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SANKO  Coating  Thickness  Meter 

SAMAC-F 

Instruction  Manual 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

SANKO ELECTRONIC LABORATORY CO., LTD. 

TOKYO・OSAKA・SENDAI・NAGOYA・FUKUOKA・KAWSAKI 

June  2015 

          

CAUTION

 

 

Read the manual thoroughly and use the meter correctly.

 

Keep the manual with care and refer to it when necessary.

Содержание SAMAC-F

Страница 1: ...AMAC F Instruction Manual SANKO ELECTRONIC LABORATORY CO LTD TOKYO OSAKA SENDAI NAGOYA FUKUOKA KAWSAKI June 2015 CAUTION Read the manual thoroughly and use the meter correctly Keep the manual with care and refer to it when necessary ...

Страница 2: ...bration standard CAL 11 5 Zeroing in special cases Multi layers 13 6 2 point calibration in case it is difficult to perform Zeroing 16 7 How to delete calibration 21 Measuring 22 Function setting 23 1 Setting of Non Interrupt Measurement Mode 23 2 Switching of resolutions 25 3 Setting of Auto Power OFF function 26 4 Setting of Backlight 28 Note to improve measuring accuracy 29 Trouble shooting If ...

Страница 3: ...ase contact our distributor or sales office should submerged water into the unit Keep metals or foreign substances from the unit otherwise it may cause damage Prohibition Please contact our distributor or sales office should put any materials or foreign substances in the unit Do not insert a screwdriver into the connector otherwise that it may cause damage Prohibition Do not throw smash drop the u...

Страница 4: ...or water Store them in a cool dry and dark place avoiding flames Must high temperature and moisture Do not get batteries shocked and dismantled and soldered for processing Must Do not short or recharge batteries and handle with metallic tools like pliers Must Replace with new live batteries according to the procedure of this Operating Instructions Must Be sure of paying attention on battery polari...

Страница 5: ...ay off rubber made articles or vinyl articles A lengthy contact between Prohibition meter and them may cause stickiness and it may be difficult to get rid of them Notes Please read this manual thoroughly for correct operations before getting started This meter is a precision gauge Please handle with care Do not knock or scratch objects with the tip of a probe Keep the tip of a probe clean A slight...

Страница 6: ...teries LR03 2 pieces Carrying case for main unit Instruction manual this manual Inspection sheet warranty cum user registration sheet This warranty is valid only in Japan Zero plate for test Fe substrate Thickness standard film 2 pcs Bakelite 1 pc Carrying case for Zero plate Thickness standards Hand strap cord 4 ...

Страница 7: ...CAL DELETE key CAL Key to initiate or finish for calibration standard DELETE Delete incorrect or unnecessary measuring results when adjusting works only when ZERO CALIBRATION is processed with combination of key Power source key Operation keys can be activated for setting of each function with combination of other keys Battery compartment It contains 2 pieces of dry battery LR03 Eyelet of hand str...

Страница 8: ...orrect use of batteries may cause leakages bursts Do not intermingle new with old ones Take out batteries to store when not in use for a long absence Or that may cause leakages Keep batteries off children and pets Comply to the laws and rules in your local authorities when disposing of batteries About reading display When placing batteries in the unit the messages and warning below on the screen m...

Страница 9: ...that may cause errors Press the probe perpendicularly against the measuring object A slow pressing may cause large measuring errors Caution Do not smash or hit the probe against objects or it may cause damages to probes and to objects Do not scrape scrub objects with the probe except in a special measurement Or it may break the tip of the probe and cause damages to the tip and surface of objects 7...

Страница 10: ...R and automatically switch off Power The buzzer beeps The Backlight mark is indicated when ON It becomes possible to take measurements or adjustments 2 How to switch off Press ON OFF key The buzzer beeps The message lasts for about 2 seconds The buzzer beeps and this unit is switched to OFF 8 START UP PHASE Hold Probe in the air Don t touch it on any metallic object Fe μm POWER OFF Terminating pha...

Страница 11: ...as a Zero plate Press ZERO key The buzzer beeps CAL DELETE key changes to one data deletion function Press the probe to the Zero plate The buzzer beeps Zeroing is in process Measured mean value When the mean value results in largely off the 0 press CAL DELETE key to delete the latest data out of measured values It indicates to delete all data Repeat a measuring process 1 20 times by pressing the p...

Страница 12: ... value results in largely off 0 μm please try again zeroing from the beginning There is a case when calibration is not correctly made LLLL indicated on display during a time of zeroing means that the calibration point heavily deviates from the standard Please make sure that the metal substrate is not processed or plated with other materials and repeat the zeroing until a stable 0 is obtained After...

