manualshive.com logo in svg

Sandpiper HDF2, Сервисное и эксплуатационное руководство, оригинальные инструкции

Поделиться
Скачать
Sandpiper HDF2 Скачать руководство пользователя страница 10

hdf2dl6sm-rev0316 

Model HDF2  Page 8 

RECOMMENDED WARREN RUPP ACCESSORIES

TO MAXIMIZE PUMP PERFORMANCE:

• Tranquilizer

®

 Surge Suppressor: For nearly pulse-free flow.

•  Warren Rupp Filter/Regulator: For modular installation and service

 convenience.
•  Warren Rupp Speed Control: For manual or programmable process

  control. Manual adjustment or 4-20mA reception.

For more detailed information on these accessories,

contact your local Warren Rupp Factory-Authorized Distributor,

or Warren Rupp corporate headquarters.

PROBLEM 

 

Pump cycles but will not pump. (Note: higher suction lifts require faster cycling speed for priming.) 

POSSIBLE CAUSES: 

A.  Air leak in suction line. 

B.  Excessive suction lift. 

C.  Flap valve not seating properly. 

D.  Leakage at joint of suction manifold or elbow flange. 

E.  Suction line or strainer plugged. 

F.  Diaphragm ruptured. 

PROBLEM

 

  Pump will not cycle. (Note: Always disconnect air supply to relieve air pressure before disassembling any portion of pump.)

POSSIBLE CAUSES: 

A.  Discharge hose or line plugged, or discharge head requirement greater than air supply pressure.  

    (Disconnect discharge line to check.) 

B.  Spool in air distribution valve not shifting. (Remove end cap and check spool — must slide freely.) 

C.  Diaphragm ruptured. (Air will escape out discharge line in this case.) 

D.  Blockage in diaphragm chamber preventing movement. (Shut off air supply and reopen after pressure is relieved.) 

PROBLEM

 

  Uneven discharge flow. (Indicates one chamber not operating properly.) 

POSSIBLE CAUSES: 

A.  Flap valve not sealing properly in one chamber. 

B.  Diaphragm failure in one chamber. 

C.  Air leak at suction manifold joint or elbow flange one side.

For additional information, see the Warren Rupp Troubleshooting Guide.

TROUBLESHOOTING - 

For additional information, see the Warren Rupp Troubleshooting Guide.

PILOT VALVE

  The pilot valve assembly is accessed by removing the main air distribution valve body from the pump and lifting the pilot 

valve body out of the intermediate housing.

  Most problems with the pilot valve can be corrected by replacing the o-rings. Always grease the spool prior to inserting it 

into the sleeve. If the sleeve is removed from the body, reinsertion must be at the chamfered side. Grease the o-rings to slide 

the sleeve into the valve body. Securely insert the retaining ring around the sleeve. When reinserting the pilot valve, push both 

plungers (located inside the intermediate bracket) out of the path of the pilot valve spool ends to avoid damage.

PILOT VALVE ACTUATOR

  Bushings for the pilot valve actuators are threaded into the intermediate bracket from the outside. The plunger may be re-

moved for inspection or replacement. First remove the air distribution valve body and the pilot valve body from the pump. The 

plungers can be located by looking into the intermediate. It may be necessary to use a fine piece of wire to pull them out. The 

bushing can be turned out through the  

inner chamber by removing the outer chamber assembly. Replace the bushings if pins

have bent.

WARRANTY:

  This unit is guaranteed for a period of five years against defective material and workmanship.

Содержание HDF2

Страница 1: ...Pilot Valve 8 Pilot Valve Actuator 8 Service Instructions Troubleshooting 8 Warranty Recommended Accessories 8 Grounding The Pump 9 Material Codes 10 Composite Repair Parts List 11 12 Composite Repair Drawing 13 CE Declaration of Conformity Machinery 14 CE Declaration fo Conformity ATEX 15 Explanation of ATEX Certification 15 II 2GD T5 See pages 17 for ATEX ratings SERVICE OPERATING MANUAL Origina...

