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Sandpiper ST1 1/2, Руководство по эксплуатации и обслуживанию

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9

 • Model ST1½/ST40 

st15dl4sm-rev0316

Composite Repair Parts List

Item 

Part Number 

Description 

Qty.

30 

518.003.110 

MANIFOLD 

1

 

518.003.112 

MANIFOLD 

1

 

518.003.156 

MANIFOLD 

1

 

518.003.010 

MANIFOLD 

1

 

31 

530.036.000 

MUFFLER 

1

32 

538.083.110 

NIPPLE, PIPE, 1/4" NPT, CLOSE 

4

33 

544.002.115 

NUT, HEX FLANGED, 3/8-16 

6

34 

545.005.110 

NUT, HEX, 5/16-18 

4

35 

545.007.115 

NUT, HEX - 7/16-14 

40

36 

560.001.360 

O-RING 

2

37 

560.022.360 

O-RING 

2

38 

560.028.610 

O-RING 

2

39 

560.043.360 

O-RING 

2

 

 

560.043.363 

O-RING 

2

 

 

560.043.364 

O-RING 

2

40 

560.070.610 

O-RING 

2

41 

612.007.150 

PLATE, BASE 

1

42 

612.052.157 

PLATE, INNER DIAPHRAGM 

2

 

612.052.010 

PLATE, INNER DIAPHRAGM 

2

43 

612.096.110 

PLATE, OUTER DIAPHRAGM 

2

44 

618.003.110 

PLUG, PIPE, 1/4 

6

 

618.003.112 

PLUG, PIPE, 1/4 

4

45 

618.003.110 

PLUG, PIPE, 1/4 

4

46 

618.007.115 

PLUG, PIPE, 1" NPT 

2

47 

620.011.114 

PLUNGER, ACTUATOR 

2

48 

685.007.120 

BUMPER, DIAPHRAGM 

1

49 

720.004.360 

SEAL, U-CUP 

2

50 

722.010.110 

SEAT, CHECK VALVE - SUCTION 

1

 

722.010.112 

SEAT, CHECK VALVE - SUCTION 

1

51 

722.031.110 

SEAT, CHECK VALVE - DISCHARGE 

1

 

722.031.112 

SEAT, CHECK VALVE - DISCHARGE 

1

52 

807.017.115 

7/16-14 X 3 STUD 

4

53 

807.033.115 

STUD, 7/16-14 X 2.00 

16

54 

835.005.110 

TEE, PIPE, 1/4 NPT 

4

55 

860.064.606 

TUBE 

2

56 

866.060.110 

CONNECTOR, TUBE 

4

57 

900.005.110 

WASHER, LOCK, 3/8 

5

58 

900.006.115 

WASHER, LOCK, 7/16 

56

59 

905.001.306 

WASHER, TAPERED 

4

Not Shown:

 

242-001-000 

Fill Bottle 

1

Item 

Part Number 

Description 

Qty.

1 

031.098.010 

ASSEMBLY, MAIN AIR VALVE 

1

 

031.098.156 

ASSEMBLY, MAIN AIR VALVE 

1

2 

050.010.600 

BALL, CHECK 

4

3 

070.006.170 

BEARING 

2

4 

095.073.001 

PILOT VALVE ASSEMBLY 

1

5 

114.002.010 

BRACKET, INTERMEDIATE 

1

 

114.002.156 

BRACKET, INTERMEDIATE 

1

6 

115.062.080 

BRACKET, MOUNTING FOOT, LEFT 

2

7 

115.063.080 

BRACKET, MOUNTING FOOT, RIGHT 

2

8 

132.002.360 

BUMPER, DIAPHRAGM 

2

9 

135.016.162 

BUSHING, THREADED 

2

10 

170.006.110 

CAPSCREW, HEX HD, 5/16-18 X 7/8 

4

11 

170.024.115 

CAPSCREW, HEX HD, 7/16-14 X 1 

8

12 

170.035.115 

CAPSCREW, HEX HD, 7/16-14 X 1.50 

4

13 

170.040.115 

CAPSCREW, HEX HD, 3/8-16 X 5.50 

6

14 

170.045.115 

CAPSCREW, HEX HEAD 5/16-18 X 1 1/4 

4

15 

170.058.115 

CAPSCREW, HEX HD, 7/16-14 X 1.25 

4

16 

170.060.115 

CAPSCREW, HEX HD, 7/16-14 X 2.00 

20

17 

171.002.110 

CAPSCREW, SOC HD, 5/8-11 X 1.50 

2

18 

196.027.110 

CHAMBER, OUTER 

2

 

196.027.112 

CHAMBER, OUTER 

2

 

196.027.156 

CHAMBER, OUTER 

2

 

196.027.010 

CHAMBER, OUTER 

2

19 

196.028.010 

CHAMBER, SPILL CONTAINMENT 

2

 

196.028.156 

CHAMBER, SPILL CONTAINMENT 

2

20 

196.029.010 

CHAMBER, INNER 

2

 

196.029.156 

CHAMBER, INNER 

2

21 

286.005.354 

DIAPHRAGM 

2

 

