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s05mdl1sm-REV0708

Model S05 Metallic Page 31

SAFE AIR
EXHAUST
DISPOSAL
AREA

PUMP INSTALLATION AREA

1" DIAMETER AIR

EXHAUST PIPING

1" DIAMETER AIR
EXHAUST PIPING

1" DIAMETER AIR
EXHAUST PIPING

MUFFLER

LIQUID
LEVEL

SUCTION

LINE

LIQUID
LEVEL

SUCTION

LINE

MUFFLER

MUFFLER

PUMPING HAZARDOUS LIQUIDS

When a diaphragm fails, the pumped

liquid  or  fumes  enter  the  air  end  of
the  pump.  Fumes  are  exhausted  into
the  surrounding  environment.  When
pumping hazardous or toxic materials,
the  exhaust  air  must  be  piped  to  an
appropriate area for safe disposal. See
illustration #1 at right.

This pump can be submerged if

the  pump  materials  of  construction
are  compatible  with  the  liquid  being
pumped. The air exhaust must be piped
above  the  liquid  level.  See  illustration
#2  at  right.  Piping  used  for  the  air
exhaust must not be smaller than 1/2"
(1.27 cm) diameter. Reducing the pipe
size  will  restrict  air  fl ow  and  reduce
pump performance. When the pumped
product source is at a higher level than
the  pump  (fl ooded  suction  condition),
pipe  the  exhaust  higher  than  the
product  source  to  prevent  siphoning
spills. See illustration #3 at right.

CONVERTING THE PUMP FOR
PIPING THE EXHAUST AIR

The following steps are necessary to

convert the pump to pipe the exhaust
air away from the pump.

Use a Phillips screwdriver to remove

the four self-tapping screws (item
1-H).

Remove the muffl er cap and muffl er

(items 1-G and 1-F). The 3/8" NPT
molded threads in the air distribution
valve body (item 1-A).

Piping or hose may now be installed.

IMPORTANT INSTALLATION NOTE:

T h e   m a nu fa c t u r e r   r e c o m m e n d s
installing  a  conductive  flexible  hose
or  connection  between  the  pump
and  any  rigid  plumbing.  This  reduces
stresses  on  the  molded  plastic  threads
of the air exhaust port. Failure to do so
may result in damage to the air distribution
valve body.

Any piping or hose connected to

the  pump’s  air  exhaust  port  must  be
conductive  and  physically  supported.
Failure  to  support  these  connections
could also result in damage to the air
distribution valve body.

CONVERTED EXHAUST ILLUSTRATION

Illustration #1

Illustration #2

Illustration #3

Exhaust Conversion Drawing

On ATEX compliant units the pump
comes equipped with a metal muffl er

Air Valve Assembly

26

1

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Содержание s05

Страница 1: ...List 18 Air Distribution Valve with Stroke Indicator Option Servicing 19 Solenoid Shifted Air Valve Drawing and Parts List 20 Solenoid Shifted Air Distribution Valve Option 21 Diaphragm Service Drawing Non Overlay 22 Diaphragm Service Drawing with Overlay 22 Diaphragm Service Drawing 22 Diaphragm Servicing 23 Overlay Diaphragm Servicing 23 Pilot Valve Servicing Assembly Drawing Parts List 24 Inter...

Страница 2: ......

Страница 3: ...ttacked by strong oxidizing acids ketones esters nitro hydrocarbons and chlorinated aromatic hydrocarbons 10 F 23 C 200 F 93 C Nitrile General purpose oil resistant Shows good solvent oil water and hydraulic fluid resistance Should not be used with highly polar solvents like acetone and MEK ozone chlorinated hydrocarbons and nitro hydrocarbons 190 F 88 C 10 F 23 C EPDM 280 F 138 C 40 F 40 C Santop...

Страница 4: ...p Dual Porting BSP Tapered 6 Bottom Dual Porting BSP Tapered Pump Style S Standard Pump Options 0 Integral Muffler 1 Sound Dampening Muffler 2 Mesh Muffler 6 Metal Muffler 7 Metal Muffler with grounding cable Kit Options 00 None P0 10 30VDC Pulse Output Kit P1 Intrinsically Safe 5 30VDC 110 120VAC 220 240 VAC Pulse Output Kit P2 110 120 or 220 240VAC Pulse Output Kit E0 Solenoid Kit with 24VDC Coi...