Страница 13: ...ata out of measured values μm It indicates to delete all data Repeat a measuring process 1 20 times by pressing the probe to Zero plate A mean value is displayed whenever a probe is pressed When a measuring process reaches the 20th time the buzzer beeps beeps 2 times and afterward any new entry is no more accepted Adjust the displayed value to Thickness standard in this case 100μm by pressing key ...

Страница 14: ...ng the probe a few times to the Thickness stadard on the Zero Plate indicates the thickness in the neighborhood of the Thickness standard When the measured value results in largely off the Thickness standard please try again the Calibration standard from the beginning After performing Calibration standard the previous Calibration standard adjusting value is deleted and the last entry of Calibratio...

Страница 15: ...ating films Releasing of special case zeroing When zeroing again on the substrate after having finished the above measurements and if the combined thickness of 3 coating layers from 1st to 3rd exceeds 50μm please zero the meter on the following procedures If the thickness of 3 combined layers is bellow 50μm take the same procedure as usual zeroing to release Prepare the identical material quality ...

Страница 16: ...es to delete all data Remove the probe from Zero plate Repeat a measuring process 1 20 times by pressing the probe to Zero plate A mean value is displayed whenever a probe is pressed When a measuring process reaches the 20th time the buzzer beeps beeps 2 times and afterward the unit does not accept any entry After press of certain times or 20 times press ZERO key 14 OFFSET To continue press ZERO t...

Страница 17: ...orhood of 0 When the mean value results in largely off 0 μm please try again zeroing from the beginning LLLL indicated on display during a time of zeroing means that the calibration point heavily deviates from the standard please make sure that the material is not in process of being built with others and repeat the zeroing in several times until a stable 0 is obtained After performing Zero calibr...

Страница 18: ... Thickness standards Please choose the suitable difference of Thickness standards from the list below Film thickness to be measured Predicting film thickness Difference of thickness between 2 Thickness standards 49 9μm 10μm or over 50 0 99 9μm 25μm or over 100 0 499 9μm 50μm or over 500 999μm 199μm or over 1 0 2 5mm 0 5mm or over Press and hold the ZERO key for 3 seconds The buzzer beeps CAL DELET...

Страница 19: ...A press of or key makes the buzzer beep and a mean value to the last measurement appears on the reading Mean value Equate this reading value with Thickness standard in this example 25μm by pressing or key A press of key increase a reading value A press of key decreases a reading value Press and holding turns to fast forwarding Equate the reading value with Thickness standard After equating the rea...

Страница 20: ...the range of 1 20 times by pressing the probe on the thicker Thickness standard A mean value is indicated whenever the probe is pressed After pressing certain times or 20 times press ZERO key The buzzer beeps beeps 2 times When repeating measurements 20 times the buzzer beeps beeps and the unit does not accept any entry A press of or key makes the buzzer beeps and the last measurement value appear...

Страница 21: ...ey decrease a reading value Press and holding turns to fast forwarding Adjust the value to the Thickness standard After adjusting to thickness of the Thickness standard Press ZERO key Then the buzzer beeps beeps beeps 3 times This is on display for about 0 5 seconds The buzzer beeps Measuring mode 19 2 f c Fe 198 μm 2 foil s cal Ready for measure Fe 200 μm 2 f c Fe 200 μm ...

Страница 22: ...borhood of Thickness standard Take the procedures with each 2 sheets of Thickness standard When the measured value results deviate largely from Thickness standard please try again performing 2 point calibration from the beginning After performing 2 foil adjustments all previous data are deleted and the last data measured with 2 point calibration is stored 20 ...

Страница 23: ...ically the old data is deleted and the new data is stored Hold ZERO key and press key The buzzer beeps beeps 2 times Switch Power to OFF when interrupting the deletion of calibration Press key The buzzer beeps beeps 2times Deletion of calibration data is over and the buzzer beeps beeps 2 times The last measured value is displayed It becomes possible to take measurements and adjustment procedures o...

Страница 24: ...er your wrist never to drop it When pressing the probe against the object with Power on The buzzer beeps A measured result is indicated Each time a probe is pressed to an object the buzzer beeps and the measuring result is indicated 22 Fe 125 μm ...

