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Sandpiper S20, Руководство по эксплуатации и обслуживанию

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520-202-000

9/03

                                                 Model S20 Non-Metallic Design Level 2 Page 10

MATERIAL CODES

The Last 3 Digits of Part Number

000 ........ Assembly, sub-assembly; and some purchased

items

010 ........ Cast Iron
012 ......... Powered Metal
015 ......... Ductile Iron
020 ......... Ferritic Malleable Iron
025 ........ Music Wire
080 ........ Carbon Steel, AISI B-1112
100 ........ Alloy 20
110 ........ Alloy Type 316 Stainless Steel
111 ........ Alloy Type 316 Stainless Steel (Electro Polished)
112 ........ Alloy “C” (Hastelloy equivalent)
113 ......... Alloy Type 316 Stainless Steel (Hand Polished)
114 ......... 303 Stainless Steel
115 ......... 302/304 Stainless Steel
117 ......... 440-C Stainless Steel (Martensitic)
120 ......... 416 Stainless Steel (Wrought Martensitic)
123 ......... 410 Stainless Steel (Wrought Martensitic)
148 ........ Hardcoat Anodized Aluminum
149 ........ 2024-T4 Aluminum
150 ........ 6061-T6 Aluminum
151 ........ 6063-T6 Aluminum
152 ........ 2024-T4 Aluminum (2023-T351)
154 ........ Almag  35 Aluminum
155 ........ 356-T6 Aluminum
156 ........ 356-T6 Aluminum
157 ........ Die Cast Aluminum Alloy #380
158 ........ Aluminum  Alloy SR-319
159 ......... Anodized Aluminum
162 ......... Brass, Yellow, Screw Machine Stock
165 ........ Cast Bronze, 85-5-5-5
166 ........ Bronze, SAE 660
170 ........ Bronze, Bearing Type, Oil Impregnated
175 ........ Die Cast Zinc
180 ........ Copper Alloy
305 ........ Carbon Steel, Gray Epoxy Coated
306 ......... Carbon Steel, Black  PTFE Coated
307 ........ Aluminum, Gray Epoxy Coated
308 ......... Stainless Steel, Black  PTFE Coated
309 ......... Aluminum, Black  PTFE Coated
310 ......... Kynar Coated
330 ......... Zinc Plated Steel
331 ........ Chrome Plated Steel
332 ........ Aluminum,  Electroless Nickel Plated
333 ........ Carbon  Steel, Electroless Nickel Plated
335 ........ Galvanized Steel
336 ........ Zinc Plated Yellow Brass
337 ........ Silver Plated Steel
340 ........ Nickel Plated
342 ........ Filled Nylon
353 ......... Geolast; Color: Black
354 ........ Injection Molded #203-40 Santoprene - Duro 40D

+/-5; Color: RED

355 ........ Thermal Plastic
356 ........ Hytrel
357 ........ Injection Molded Polyurethane
358 ........ Rupplon (Urethane Rubber). Color coded:

PURPLE (Some Applications) (Compression Mold)

359 ........ Urethane Rubber
360 ........ Buna-N  Rubber. Color coded: RED
361 ........ Buna-N
363 ........ Viton  (Flurorel). Color coded: YELLOW
364 ........ E.P.D.M. Rubber. Color coded: BLUE
365 ........ Neoprene  Rubber. Color coded: GREEN
366 ........ Food  Grade Nitrile