Страница 5: ... METERS 6 10 8 13 5 10 17 12 20 16 27 14 24 18 30 20 33 75 80 PSI 5 44 Bar 60 PSI 4 08 Bar 40 PSI 2 72 Bar 20 PSI 1 36 Bar 100 PSI 6 8 Bar Air Inlet Pressure MODEL S05 Metallic Performance Curve Performance based on the following elastomer fitted pump flooded suction water at ambient conditions The use of other materials and varying hydraulic conditions may result in deviations in excess of 5 Perf...

Страница 6: ...Page 4 Dimensions S05 Metallic Aluminum Model Dimensions in Inches Dimensional tolerance 1 8 DIMENSION A B Integral Muffler 4 5 16 7 5 16 Pulse Output Kit 4 5 16 7 5 16 Mesh Muffler 6 9 Sound Dampening Muffler 6 9 Metal Muffler 5 5 8 8 5 8 ...

Страница 7: ... Dimensions S05 Metallic Aluminum Model Dimensions in millimeters Dimensional tolerance 3mm DIMENSION A B Integral Muffler 109mm 186mm Pulse Output Kit 109mm 186mm Mesh Muffler 152mm 229mm Sound Dampening Muffler 152mm 229mm Metal Muffler 143 mm 219 mm ...

Страница 8: ...imensions S05 Metallic Stainless Steel Alloy C Models Dimensions in Inches Dimensional tolerance 1 8 DIMENSION A B Integral Muffler 4 5 16 7 5 16 Pulse Output Kit 4 5 16 7 5 16 Mesh Muffler 6 9 Sound Dampening Muffler 6 9 Metal Muffler 5 5 8 8 5 8 ...

Страница 9: ... Integral Muffler 109mm 186mm Pulse Output Kit 109mm 186mm Mesh Muffler 152mm 229mm Sound Dampening Muffler 152mm 229mm Metal Muffler 143mm 219mm Metric Dimensions S05 Metallic Stainless Steel Alloy C Models Dimensions in millimeters Dimensional tolerance 3mm ...

Страница 10: ...es vibration and strain to the pumping system A Warren Rupp DA05 Surge Dampener is recommended to further reduce pulsation in flow AIR SUPPLY Air supply pressure cannot exceed 100 psi 7 bar Connect the pump air inlet to an air supply of sufficient capacity and pressure required for desired performance When the air supply line is solid piping use a short length of flexible hose not less than 1 2 13...

Страница 11: ...lic Page 9 Available from Warren Rupp CAUTION The air exhaust should be piped to an area for safe disposition of the product being pumped in the event of a diaphragm failure TYPICAL INSTALLATION GUIDE For Metallic Pumps Air Inlet Line ...

Страница 12: ... muffler Corrective Action Remove muffler screen clean or de ice and reinstall Refer to the Air Exhaust section of your pump SERVICE MANUAL What to Check Pumped fluid in air exhaust muffler Corrective Action Disassemble pump chambers Inspect for diaphragm rupture or loose diaphragm plate assembly Refer to the Diaphragm Replacement section of your pump SERVICE MANUAL What to Check Suction side air ...

Страница 13: ... into the atmosphere If pumping a product which is hazardous or toxic the air exhaust must be piped to an appropriate area for safe disposition IMPORTANT SAFETY INFORMATION Take action to prevent static sparking Fire or explosion can result especially when handling fl ammable liquids The pump piping valves containers or other miscellaneous equipment must be grounded See page 33 WARNING IMPORTANT R...

Страница 14: ... 364 E P D M Rubber Color coded BLUE 365 Neoprene Rubber Color coded GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 370 Butyl Rubber Color coded BROWN 371 Philthane Tuftane 374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Density Polypropylene 379 Conductive Nitrile 405 Cellulose Fibre 408 Cork and Neoprene 425 Compressed Fibre 426 Blue Gard 440 Vegetable Fibre 465 Fibre 500 Delrin 500 ...

Страница 15: ...s05mdl1sm REV0708 Model S05 Metallic Page 13 ...

Страница 16: ...ns replaces Air Valve Standard 476 199 354 WETTED END KIT Santoprene Diaphragm Santoprene Check Balls UHMW Seats Nitrile Spacer Gasket 476 199 356 WETTED END KIT Hytrel Diaphragm Hytrel Check Balls UHMW Seats 476 199 360 WETTED END KIT Nitrile Diaphragm Nitrile Check Balls UHMW Seats 476 199 661 WETTED END KIT EPDM Diaphragm Santoprene Check Balls UHMW Seats 476 199 365 WETTED END KIT Neoprene Dia...