Страница 25: ... probe Hold ZERO key and press key The buzzer beeps beeps 2 times This unit has turned into Non Interrupt Measurement Mode Data can be successively measured about 0 5 second intervals and the data is indicated with a beeping sound Traces of probe 751 751 837 125 124 126 123 124 751 Reaching to a measurable distance the probe indicates the distance thickness at the spot Measuring values on display ...

Страница 26: ...o minimize the frictions Returning to the beginning To return Non Interrupt Measurement Mode to the beginning take the same procedures as at the initial setting Hold ZERO key and press key The buzzer beeps beeps 2 times Non Interrupt Measurement Mode has been released and returned to the beginning Trace of probe 125 125 125 125 125 125 125 125 Measured values are stored until a next measurement is...

Страница 27: ...es Indicated 0 400μm by the 0 1μm unit 400μm 500μm by the 0 5μm unit This function is not released if the power source is switched to OFF When returning take the operation procedures of Returning to the beginning as below Returning to the beginning To return 0 1μm 0 5μm displayed resolutions to the beginning take the same procedures as the above Switch Power to OFF when Power is ON Hold CAL DELETE...

Страница 28: ...uzzer beeps and the unit is switched to OFF To Disable Auto Power OFF function Switch to OFF when Power is ON While pressing and holding key press ON OFF key for 5 seconds or over The buzzer beeps beeps 2 times It indicates 5 seconds It returns to a measurable mode Power switches to OFF when ON OFF key is pressed This function is not released even if the Power source is switched to OFF To enable i...

Страница 29: ... returns to a measurable mode Auto Power OFF function can be functioned When no entry of key operations and measuring procedures lasts about for 3 minutes the buzzer beeps and the power is switched to OFF This function is not released even if the Power source is switched to OFF To disable it take the operation procedures of To Disable Auto Power OFF function 27 Automatic Switch OFF ENABLE Fe μm ...

Страница 30: ...light Press and hold key for 3 seconds or over The buzzer beeps beeps 2 times and the backlight goes on It is shown when the backlight is ON Switching off the Backlight Press and hold key for 3 seconds or over The buzzer beeps beeps 2 times and the backlight goes off The mark and backlight go off This function is kept alive even if the Power source is switched to OFF 28 Fe μm Fe μm ...

Страница 31: ...30 50 μm thick on the object and subtract the thickness from the measuring value to avoid errors caused by elastic dents Measurements of edges or angles Magnetic fields in the neighborhood of the edges the angles of a measuring object become uneven 15 20 mm closer part to the center of the object shall generally be measured Pay attention to protruded part curved part or unexpectedly deformed part ...

Страница 32: ...ntact us for repair batteries and pressing a ON OFF key Batteries is shorting They can be used for a while Prepare for new batteries BAT Batteries have worn out Replace them with new ones BAT Out of batteries Replace them with new ones Power OFF Possibly pressing probe to object Hold probe in air keeping it away too soon after switching on off objects metals during a time of START UP on screen Pow...

Страница 33: ...taken Something wrong with probe Contact us for repair Power OFF Something wrong with probe Contact us for repair main unit Power OFF 31 TROUBLE The probe may have trouble TROUBLE The probe and the main unit may have trouble Repairing needed ...

Страница 34: ...e 0 100μm 1μm or 2 of reading 101μm 2 5mm 2 Probe built in One point constant pressure contact type with V cross cut groove Measuring part φ28mm probe partφ10mm Additional functions Switching to Measuring mode hold non interrupt Auto Power Off 3 min releasing and reactivating Backlight Switching of display resolutions Keys ON OFF ZERO CAL DELETE Power source 3V DC Dry Battery LR03 2 Continuous ope...

Страница 35: ...oating thickness meters take measurements of thicknesses of coating films by using this technical Principle and taking out the changes of the distances in state of electric signals Eddy Current Type By using correlations of the sizes of Eddy current induced on the metal surface by High frequency wave magnetic field and film thicknesses Eddy Current Type coating thickness meters take measurements o...

Страница 36: ...ta ku Osaka 530 0046 Japan Tel 81 6 6362 7805 Fa x 81 6 6365 7381 Sendai Branch 1F Bonheur Est 2 5 Teppomachinaka Miyagino ku Sendai 983 0868 Japan Tel 81 22 292 7030 Fax 81 22 292 7033 Nagoya Branch Meihoku Bldg 3 11 27 Kinjo Kita ku Nagoya 462 0847 Japan Tel 81 52 915 2650 Fax 81 52 915 7238 Fukuoka Branch 11 11 Naraya cho Hakata ku Fukuoka 812 0023 Japan Tel 81 92 282 6801 Fax 81 92 282 6803 He...

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