368 ........ Food  Grade EPDM
370 ........ Butyl Rubber. Color coded: BROWN
371 ........ Philthane (Tuftane)
374 ......... Carboxylated Nytrile
375 ........ Fluorinated Nitrile
378 ........ High Density Polypropylene
405 ........ Cellulose Fibre
408 ........ Cork and Neoprene
425 ........ Compressed Fibre
426 ........ Blue Gard
440 ........ Vegetable Fibre
465 ........ Fibre
500 ........ Delrin 500
501 ........ Delrin 570
502 ........ Conductive Acetal, ESD-800
503 ........ Conductive Acetal, Glass-Filled
505 ........ Acrylic Resin Plastic
506 ........ Delrin 150
520 ........ Injection  Molded PVDF Natural color
540 ........ Nylon
541 ........ Nylon
542 ........ Nylon
544 ........ Nylon Injection Molded
550 ........ Polyethylene
551 ......... Glass Filled Polypropylene
552 ......... Unfilled Polypropylene
553 ......... Unfilled Polypropylene
555 ......... Polyvinyl Chloride
556 ......... Black Vinyl
570 ......... Rulon II
580 ......... Ryton
590 ......... Valox
591 ......... Nylatron G-S
592 ........ Nylatron NSB
600 ......... Virgin PTFE
601 ......... PTFE (Bronze and moly filled)
602 ......... Filled PTFE
603 ........ Blue Gylon
604 ......... Virgin PTFE
607 ........ Envelon
606 ......... Injected molded PFA
610 .........  Encapsulated Silicon
611 .........  Encapsulated Viton
632 ......... Neoprene/Hytrel
633 ......... Viton/PTFE
634 ......... EPDM/PTFE
637 ......... PTFE, Viton
638 ......... PTFE, Hytrel
639 ......... Buna-N
643 ......... Santoprene

®

/EPDM

644 ......... Santoprene

®

Delrin, Viton and Hytrel are registered tradenames of
E.I. DuPont.

Gylon is a registered tradename of Garlock, Inc.

Nylatron is a registered tradename of Polymer Corp.

Santoprene is a registered tradename of Monsanto Corp.

Rulon II is a registered tradename of Dixion Industries Corp.

Hastelloy-C is a registered tradename of Cabot Corp.

Ryton is a registered tradename of Phillips Chemical Co.

Valox is a registered tradename of General Electric Co.

Warren Rupp, Rupplon, SANDPIPER, PortaPump, Tranquilizer,
RuppGUARD™, RuppTech® and SludgeMaster are registered
tradenames of Warren Rupp, Inc.

This pump is pressurized
internally with air pressure
during operation. Always
make certain that all bolting
is in good condition and that

all of the correct bolting is reinstalled during
assembly.

WARNING

Before pump operation,
inspect all gasketed
fasteners for looseness
caused by gasket creep.
Re-torque loose fasteners

to prevent leakage. Follow recommended
torques stated in this manual.

CAUTION

When used for toxic or
aggressive fluids, the pump
should always be flushed
clean prior to disassembly.

WARNING

Before maintenance or
repair, shut off the com-
pressed air line, bleed the
pressure, and disconnect
the air line from the pump.

The discharge line may be pressurized and
must be bled of its pressure.

WARNING

IMPORTANT

Read these safety warnings
and instructions in this
manual completely, before
installation and start-up
of the pump. It is the

responsibility of the purchaser to retain this
manual for reference. Failure to comply with
the recommendations stated in this manual will
damage the pump, and void factory warranty.

WARNING

Airborne particles and loud
noise hazards.

Wear ear and eye protection.

WARNING

In the event of diaphragm
rupture, pumped material
may enter the air end of the
pump, and be discharged
into the atmosphere. If

pumping a product which is hazardous or toxic,
the air exhaust must be piped to an appropriate
area for safe disposition.

IMPORTANT SAFETY

INFORMATION

Before doing any main-
tenance on the pump, be
certain all pressure is
completely vented from the
pump, suction, discharge,

piping, and all other openings and connections.
Be certain the air supply is locked out or made
non-operational, so that it cannot be started while
work is being done on the pump. Be certain that
approved eye protection and protective clothing
are worn all times in the vicinity of the pump.
Failure to follow these recommendations may
result in serious injury or death.