Страница 17: ...ket Air Inlet 1 21 360 102 360 Gasket Air Valve 1 22 360 108 360 Gasket Pilot Valve 1 23 518 157 157 Manifold see item 29 2 518 157 157E Manifold BSP Tapered see item 29 2 24 518 158 110 Manifold Suction 1 518 158 110E Manifold Suction BSP Tapered 1 518 158 112 Manifold Suction 1 518 158 112E Manifold Suction BSP Tapered 1 25 518 159 110 Manifold Discharge 1 518 159 110E Manifold Discharge BSP Tap...

Страница 18: ...330 Machine Screw 4 ITEM PART NUMBER DESCRIPTION QTY 1 031 191 003 Valve Assembly 1 same as above 031 191 003 except items 1 E and 1 I 1 E 171 076 115 Hex Flange Capscrew 1 4 20 x 75 8 1 I 706 027 115 Machine Screw 4 MAIN AIR VALVE ASSEMBLY PARTS LIST ITEM PART NUMBER DESCRIPTION QTY 1 031 186 000 Valve Assembly 1 Same as above 031 191 000 minus items 1 G 1 H and 1 I ITEM PART NUMBER DESCRIPTION Q...

Страница 19: ...e the sleeve if needed and replace with a new sleeve and spool set item 1 A Step 3 Reassembly of the air valve Install one bumper item 1 C and one end cap item 1 D with two o rings items 1 F and fasten with four hex capscrews items 1 E to the valve body item 1 B Align hole in end cap with roll pin on valve body Remove the new sleeve an spool set item 1 A from the plastic bag Carefully remove the s...

Страница 20: ...er 2 1 E 165 123 147 End Cap 2 1 F 560 029 360 O Ring 2 1 G 675 062 115 End Cap Retainer 2 1 H 210 008 330 Safety Clip 1 1 I 530 031 550 Muffler 1 1 J 165 109 559 Muffler Cap 1 1 K 710 011 115 Self Tapping Screw 4 For Pumps with Virgin PTFE coated hardware 1 031 167 002 Air Valve Assembly 1 1 G 675 062 308 End Cap Retainer 2 1 J 710 011 308 Self Tapping Screw 4 Includes all other items used on 031...

Страница 21: ...spools cannot be interchanged STEP 3 Reassembly of the air distribution valve Install one end cap with o rings items 1 E 1 C and 1 F into one end of the air valve body item 1 A Insert one end cap retainer item 1 G into the two smaller holes align with groove in the end cap and push until the closed end of the retainer is below the flat surface of the valve body Remove the new sleeve and spool set ...

Страница 22: ... 40 Conduit Connector is not required For Explosion Proof Solenoid Coils used in the European Union 39 219 011 001 Solenoid Coil 12 VDC 3 3W 0 531A 0 014A 1 219 011 002 Solenoid Coil 24 VDC 3 3W 0 531A 0 014A 1 219 011 003 Solenoid Coil 110 120 VAC 3 4W 0 212A 0 015A 1 219 011 004 Solenoid Coil 220 240 VAC 3 4W 0 212A 0 015A 1 Note Item 40 Conduit Connector is not required Special Conditions For S...

Страница 23: ...the pump s air distribution valve an electric solenoid is utilized As the solenoid is powered one of the pump s air chambers is pressurized while the other chamber is exhausted When electric power is turned off the solenoid shifts and the pressurized chamber is exhausted while the other chamber is pressurized By alternately applying and removing power to the solenoid the pump cycles much like a st...

Страница 24: ...phragm Service Drawing with Overlay 34 6 31 20 15 30 14 11 27 11 34 6 31 34 6 31 16 17 30 14 11 27 11 15 14 11 27 37 37 37 11 11 37 37 37 14 37 37 11 15 14 30 16 11 15 11 14 30 11 15 11 20 37 Use With TPE Diaphragms Only 286 116 000 only Diaphragm Service for One Piece Bonded ...

Страница 25: ... holes in the diaphragm with the bolt pattern in the intermediate item 4 Fasten the outer chamber item 14 to the pump using the capscrews item 10 washers On the opposite side of the pump pull the diaphragm rod out as far as possible Make sure the bumper item 6 is installed over the diaphragm rod Thread the stud of the remaining diaphragm assembly clockwise into the tapped hole at the end of the di...

