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Table of Contents

SECTION 1: PUMP SPECIFICATIONS ................1

• Explanation of Nomenclature

• Performance

• Materials

• Dimensional Drawings

SECTION 2: INSTALLATION & OPERATION ......

• Principle of Pump Operation

• Recommended Installation Guide

• Troubleshooting Guide

SECTION 3: EXPLODED VIEW ...........................

• Composite Repair Parts Drawing

• Composite Repair Parts List

• Material Codes

SECTION 4: AIR END .......................................11

• Air Distribution Valve Assembly

• Air Valve with Stroke Indicator Assembly

• Pilot Valve Assembly

SECTION 5: WET END .....................................14

• Diaphragm Servicing

SECTION 7: WARRANTY & CERTIFICATES ....15

• Warranty

• EC Declaration of Conformity - Machinery

• EC Declaration of Conformity - ATEX

MODEL SPECIFIC

1: PUMP

SPECS

2: INST

& OP

3: EXP

VIEW

4: AIR

END

5: WET END

6: OPTIONAL

7: W

ARRANTY

Содержание SA1

Страница 1: ... DOWN USE RUBBER FEET CAN BE REMOVED SA1 SA HEAVY DUTY FLAP VA TOP PORTE DIMENSIONAL TOLERAN XX MILLIMETE SUCTION DISCHARGE C SA1 1 NPT FEMALE CONNEC SA25 1 BSP TAPERED FE CONNEC PUMP CONFIGURATION DIM A ALUMINUM CENTER SECTION 3 95 100 5 CAST IRON CENTER SECTION 4 10 104 5 PULSE OUTPUT CONFIGURATION 2 45 62 DISCHARGE P 1 FNPT HDF1 1 BSPT HDF2 9 00 229 8 56 217 4X 28 7 NOTE UNIT FURNIS AND RUBBER ...

Страница 2: ...terials that tend to settle out or solidify the pump should be flushed after each use to prevent damage In freezing temperatures the pump should be completely drained between uses Before pump operation inspect all fasteners for loosening caused by gasket creep Retighten loose fasteners to prevent leakage Follow recommended torques stated in this manual CAUTION WARNING Nonmetallic pumps and plastic...

Страница 3: ...oting Guide SECTION 3 EXPLODED VIEW 8 Composite Repair Parts Drawing Composite Repair Parts List Material Codes SECTION 4 AIR END 11 Air Distribution Valve Assembly Air Valve with Stroke Indicator Assembly Pilot Valve Assembly SECTION 5 WET END 14 Diaphragm Servicing SECTION 7 WARRANTY CERTIFICATES 15 Warranty EC Declaration of Conformity Machinery EC Declaration of Conformity ATEX 1 PUMP SPECS 2 ...

Страница 4: ...______________ __ __ _____ __ ___ __ __ Pump Pump Pump Size Discharge Diaphragm Design Construction Series Design and Options Porting Valve Level XX X XXXXXX XX XXX X XX Model fill in from pump nameplate Your Model HDF1 ATEX Detail Construction Options HDB1 ST1 ATEX Detail Construction Options HDB2 SB1 SA1 ATEX Detail Construction Options II 1G c T5 II 1D c T100 C I M1 c I M2 c SI HI II 2G c T5 II...

Страница 5: ...tainless Steel in the pump industry For specific applications always consult the Chemical Resistance Chart CAUTION Operating temperature limitations are as follows Ambient temperature range 20 C to 40 C Process temperature range 20 C to 80 C for models rated as category 1 equipment 20 C to 100 C for models rated as category 2 equipment In addition the ambient temperature range and the process temp...

Страница 6: ... 56 217 4X 28 7 MOUNTING HOLE NOTE UNIT FURNISHED WITH SUB BASE PLATE AND RUBBER FEET AS STANDARD FOR STATIONARY BOLT DOWN USE RUBBER FEET CAN BE REMOVED SA1 SA25 HEAVY DUTY FLAP VALVE PUMP TOP PORTED DIMENSIONAL TOLERANCE 1 8 3 XX MILLIMETERS SUCTION DISCHARGE CONNECTIONS SA1 1 NPT FEMALE THREADED CONNECTIONS SA25 1 BSP TAPERED FEMALE THREADED CONNECTIONS PUMP CONFIGURATION DIM A DIM B DIM C ALUM...

Страница 7: ... MOUNTING HOLE NOTE UNIT FURNISHED WITH SUB BASE PLATE AND RUBBER FEET AS STANDARD FOR STATIONARY BOLT DOWN USE RUBBER FEET CAN BE REMOVED SA1 SA25 HEAVY DUTY FLAP VALVE PUMP BOTTOM PORTED DIMENSIONAL TOLERANCE 1 8 3 XX MILLIMETERS PUMP COFIGURATION DIM A DIM B DIM C DIM D ALUMINUM CENTER SECTION 3 95 100 5 86 149 11 11 282 14 55 370 CAST IRON CENTER SECTION 4 10 104 5 54 141 11 26 286 15 75 400 P...