WARNING

Содержание S20

Страница 1: ...bution Valve Assembly Drawing 18 Main Air Valve Assembly Parts List 18 Air Distribution Valve Servicing 19 Air Distribution Valve with Stroke Indicator Options 20 Air Distribution Valve with Stroke Indicator Parts List 20 Air Distribution Valve with Stroke Indicator Servicing 21 Solenoid Shifted Air Valve Drawing 22 Solenoid Shifted Air Valve Parts List 22 Solenoid Shifted Air Distribution Valve o...

Страница 2: ......

Страница 3: ...gn Level 2 Design Level 2 Ball V Ball V Ball V Ball V Ball Valve alve alve alve alve Air Powered Air Powered Air Powered Air Powered Air Powered Double Diaphragm Pump Double Diaphragm Pump Double Diaphragm Pump Double Diaphragm Pump Double Diaphragm Pump ENGINEERING PERFORMANCE CONSTRUCTION DATA CE U S Patent 5 851 109 5 996 627 400 210 Other U S Patents Applied for Materials Maximum Minimum Opera...

Страница 4: ...ted Aluminum K PTFE Coated Aluminum L PTFE Coated Aluminum with PTFE Coated Hardware R Epoxy Coated Aluminum with PTFE Coated Hardware Porting Options A ANSI Flange D DIN Flange 7 Dual Porting ANSI 8 Top Dual Porting ANSI 9 Bottom Dual Porting ANSI Pump Style D RuppGUARD with Electronic Leak Detection 110V E RuppGUARD with Electronic Leak Detection 220V M RuppGUARD with Mechanical Leak Detection S...

Страница 5: ...600 500 400 300 200 100 30 51 50 85 Capacity U S Gallons per minute Liters per minute 100 90 80 70 60 50 40 30 20 10 0 BAR PSI Head 1 2 3 4 5 6 7 0 30 20 25 10 15 5 9 1 6 7 6 3 4 5 1 5 NPSHR METERS FEET 100 PSI 6 8 Bar 80 PSI 5 44 Bar 60 PSI 4 08 Bar 40 PSI 2 72 Bar 20 PSI 1 36 Bar Air Inlet Pressure Performance Curve Model S20 Non Metallic Design Level 2 ...

Страница 6: ...S20 Non Metallic Dimensions in Inches Dimensional tolerance 1 8 Note Porting Flanges are also avaible with PN10 50mm DIN bolting configuration Dimension Standard Pump Pulse Output Kit 3M Muffler Mesh Muffler A B 6 9 16 12 11 16 12 9 16 18 11 16 4 1 16 15 1 4 12 9 16 18 11 16 ...

Страница 7: ...mensions S20 Non Metallic Dimensions in Millimeters Dimensional tolerance 3mm Dimension Standard Pump Pulse Output Kit 3M Muffler Mesh Muffler A B 167mm 322mm 202mm 357mm 319mm 475mm 225mm 380mm Note Porting Flanges are also avaible with PN10 50mm DIN bolting configuration ...

Страница 8: ...with RuppGUARD Spill Prevention Dimension Standard Pump A B 6 9 16 7 15 16 Pulse Output Kit 3M Muffler Mesh Muffler 12 11 16 14 1 16 12 9 16 18 11 16 8 13 16 14 15 16 Note Porting Flanges are also avaible with PN10 40mm DIN bolting configuration Dimensions in Inches Dimensional tolerance 1 8 ...

Страница 9: ...2 Page 7 Metric Dimensions S20 Non Metallic with RuppGUARD Spill Prevention Dimension Standard Pump A B 167mm 202mm Pulse Output Kit 322mm 357mm 3M Mesh 319mm 475mm 225mm 380mm Note Porting Flanges are also avaible with PN10 50mm DIN bolting configuration ...

Страница 10: ...he flexible hose reduces vibration and strain to the pumping system A surge suppressor is recommended to further reduce pulsation in flow AIR SUPPLY Air supply pressure cannot exceed 100 psi 7 bar Connect the pump air inlet to an air supply of sufficient capacity and pressure required for desired performance When the air supply line is solid piping use a short length of flexible hose not less than...