Страница 26: ...leeve if necessary STEP 3 Re assembly of the pilot valve Generously lubricate outside diameter of the sleeve and o rings Then carefully insert sleeve into valve body Take CAUTION when inserting sleeve not to shear any o rings Install retaining ring to sleeve Generously lubricate outside diameter of spool and o rings Then carefully insert spool into sleeve Take CAUTION when inserting spool not to s...

Страница 27: ...ep 2 Servicing the actuator plungers S e e P U M P A S S E M B LY DRAWING The actuator plungers items 32 can be reached through the stem cavity of the pilot valve in the intermediate bracket item 4 To service bushings o rings and retaining rings see Intermediate Drawing Remove the plungers items 32 from the bushings item 7 in each end of the intermediate cavity Inspect for wear or damage Replace p...

Страница 28: ...d the check valve components can be seen Inspect the check balls items 2 for wear abrasion or cuts on the spherical surface The check valve seats item 36 should be inspected for cuts abrasive wear or embedded material on the surfaces of both the external and internal chambers The spherical surface of the check balls must seat flush to the surface of the check valve seats for the pump to operate to...

Страница 29: ...ce OPTION 1 530 024 000 Sound Dampening Muffler screws directly into the Air Valve body This muffler is equipped with a porous plastic element OPTION 2 530 023 000 Mesh Muffler screws directly into the Air Valve Body This muffler is equipped with a metal element OPTION 6 530 035 000 Metal Muffler screws directly into the Air Body Option 1 and 2 Option 6 Option 0 Note ATEX compliant ...

Страница 30: ...s05mdl1sm REV0708 Model S05 Metallic Page 28 Dual Port Option Drawing Aluminum Model Only ...

Страница 31: ...g SINGLE PORTING OFTHE SUCTION AND DUAL PORTING OF THE PUMP DISCHARGE To convert the pump from the standard single suction and single discharge porting configuration to a dual discharge porting arrangement remove the only the discharge manifolds and manifold seals Position the discharge elbows in the desired direction at 90 increments See arrows and optional positioning in the Dual Porting Drawing...

Страница 32: ...harge position only 1 518 157 157E Manifold NPT discharge position only 1 27 545 004 115 Nut Hex 5 16 18 28 545 004 330 Nut Hex 5 16 18 28 29 560 083 360 O ring Alum Manifold 2 560 083 363 O ring Alum Manifold 2 560 083 364 O ring Alum Manifold 2 560 083 365 O ring Alum Manifold 2 720 064 600 Seal Alum Manifold 2 37 900 004 115 Lock Washer 40 900 004 330 Lock Washer 40 Quantities change from Compo...

Страница 33: ...ion condition pipe the exhaust higher than the product source to prevent siphoning spills See illustration 3 at right CONVERTING THE PUMP FOR PIPING THE EXHAUST AIR The following steps are necessary to convert the pump to pipe the exhaust air away from the pump Use a Phillips screwdriver to remove the four self tapping screws item 1 H Remove the muffler cap and muffler items 1 G and 1 F The 3 8 NP...

Страница 34: ...troke Counter Batch Controller or user control devices such as a PLC The Pulse Output Kits mount directly onto the Muffler Cap on the Air Distribution Valve Assembly or onto the air valve and senses each stroke of the main spool Consult the factory for further information and availability Pulse Output Kit Drawing Pulse Output Kits 475 244 001 10 30 VDC 475 244 002 110 220 VAC 475 244 003 10 30VDC ...

Страница 35: ...on and the type of equipment required Grounding The Pump Take action to prevent static sparking Fire or explosion can result especially when handling flammable liquids The pump piping valves containers or other miscellaneous equipment must be grounded WARNING One eyelet is fastened to the pump hardware One eyelet is installed to a true earth ground Requires a 5 16 or 8mm maximum diameter bolt To b...

Страница 36: ...ansfield Ohio certifies that Air Operated Double Diaphragm Pumps Series HDB HDF M Non Metallic S Non Metallic M Metallic S Metallic Containment Duty Gas UL High Pressure W Submersible and Tranquilizers comply with the European Community Directive 98 37 EC Safety of Machinery This product has used EN 809 Pumps and Pump Units for Liquids Common Safety Requirements harmonized standard to verify confo...

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