286.005.363 

DIAPHRAGM 

2

 

286.005.364 

DIAPHRAGM 

2

 

286.005.365 

DIAPHRAGM 

2

22 

286.017.604 

DIAPHRAGM, PUMPING 

2

23 

334.006.110 

FLANGE, DISCHARGE 

1

 

334.006.112 

FLANGE, DISCHARGE 

1

 

334.006.156 

FLANGE, DISCHARGE 

1

 

334.006.010 

FLANGE, DISCHARGE 

1

24 

334.007.110 

FLANGE, SUCTION 

1

 

334.007.112 

FLANGE, SUCTION 

1

 

334.007.156 

FLANGE, SUCTION 

1

 

334.007.010 

FLANGE, SUCTION 

1

25 

334.008.110 

FLANGE, PORTING 

2

 

334.008.112 

FLANGE, PORTING 

2

 

334.008.156 

FLANGE, PORTING 

2

 

334.008.010 

FLANGE, PORTING 

2

 

334.008.110 E 

FLANGE, PORTING, BSP TAPERED 

2

 

334.008.112 E 

FLANGE, PORTING, BSP TAPERED 

2

 

334.008.156 E 

FLANGE, PORTING, BSP TAPERED 

2

 

334.008.010 E 

FLANGE, PORTING, BSP TAPERED 

2

 

26 

360.017.608 

GASKET, MANIFOLD/SEAT 

4

27 

360.022.600 

GASKET, MANIFOLD 

2

28 

360.041.379 

GASKET 

1

29 

360.048.425 

GASKET 

1

LEGEND:

    = Items contained within Air End Kits

 

    = Items contained within Wet End Kits

Note:

 Kits contain components specific to the material codes.

Parts underlined are only available for sale in kits
Parts that are boxed are not available for sale

MODEL SPECIFIC

3: EXP

 VIEW

Содержание ST1 1/2

Страница 1: ... IDEX Corporation 800 N Main St Mansfield Ohio 44902 USA Telephone 419 524 8388 Fax 419 522 7867 WWW SANDPIPERPUMP COM 2016 Warren Rupp Inc Quality System ISO 9001 Certified Environmental Management System ISO 14001 Certified SERVICE OPERATING MANUAL Original Instructions 1 PUMP SPECS 2 INSTAL OP 3 EXP VIEW 4 AIR END 5 WARRANTY ...

Страница 2: ...the internal portions of the pump i e dry running For further guidance on ATEX applications please consult the factory When the pump is used for materials that tend to settle out or solidify the pump should be flushed after each use to prevent damage In freezing temperatures the pump should be completely drained between uses Before pump operation inspect all fasteners for loosening caused by gaske...

Страница 3: ...commended Installation Guide Filling the Driver Chambers with Fluid Troubleshooting Guide SECTION 3 EXPLODED VIEW 8 Composite Repair Parts Drawing Composite Repair Parts List Material Codes SECTION 4 AIR END 11 Air Valve with Stroke Indicator Assembly Pilot Valve Assembly SECTION 5 WARRANTY CERTIFICATES 13 Warranty CE Declaration of Conformity Machinery ATEX Declaration of Conformity 1 PUMP SPECS ...

Страница 4: ...ize Options 1 NPT 40 1 BSP Tapered Options VL Visual Leak Detection Sight Tubes Discharge Porting Position S Side __ __ _____ __ ___ __ __ Pump Pump Pump Size Discharge Diaphragm Design Construction Series Design and Options Porting Valve Level XX X XXXXXX XX XXX X XX Model fill in from pump nameplate Your Model HDF1 ATEX Detail Construction Options HDB1 ST1 ATEX Detail Construction Options HDB2 S...

Страница 5: ...nd MEK ozone chlorinated hydrocarbons and nitro hydrocarbons 190 F 88 C 10 F 23 C Nylon 6 6 High strength and toughness over a wide temperature range Moderate to good resistance to fuels oils and chemicals 180 F 82 C 32 F 0 C Polypropylene A thermoplastic polymer Moderate tensile and flex strength Resists stong acids and alkali Attacked by chlorine fuming nitric acid and other strong oxidizing age...

Страница 6: ...T SUCTION PORT 1 1 2 NPT 1 1 2 BSPT 11 12 282 9 85 250 18 68 475 12 06 306 13 00 330 5 28 134 9 96 253 10 06 256 4 58 116 4 22 107 11 00 279 14 00 356 4X 50 13 MOUNTING HOLE 8 88 225 10 25 260 50 13 PUMP TO BASE MOUNTING HOLE 17 02 432 AIR INLET 3 4 NPT AIR EXHAUST 3 4 NPT INDICATES DIMENSION WITH SUCTION AND DISCHARGE PORTS ROTATED 180 TO A VERTICAL POSITION Dimensional Drawings 1 PUMP SPECS ...