Страница 2: ...e pump i e dry running For further guidance on ATEX applications please consult the factory When the pump is used for materials that tend to settle out or solidify the pump should be flushed after each use to prevent damage In freezing temperatures the pump should be completely drained between uses Before pump operation inspect all fasteners for loosening caused by gasket creep Retighten loose fas...

Страница 3: ...I 80 PSI 100 PSI 10 0 20 30 40 50 60 70 80 90 100 20 0 40 60 80 100 120 140 160 10 17 20 34 30 51 40 68 50 85 60 101 9 70 118 9 80 135 9 90 152 9 100 169 9 150 254 9 0 200 300 400 500 600 BAR 100 0 1 2 3 4 5 6 7 PSI 125 212 4 20 PSI Air Inlet Pressure Liters per minute U S Gallons per minute CAPACITY AIR CONSUMPTION SCFM M3 hr HEAD MODEL HDF2 Performance Curve Performance based on the following el...

Страница 4: ...416SS 316SS I PS S S I 133 DA6II CI CI CI PS PS CI 416SS 316SS PS N U N 168 DB6II CI CI CI PS PS CI 416SS 316SS PS B B B 168 DV6II CI CI CI PS PS CI 416SS 316SS PS V V V 168 DN6II CI CI CI PS PS CI 416SS 316SS PS N N N 168 DI6II CI CI CI PS PS CI 416SS 316SS PS I I I 168 DP6II CI CI CI PS PS CI 416SS 316SS I PS S S I 168 DA6S SS SS AL380DC SS PS 356 T6AL 416SS 316SS PS N U N 133 DB6S SS SS AL380DC...

Страница 5: ... poor resistance to most solvents and oils Santoprene Injection molded thermoplastic elastomer with no fabric layer Long mechanical flex life Excel lent abrasion resistance 9 81 249 19 87 505 20 30 516 21 65 550 4 44 113 8 88 226 8X 50 13 5 13 130 10 25 260 5 50 140 11 00 279 7 00 178 14 00 356 2 62 67 13 55 344 17 68 449 2 62 67 2 56 65 OPTIONAL VERTICAL SUCTION PORT 3 4 NPT AIR INLET 3 4 NPT EXH...

Страница 6: ...hifted at each end of the diaphragm stroke by the diaphragm plate coming in contact with the end of the pilot spool This pushes it into position for shifting of the air distribution valve The chambers are manifolded together with a suction and discharge flap type valve for each chamber maintaining flow in one direction through the pump INSTALLATION START UP Locate the pump as close to the product ...

Страница 7: ...STALLATION GUIDE Bottom Discharge Flap Valve Unit The air exhaust should be piped to an area for safe disposition of the product being pumped in the event of a diaphragm failure CAUTION Available from Distributor Available from Warren Rupp ...

Страница 8: ...oving four hex head capscrews each end on the end caps of the valve body assembly With the end caps removed slide the spool back and forth in the sleeve The spool is closely sized to the sleeve and must move freely to allow for proper pump opera tion An accumulation of oil dirt or other contaminants from the pump s air supply or from a failed diaphragm may prevent the spool from moving freely This...

Страница 9: ...ngs rod seals and pilot valve actuator bushings are now accessible for service if required Hold the shaft in a clamping device making sure to protect surface of shaft so as not to scratch or mar it in any way The diaphragm assembly will turn loose To disassemble the components turn a 1 4 20 capscrew by hand into the tapped hole in the inner plate This keeps the plate from turning while the socket ...

Страница 10: ...erating properly POSSIBLE CAUSES A Flap valve not sealing properly in one chamber B Diaphragm failure in one chamber C Air leak at suction manifold joint or elbow flange one side For additional information see the Warren Rupp Troubleshooting Guide TROUBLESHOOTING For additional information see the Warren Rupp Troubleshooting Guide PILOT VALVE The pilot valve assembly is accessed by removing the ma...