Страница 11: ...essor 020 050 000 Filter Regulator 020 050 001 Lubricator 020 047 007 Air Dryer Available from Warren Rupp CAUTION The air exhaust should be piped to an area for safe disposition of the product being pumped in the event of a diaphragm failure INSTALLATION GUIDE Top Discharge Ball Valve Unit ...

Страница 12: ...x 591 Nylatron G S 592 Nylatron NSB 600 Virgin PTFE 601 PTFE Bronze and moly filled 602 Filled PTFE 603 Blue Gylon 604 Virgin PTFE 607 Envelon 606 Injected molded PFA 610 Encapsulated Silicon 611 Encapsulated Viton 632 Neoprene Hytrel 633 Viton PTFE 634 EPDM PTFE 637 PTFE Viton 638 PTFE Hytrel 639 Buna N 643 Santoprene EPDM 644 Santoprene Delrin Viton and Hytrel are registered tradenames of E I Du...

Страница 13: ...er Corrective Action Remove muffler screen clean or de ice and reinstall Refer to the Air Exhaust section of your pump SERVICE MANUAL What to Check Pumped fluid in air exhaust muffler Corrective Action Disassemble pump chambers Inspect for diaphragm rupture or loose diaphragm plate assembly Refer to the Diaphragm Replacement section of your pump SERVICE MANUAL What to Check Suction side air leakag...

Страница 14: ... RuppGUARD Santoprene Diaphragms PTFE Overlay Diaphragms PTFE Pumping Diaphragms PTFE Balls and PTFE Seals 031 141 000 ASSEMBLY AIR VALVE without Encapsulated Muffler Muffler Cap and six screws HARDWARE KITS 475 170 308 PTFE Coated Stainless Steel Capscrews Hex Nuts Washers and Support Rod 475 171 308 For use with RuppGUARD Spill Prevention Options RuppTech PULSE OUTPUT KITS For use with 530 010 0...

Страница 15: ...3 8 16 X 2 75 4 16 196 148 156 Chamber Inner 2 196 148 307 Chamber Inner 2 196 148 309 Chamber Inner 2 196 148 332 Chamber Inner 2 17 196 150 520 Chamber Outer 2 196 150 552 Chamber Outer 2 18 286 074 354 Diaphragm 2 19 286 075 600 Diaphragm Overlay 2 20 312 102 520 Elbow 4 312 102 552 Elbow 4 21 360 090 360 Gasket Air Inlet 1 22 360 091 360 Gasket Inner Chamber 2 23 360 092 360 Gasket PilotValve ...

Страница 16: ...18 134 520 Manifold 2 replaces 518 132 520 518 134 520E Manifold 50mm DIN 2 518 134 552 Manifold 2 replaces 518 130 552 518 134 552E Manifold 50mm DIN 2 50 538 022 110 Nipple Pipe 4 538 022 308 Nipple Pipe 4 51 560 078 611 O Ring 8 52 618 003 110 Plug Pipe 4 618 003 308 Plug Pipe 4 53 618 025 110 Plug Boss 4 618 025 308 Plug Boss 4 54 618 031 110 Plug Boss 4 618 031 308 Plug Boss 4 55 770 057 600 ...

Страница 17: ... plugs items 53 The spill prevention chambers are filled through the exposed ports 4 Apply air pressure to the air distribution valve Install safety clip item 1 N into the smaller unthreaded hole in one end cap item 1 D This locks the valve spool to one side keeping the pump from shifting 5 Face the side of the pump with the installed safety clip If the safety clip is installed in the top end cap ...

