Sandpiper HDB2 Type 3 Скачать руководство пользователя страница 13

hdb2smdl3sm-rev0217 

Model HDB2  Page 11 

000 

Assembly, sub-assembly; 

 

and some purchased items

010 

Cast Iron

012 

Powered Metal

015 

Ductile Iron

020 

Ferritic Malleable Iron

025 

Music Wire

080 

Carbon Steel, AISI B-1112

100 

Alloy 20

110 

Alloy Type 316 Stainless Steel

111 

Alloy Type 316 Stainless Steel 

 

(Electro Polished)

112 

Alloy C

113 

Alloy Type 316 Stainless Steel 

 

(Hand Polished)

114 

303 Stainless Steel

115 

302/304 Stainless Steel

117 

440-C Stainless Steel (Martensitic)

120 

416 Stainless Steel 

 

(Wrought Martensitic)

123 

410 Stainless Steel 

 

(Wrought Martensitic)

148 

Hardcoat Anodized Aluminum

149 

2024-T4 Aluminum

150 

6061-T6 Aluminum

151 

6063-T6 Aluminum

152 

2024-T4 Aluminum (2023-T351)

154 

Almag 35 Aluminum

155 

356-T6 Aluminum

156 

356-T6 Aluminum

157 

Die Cast Aluminum Alloy #380

158 

Aluminum Alloy SR-319

159 

Anodized Aluminum

162 

Brass, Yellow, Screw Machine Stock

165 

Cast Bronze, 85-5-5-5

166 

Bronze, SAE 660

170 

Bronze, Bearing Type, Oil Impregnated

175 

Die Cast Zinc

180 

Copper Alloy

305 

Carbon Steel, Black Epoxy Coated

306 

Carbon Steel, Black PTFE Coated

307 

Aluminum, Black Epoxy Coated

308 

Stainless Steel, Black PTFE Coated

309 

Aluminum, Black PTFE Coated

310 

PVDF Coated

313 

Aluminum, White Epoxy Coated

330 

Zinc Plated Steel

331 

Chrome Plated Steel

332 

Aluminum, Electroless Nickel Plated

333 

Carbon Steel, Electroless 

 

Nickel Plated

335 

Galvanized Steel

336 

Zinc Plated Yellow Brass

337 

Silver Plated Steel

340 

Nickel Plated

342 

Filled Nylon

351 

Food Grade Santoprene; Color: NATURAL

MATERIAL CODES

 

THE LAST 3 DIGITS OF PART NUMBER

353 

Geolast; Color: BLACK

354 

Injection Molded #203-40 

 

Santoprene- Duro 40D +/-5; Color: RED

355 

Thermal Plastic

356 

Hytrel; Color: BLUE

357 

Injection Molded Polyurethane; 

 

Color: GREEN

358 

Urethane Rubber; Color: NATURAL

 

(Some Applications)  

(Compression Mold)

359 

Urethane Rubber; Color: NATURAL

360 

Nitrile Rubber; Color Coded: RED

361 

Nitrile

363 

FKM (Fluorocarbon). 

 

Color Coded: YELLOW

364 

E.P.D.M. Rubber. Color Coded: BLUE

365 

Neoprene Rubber;

 

Color Coded: GREEN

366 

Food Grade Nitrile; Color: WHITE

368 

Food Grade EPDM; Color: GRAY

370 

Butyl Rubber 

 

Color Coded: BROWN

371 

Philthane (Tuftane)

374 

Carboxylated Nitrile

375 

Fluorinated Nitrile

378 

High Density Polypropylene

379 

Conductive Nitrile; 

 

Color Coded: RED & SILVER

384 

Conductive Neoprene; 

 

Color Coded: GREEN & SILVER

405 

Cellulose Fibre

408 

Cork and Neoprene

425 

Compressed Fibre

426 

Blue Gard

440 

Vegetable Fibre

465 

Fibre

500 

Delrin 500

501 

Delrin 570

502 

Conductive Acetal, ESD-800;

 

Color: BLACK

503 

Conductive Acetal, Glass-Filled

 

Color: BLACK; Color Coded: YELLOW

505 

Acrylic Resin Plastic

506 

Delrin 150

520 

Injection Molded PVDF; Color: NATURAL

521 

Injection Molded Conductive PVDF; 

 

Color: BLACK; Color Coded: LIGHT 
GREEN

540 

Nylon

541 

Nylon

542 

Nylon

544 

Nylon Injection Molded

550 

Polyethylene

551 

Glass Filled Polypropylene; Color: BLACK

552 

Unfilled Polypropylene; Color: NATURAL

555 

Polyvinyl Chloride

556 

Black Vinyl

557 

Conductive Polypropylene; 

 

Color: BLACK; Color Coded: SILVER

558 

Conductive HDPE; Color: BLACK

 

Color Coded: SILVER

559 

Conductive Polypropylene; Color: BLACK

 

Color Coded: SILVER

570 

Rulon II

580 

Ryton

590 

Valox

591 

Nylatron G-S

592 

Nylatron NSB

600 

PTFE (virgin material) 

 

Tetrafluorocarbon (TFE)

601 

PTFE (Bronze and moly filled)