Страница 7: ...phragm s inner plate makes contact with an actuator plunger aligned to shift the pilot signaling valve Once actuated the pilot valve sends a pressure signal to the opposite end of the main directional air valve redirecting the compressed air to the opposite inner chamber This Containment Duty SANDPlPER unit differs from other SANDPIPER units only in that it utilizes four 4 diaphragms instead of tw...

Страница 8: ... causing the pump to cycle erratically or stop operating Water in the air supply can be reduced by using a point of use air dryer Air Inlet And Priming To start the pump slightly open the air shut off valve After the pump primes the air valve can be opened to increase air flow as desired If opening the valve increases cycling rate but does not increase the rate of flow cavitation has occurred The ...

Страница 9: ... threads Release all air pressure to the pump and remove the safety clip The diaphragm will relax and will come to center Watch the loose pipe plug closely as air escapes and the driver fluid level rises Insert the safety clip on the opposite side and add a small amount of air pressure When you see liquid weeping out between the loose pipe plug and fill hole tighten the pipe plug Repeat the proced...

Страница 10: ...oint of use air drier Clogged manifolds Clean manifolds to allow proper air flow Deadhead system pressure meets or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is designed for 1 1 pressure ratio at zero flow Does not apply to high pressure 2 1 units Cavitation on suction side Check suction move pump closer to product Lack of air line size PSI CFM Check the air line ...

Страница 11: ...g Diaphragms PTFE Check Balls PTFE Gaskets Nitrile O rings and FEP Encapsulated Silicone O rings 476 039 637 WET END KIT FKM Driver Diaphragms PTFE Pumping Diaphragms PTFE Check Balls PTFE Gaskets FKM O rings and FEP Encapsulated Silicone O rings 26 51 26 13 23 27 30 12 58 25 2 59 58 35 26 50 26 33 2 38 25 55 15 58 45 32 54 16 18 44 22 39 53 52 17 40 43 21 42 46 58 35 20 8 34 57 10 31 44 37 47 36 ...

Страница 12: ...IATE 1 6 115 062 080 BRACKET MOUNTING FOOT LEFT 2 7 115 063 080 BRACKET MOUNTING FOOT RIGHT 2 8 132 002 360 BUMPER DIAPHRAGM 2 9 135 016 162 BUSHING THREADED 2 10 170 006 110 CAPSCREW HEX HD 5 16 18 X 7 8 4 11 170 024 115 CAPSCREW HEX HD 7 16 14 X 1 8 12 170 035 115 CAPSCREW HEX HD 7 16 14 X 1 50 4 13 170 040 115 CAPSCREW HEX HD 3 8 16 X 5 50 6 14 170 045 115 CAPSCREW HEX HEAD 5 16 18 X 1 1 4 4 15...

Страница 13: ...oded BLUE 365 Neoprene Rubber Color coded GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 371 Philthane Tuftane 374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Density Polypropylene 379 Conductive Nitrile 408 Cork and Neoprene 425 Compressed Fibre 426 Blue Gard 440 Vegetable Fibre 500 Delrin 500 502 Conductive Acetal ESD 800 503 Conductive Acetal Glass Filled 506 Delrin 150 520 Injectio...

Страница 14: ...095 043 010 Air Valve Body 1 1 C 132 014 358 Bumper 2 1 D 165 065 010 End Cap 2 1 E 170 032 330 Hex Head Capscrew 1 4 20 UNC 2B x 75 long 8 1 F 360 010 425 Gasket 2 1 G 210 008 330 Safety Clip 1 1 H 560 029 360 O ring 2 Air Distribution Valve Servicing See repair parts drawing remove screws Step 1 Remove end cap retainer 1 G Step 2 Remove end cap 1 E bumper 1 D Step 3 Remove spool part of 1 B caut...

Страница 15: ...Rings 1 4 E 560 023 360 O Ring Spool 2 4 F 675 037 080 Retaining Ring 1 4 A 4 F 4 D 4 B 4 C 4 E Pilot Valve Servicing With Pilot Valve removed from pump Step 1 Remove snap ring 4 F Step 2 Remove sleeve 4 B inspect O Rings 4 C replace if required Step 3 Remove spool 4 D from sleeve 4 B inspect O Rings 4 E replace if required Step 4 Lightly lubricate O Rings 4 C and 4 E Reassemble in reverse order L...

Страница 16: ... with the European Community Directive 2006 42 EC on Machinery according to Annex VIII This product has used Harmonized Standard EN809 1998 A1 2009 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance 5 YEAR Limited Product Warranty Warren Rupp Inc Warren Rupp warrants to the original end use purchaser that no product sold by Warren Rupp that bears a Warren Rupp brand ...

Страница 17: ...al knowledge apply to the listed equipment AODD Pumps and Surge Suppressors Technical File No 203104000 1410 MER AODD Air Operated Double Diaphragm Pumps EC Type Examination Certificate No Pumps KEMA 09ATEX0071 X DEKRA Certification B V 0344 Meander 1051 6825 MJ Arnhem The Netherlands Applicable Standard EN13463 1 2001 EN13463 5 2003 EN60079 25 2004 Harmonised Standard EN13463 1 2009 EN13463 5 201...

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