Страница 18: ...8 134 520E Manifold 50mm DIN 2 518 134 552 Manifold Spill Prevention 2 replaces 518 132 552 518 134 552E Manifold 50mm DIN 2 50 538 022 110 Pipe Nipple 4 538 022 308 Pipe Nipple 4 51 560 078 611 O ring 8 52 618 003 110 Plug Pipe 4 618 003 308 Plug Pipe 4 53 618 025 110 Plug Boss 4 618 025 308 Plug Boss 4 54 618 031 110 Plug Boss 4 618 031 308 Plug Boss 4 55 770 057 600 Spacer Manifold 4 770 057 55...

Страница 19: ...7 The discharge manifolds and elbows can now be removed 3 Remove the top two boss plugs items 53 The spill prevention chambers are filled through the exposed ports 4 Apply air pressure to the air distribution valve Install safety clip item 1 N into the smaller unthreaded hole in one end cap item 1 D This locks the valve spool to one side keeping the pump from shifting 5 Face the side of the pump w...

Страница 20: ...028 550 Muffler 1 1 G 560 020 360 O Ring 8 1 H 675 044 115 Ring Retaining 2 1 J 710 015 115 Screw Self tapping 4 For pumps equipped with PTFE Coated Hardware 1 031 140 002 Air Valve Assembly 1 Includes all items used on 031 140 000 except 1 J 710 015 308 Screw Self tapping 4 1 H 675 044 308 Retaining Ring 2 For pumps equipped with PTFE coated hardware option 1 031 141 000 Air Valve Assembly 1 Incl...

Страница 21: ...scratches or other contaminates Remove the sleeve if needed and replace both the sleeve and spool with a new sleeve and spool set item 1 A STEP 3 Reassembly of the air valve Install one end cap item 1 E with an o ring item 1 G and one bumper item 1 C into one end of the air valve body item 1 B Install one retaining ring item 1 H into the groove on the same end Remove the new sleeve an spool set it...

Страница 22: ...5 098 147 Cap End 2 1 F 530 028 550 Muffler 1 1 G 560 020 360 O Ring 8 1 H 675 044 115 Ring Retaining 2 1 J 710 015 115 Screw Self Tapping 4 1 K 210 008 330 Clip Safety 1 1 M 560 029 360 O Ring 2 For Pumps with PTFE Coated Hardware 1 031 146 002 Air Valve Assembly 1 1 J 710 015 308 Screw SelfTapping 4 includes all other items on 031 146 000 above For Pumps with Alternate Mesh Sound Dampening Muffl...

Страница 23: ... spool part of item 1 A from the sleeve Be careful not to scratch or damage the outer diameter of the spool Wipe spool with a soft cloth and inspect for scratches or wear Inspect the inner diameter of the sleeve part of item 1 A for dirt scratches or other contaminates Remove the sleeve if needed and replace both the sleeve and spool with a new sleeve and spool set item 1 A STEP 3 Reassembly of th...

Страница 24: ... 002 000 Solenoid Coil 120VAC 1 219 003 000 Solenoid Coil 240VAC 1 62 241 001 000 Connector conduit 1 63 170 061 115 Capscrew Hex HD 3 8 16 x 1 75 4 64 618 052 506 Plug 2 For Explosion Proof Solenoid Valve Connector not required for explosion proof coil coil is integral with valve 60 893 098 001 Solenoid Valve NEMA 7 9 24VDC 1 893 098 002 Solenoid Valve NEMA 7 9 24VAC 12VDC 1 893 098 003 Solenoid ...

Страница 25: ...tilized to cycle the pump s air distribution valve an electric solenoid is utilized As the solenoid is powered one of the pump s air chambers is pressurized while the other chamber is exhausted When electric power is turned off the solenoid shifts and the pressurized chamber is exhausted while the other chamber is pressurized By alternately applying and removing power to the solenoid the pump cycl...