Страница 8: ...check valve and into the outer fluid chamber Suction side stroking also initiates the reciprocating shifting stroking or cycling action of the pump The suction diaphragm s movement is mechanically pulled through its stroke The diaphragm s inner plate makes contact with an actuator plunger aligned to shift the pilot signaling valve Once actuated the pilot valve sends a pressure signal to the opposi...

Страница 9: ... performance A pressure regulating valve should be installed to insure air supply pressure does not exceed recommended limits Air Valve Lubrication The air distribution system is designed to operate WITHOUT lubrication This is the standard mode of operation If lubrication is desired install an air line lubricator set to deliver one drop of SAE 10 non detergent oil for every 20 SCFM 9 4 liters sec ...

Страница 10: ...nt of use air drier Clogged manifolds Clean manifolds to allow proper air flow Deadhead system pressure meets or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is designed for 1 1 pressure ratio at zero flow Does not apply to high pressure 2 1 units Cavitation on suction side Check suction move pump closer to product Lack of air line size PSI CFM Check the air line si...

Страница 11: ...r cast iron centers with conductive polypropylene air valve body Bumpers Bushings Gaskets O rings Seals Plungers and Retaining Rings 476 033 360 Wet End Kit Nitrile Diaphragms Nitrile Flap Valves Conductive PTFE and Fabric Gaskets 476 033 363 Wet End Kit FKM Diaphragms FKM Flap Valves Conductive PTFE and PTFE Gaskets 476 033 364 Wet End Kit EPDM Diaphragms EPDM Flap Valves Conductive PTFE and PTFE...

Страница 12: ...lve flap nitrile 2 338 007 363 Valve flap fkm 2 338 007 364 Valve flap epdm 2 338 007 365 Valve flap neoprene 2 22 350 002 360 Foot rubber 4 23 360 030 425 Gasket manifold 2 360 030 600 Gasket manifold 2 24 360 031 379 Gasket flange conductive nitrile 2 360 031 384 Gasket flange conductive neoprene 2 360 031 608 Gasket flange conductive ptfe 2 Item Part Number Description Qty 25 360 056 379 Gasket...

Страница 13: ...prene Rubber Color coded GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 371 Philthane Tuftane 374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Density Polypropylene 379 Conductive Nitrile 408 Cork and Neoprene 425 Compressed Fibre 426 Blue Gard 440 Vegetable Fibre 500 Delrin 500 502 Conductive Acetal ESD 800 503 Conductive Acetal Glass Filled 506 Delrin 150 520 Injection Molded PVDF Nat...

Страница 14: ... Sleeve Spool Set 1 1B 095 113 157 Body Valve 1 1C 132 037 357 Bumper 2 1D 165 129 157 Cap End 2 1E 170 032 330 1 4 20 X 3 4 Capscrew 8 1F 560 058 360 7 8 ID X 1 16 CS O Ring 8 Air Distribution Valve Servicing See repair parts drawing remove screws Step 1 Remove hex capscrews 1E Step 2 Remove end cap 1D Step 3 Remove spool part of 1A caution do not scratch Step 4 Press sleeve 1A from body 1B Step ...

Страница 15: ...move screws Step 1 Remove end cap retainer 1E Step 2 Remove end cap 1C Step 3 Remove spool part of 1A caution do not scratch Step 4 Press sleeve 1A from body 1B Step 5 Inspect O Ring 1D and replace if necessary Step 6 Lightly lubricate O Rings 1D on spool 1A Step 7 Press sleeve 1A into body 1B Step 8 Reassemble in reverse order Note Sleeve and spool 1A set is match ground to a specified clearance ...

Страница 16: ...3 360 O Ring 4 3D 775 014 115 Pilot Valve Spool 1 3E 560 023 360 O Ring 4 3F 675 037 050 Retaining Ring 1 Pilot Valve Servicing With Pilot Valve removed from pump Step 1 Remove snap ring 3F Step 2 Remove sleeve 3B inspect O Rings 3C replace if required Step 3 Remove spool 3D from sleeve 3B inspect O Rings 3E replace if required Step 4 Lightly lubricate O Rings 3C and 3E Reassemble in reverse order...

Страница 17: ...EPDM water is recommended No lubrication is required Step 4 Push the threaded outer diaphragm plate through the center hole of the diaphragm Note Most diaphragms are installed with the natural bulge out towards the fluid side S05 S07 and S10 non metallic units are installed with the natural bulge in towards the air side Step 5 Thread or place outer plate stud into the inner plate For threaded inne...

Страница 18: ... Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance 5 YEAR Limited Product Warranty Warren Rupp Inc Warren Rupp warrants to the original end use purchaser that no product sold by Warren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warren Rupp s f...

Страница 19: ... knowledge apply to the listed equipment AODD Pumps and Surge Suppressors Technical File No 203104000 1410 MER AODD Air Operated Double Diaphragm Pumps EC Type Examination Certificate No Pumps KEMA 09ATEX0071 X DEKRA Certification B V 0344 Meander 1051 6825 MJ Arnhem The Netherlands Applicable Standard EN13463 1 2001 EN13463 5 2003 EN60079 25 2004 Harmonised Standard EN13463 1 2009 EN13463 5 2011 ...

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