Страница 11: ... recognized code having juristiction over specific installations This 8 foot long 244 centimeters Ground Strap part number 920 025 000 can be ordered as a service item To reduce the risk of static electrical sparking this pump must be grounded Check the local electrical code for detailed grounding instruction and the type of equipment required Grounding The Pump WARNING Take action to prevent stat...

Страница 12: ...ded GREEN 366 Food Grade Nitrile Color WHITE 368 Food Grade EPDM Color GRAY 370 Butyl Rubber Color Coded BROWN 371 Philthane Tuftane 374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Density Polypropylene 379 Conductive Nitrile Color Coded RED SILVER 384 Conductive Neoprene Color Coded GREEN SILVER 405 Cellulose Fibre 408 Cork and Neoprene 425 Compressed Fibre 426 Blue Gard 440 Vegetable F...

Страница 13: ...16 14 X 1 8 14 170 026 330 CAPSCREW HEX HEAD 3 8 16 X 3 1 2 2 15 170 032 330 CAPSCREW HEX HEAD 1 4 20 X 3 4 8 16 170 035 330 CAPSCREW HEX HD 7 16 14 X 1 1 2 ALUMINUM ONLY 8 17 170 045 330 CAPSCREW HEX HEAD 5 16 18 X 1 1 4 4 18 170 052 330 CAPSCREW HEX HEAD 3 8 16 X 2 1 2 2 19 170 061 330 CAPSCREW HEX HEAD 3 8 16 X 2 16 20 171 002 110 CAPSCREW SOCKET HEAD 2 171 002 330 CAPSCREW SOCKET HEAD 2 21 196...

Страница 14: ... 570 001 365 PAD HINGE FLAP VALVE 4 570 001 366 PAD HINGE FLAP VALVE 4 38 570 009 360 PAD WEAR 2 570 009 363 PAD WEAR 2 570 009 364 PAD WEAR 2 570 009 365 PAD WEAR 2 39 612 047 330 PLATE INNER DIAPHRAGM 2 40 612 008 330 PLATE OUTER DIAPHRAGM 2 612 096 110 PLATE OUTER DIAPHRAGM SS UNITS ONLY 2 41 618 003 330 PLUG PIPE 1 4 4 41 618 003 110 PLUG PIPE 1 4 STAINLESS STEEL ONLY 2 42 620 011 114 PLUNGER ...

Страница 15: ...0 14 24 50 18 49 53 33 43 37 26 47 30 23 38 39 6 15 11 27 9 35 1 17 3 4 F 4 C 4 B 4 E 4 D 29 4 A 28 31 51 13 34 42 10 2 46 36 45 52 21 51 16 41 19 50 49 12 5 20 40 2010 Warren Rupp Inc All rights reserved SANDPIPER is a registered tradename of Warren Rupp Inc Printed in U S A ...

Страница 16: ...unity Directive 2006 42 EC on Machinery according to Annex VIII This product has used Harmonized Standard EN809 1998 A1 2009 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance 5 YEAR Limited Product Warranty Warren Rupp Inc Warren Rupp warrants to the original end use purchaser that no product sold by Warren Rupp that bears a Warren Rupp brand shall fail under normal...

Страница 17: ...echnical knowledge apply to the listed equipment AODD Pumps and Surge Suppressors Technical File No 203104000 1410 MER AODD Air Operated Double Diaphragm Pumps EC Type Examination Certificate No Pumps KEMA 09ATEX0071 X DEKRA Certification B V 0344 Meander 1051 6825 MJ Arnhem The Netherlands Applicable Standard EN13463 1 2001 EN13463 5 2003 EN60079 25 2004 Harmonised Standard EN13463 1 2009 EN13463...

Отзывы:

Нет отзывов

Бренды по названию

Популярные бренды

Загрузить еще бренды