE EM ME EN NT T A AN ND D A AD DJ JU U...

Страница 23: ... power distributor or the micro switch Fix them 3 The food can be heated but the lamp is not on The lamp broken The plug falls off Change a new lamp Insert the plug again 4 The food can be heated but the turntable tray is not rotating The turntable motor broken The plug fall off Connecting shaft weave broken Change the turntable motor Inset the plug securely Change the weave 5 The oven can heat wi...

Страница 24: ...sition of the door Change the hook 10 The door release button fall off Worn out and aged after long time operating Overhaul it or renew it 11 Electricity leaking The earthing insulation resistance of all the motors or the transformer are less than 2 megaohms Test where is the leaking place then repair it or change those damaged components 8 8 E EM M D D9 97 75 5 e ex xp pl lo od de e d dr ra aw wi...

Страница 25: ...19 Sponge 1 P60 GA D900L30RP60 Roller ring 1 P20 GA D900L30RP20 Foot pin 4 P61 GA D900L30RP61 Ring wheel 3 P21 GA D900L30RP21 Foot 4 P62 GA D900L30RP62 Shaft 1 P22 GA D900L30RP22 Inner rotary arm 1 P63 GA D900L30RP63 Washer 1 P23 GA D900L30RP23 Outer rotary arm 1 P64 GA D900L30RP64 Shock proof rubber 2 P24 GA D900L30RP24 Interlock support 1 P65 GA D900L30RP65 Baking plate 1 P25 GA D900L30RP25 Lamp...

Страница 26: ...m 1 B06 GA D900L30PB06 Plastic bag 1 B07 GA D900L30RB07 Foam cushion 2 B08 GA D900L30RB08 Plastic bag 1 B09 GA D900L30RB09 Packing belt 1 B10 GA D900L30RB10 Carton 1 B11 GA D900L30RB11 Wrapping nail 12 EM D975 Microwave Oven Components List PART NO PART CODE NO NAME QTY C01 GA D900L30RC01 Fan motor 1 C02 GA D900L30RC02 H V capacitor 1 C03 GA D900L30RC03 H V diode 1 C04 GA D900L30RC04 PC board 1 C0...

Страница 27: ... GA D900L30RC16 fuse 1 C17 GA D900L30RC17 thermostat 1 C18 GA D900L30RC18 Convection motor 1 C19 GA D900L30RC19 temperature sensor 1 C20 GA D900L30RC20 wave filter 1 C21 GA D900L30RC21 Heater of grill 1 26 ...

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