Страница 26: ...rts List Item Part Number Description Qty 2 095 093 000 Pilot Valve Assembly 1 2 A 095 092 001 Body Pilot Valve 1 2 B 135 033 506 Bushing 2 2 C 675 055 115 Ring Spiral Retaining 2 2 D 770 049 175 Spacer 5 2 E 917 001 374 Wiper 6 2 F 775 033 506 Spool Pilot 1 Pilot Valve Assembly Drawing ...

Страница 27: ... Re assembly of the pilot valve First install a spiral retaining ring to one end of the pilot valve body Install one bushing making sure the step side faces toward the wiper Apply a light coating of grease to the outside diameter of each wiper Next gently push in the wipers and spacers until they are against the installed retaining ring in the opposite end of the pilot valve body Install the remai...

Страница 28: ...520 202 000 9 03 Model S20 Non Metallic Design Level 2 Page 26 Diaphragm Service Drawing Non Overlay Diaphragm Service Drawing with Overlay ...

Страница 29: ...to compensate for stress relaxation in the clamped assembly Step 5 Installing the diaphragm assemblies to the pump Make sure the bumper item 6 is installed over the diaphragm rod Thread the stud of the one diaphragm assembly clockwise into the tapped hole at the end of the diaphragm rod item 33 until the inner diaphragm plate is flush to the end of the rod Insert rod into pump Align the bolt holes...

Страница 30: ... product source is at a higher level than the pump flooded suction condition pipe the exhaust higher than the product source to prevent siphoning spills See illustration 3 at right CONVERTINGTHE PUMP FOR PIPINGTHE EXHAUST AIR The following steps are necessary to convert the pump to pipe the exhaust air away from the pump Use a 8 Torx or flat screwdriver to remove the six self tapping screws item 1...

Страница 31: ...for cuts abrasive wear or embedded materials Replace as needed Inspect the check balls items 3 for wear abrasion or cuts on the spherical surface The check valve seats items 38 should be inspected for cuts abrasive wear or embedded material on the surfaces of both the external and internal chamfers The spherical surface of the check balls must seat flush to the surface of the inner chamfer on the ...

Страница 32: ... 03 Model S20 Non Metallic Design Level 2 Page 30 Dual Port Option Drawing 1 ANSI STYLE FLANGE CONNECTION FOUR ø 62 HOLES ON A ø3 88 BOLT CIRCLE 1 ANSI STYLE FLANGE CONNECTION FOUR ø 62 HOLES ON A ø3 88 BOLT CIRCLE ...

Страница 33: ...g in the Dual Porting Drawing Single porting of the suction and dual porting of the pump discharge To convert the pump from the standard single suction and single discharge porting configuration to a dual discharge porting arrangement remove the only the discharge manifolds spacers and manifold seals Position the discharge elbows in the desired direction at 90 increments See arrows and optional po...

Страница 34: ...60Hz Kit 032 045 000 12 32VDC To install electronic leak detectors remove the bottom NPT pipe plug on the visual sight tube item 52 Insert leak detector into the pipe tee item 56 LEAK DETECTION OPTION MECHANICAL Follow instructions found elsewhere in this manual Filling the RuppGUARD Spill Prevention Chambers when installing leak detectors Mechanical Leak Detector Installation Kit 031 023 110 To i...

Страница 35: ...r control devices such as a PLC The Pulse Output Kits mount directly onto the Muffler Cap on the Air Distribution Valve Assembly or onto the Air Distribution Valve Assembly when the threaded exhaust port or an auxiliary muffler is being used See the individual kits listed on the Pump Repair Parts List for further information RuppTech Pulse Output Kit Drawing Exhaust Port or Auxiliary Muffler Setup...

Страница 36: ...uty Gas UL High Pressure W Submersible and Tranquilizers comply with the European Community Directive 98 37 EC Safety of Machinery This product has used EN 809 Pumps and Pump Units for Liquids Common Safety Requirements harmonized standard to verify conformance Signature of authorized person Date of issue Printed name of authorized person Title David Roseberry Engineering Manager October 20 2005 ...

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