602 

Filled PTFE 

603 

Blue Gylon

604 

PTFE 

606 

PTFE 

607 

Envelon

608 

Conductive PTFE; Color: BLACK

610 

PTFE Encapsulated Silicon

611 

PTFE Encapsulated FKM

632 

Neoprene/Hytrel

633 

FKM/PTFE 

634 

EPDM/PTFE 

635 

Neoprene/PTFE 

637 

PTFE , FKM/PTFE 

638 

PTFE , Hytrel/PTFE 

639 

Nitrile/TFE

643 

Santoprene

®

/EPDM

644 

Santoprene

®

/PTFE 

656 

Santoprene Diaphragm and 

 

Check Balls/EPDM Seats

661 

EPDM/Santoprene

666 

FDA Nitrile Diaphragm, 

 

PTFE Overlay, Balls, and Seals

668 

PTFE, FDA Santoprene/PTFE

Delrin is a registered 

 

tradename of E.I. DuPont.
Gylon is a registered tradename 

 

of Garlock, Inc.
Nylatron is a registered tradename 

 

of Polymer Corp.

Santoprene is a registered tradename  

of Exxon Mobil Corp.
Rulon II is a registered tradename 

 

of Dixion Industries Corp.
Ryton is a registered tradename 

 

of Phillips Chemical Co.
Valox is a registered tradename 

 

of General Electric Co.
PortaPump, Tranquilizer and SludgeMaster are 
registered tradenames of Warren Rupp, Inc.

Содержание HDB2 Type 3

Страница 1: ...e Servicing 6 Diaphragm Servicing 6 Air Valve Lubrication 7 ESADS Plus Externally Serviceable Air Distribution System 7 Pilot Valve 8 Pilot Valve Actuator 8 Service Instructions Troubleshooting 9 Warranty 9 Recommended Accessories Available Service Kits 9 Temperature Limitations 10 Recycling 10 Material Codes 11 Composite Repair Parts List 12 14 Composite Repair Drawing 15 CE Declaration of Confor...

Страница 2: ...to settle out or solidify the pump should be flushed after each use to prevent damage In freezing temperatures the pump should be completely drained between uses Before pump operation inspect all fasteners for loosening caused by gasket creep Retighten loose fasteners to prevent leakage Follow recommended torques stated in this manual CAUTION WARNING Nonmetallic pumps and plastic components are no...

Страница 3: ...ronmental Management System ISO14001 Certified 100 10 17 20 34 30 51 40 68 50 85 60 101 9 70 118 9 80 135 9 90 80 70 60 50 40 30 20 10 0 0 20 40 60 80 100 120 140 40 PSI 60 PSI 80 PSI 100 PSI 0 200 300 400 500 BAR 100 0 1 2 3 4 5 6 7 PSI 90 152 9 95 161 4 100 169 9 20 PSI Air Inlet Pressure Liters per minute U S Gallons per minute CAPACITY AIR CONSUMPTION SCFM M3 hr HEAD MODEL HDB2 Performance Cur...

Страница 4: ...etted Aluminum Air SI Stainless Steel Wetted Cast Iron Air SS Stainless Steel Wetted Aluminum Air HC Alloy C Wetted Aluminum Air HI Alloy C Wetted Cast Iron Air Options P1 Intrinsically Safe ATEX Compliant Pulse Output Pump Series HD Heavy Duty Pump Design B Soilid Ball Pump Size 2 2 Discharge Porting Position D Bottom S Side ET Dual Top ES Dual Side Your Serial fill in from pump nameplate _______...

Страница 5: ...ENSIONS WITH SUCTION AND DISCHARGE PORTS ROTADED 180 TO A VERTICAL POSITION AIR INLET 3 4 NPT F AIR INLET 3 4 NPT F AIR EXHAUST 3 4 NPT F AIR EXHAUST 3 4 NPT F Dimensions are 1 8 Figures in parenthesis millimeters Indicates dimensions with suction and discharge ports rotated 180 to a vertical position Indicates dimensions with suction and discharge ports rotated 180 to a vertical position TOP DISC...

Страница 6: ...chamber and the other diaphragm chamber exhausts air When the spool shifts to the opposite end of the valve body the porting of chambers is reversed The air distribution valve spool is moved by an internal pilot valve which alternately pressurizes one side of the air distribution valve spool while exhausting the other side The pilot valve is shifted at each end of the diaphragm stroke by the diaph...

Страница 7: ...pressor Filter Regulator Available from Warren Rupp 1 INSTALLATION GUIDE Top Discharge Ball or Flap Valve Unit Surge Suppressor 2 CAUTION The air exhaust should be piped to an area for safe disposition of the product being pumped in the event of a diaphragm failure ...

Страница 8: ...riming and most efficient pumping performance it is important to maintain check valves and valve seats in good condition for proper sealing Need for inspection or service of ball valves is usually indicated by poor priming unstable cycling reduced performance or pump cycles but will not pump Inspection and service of check valves requires the removal of five hex nuts and one capscrew for each set ...

Страница 9: ...upply is required The pump air system will operate with properly lubricated compressed air supplies Proper lubrication of the compressed air supply would entail the use of an air line lubricator available from Warren Rupp set to deliver one drop of 10 wt non detergent oil for every 20 SCFM of air the pump consumedatitspointofoperation Consultthepump spublishedPerformanceCurveto determine this It i...

Страница 10: ...o clean the surfaces of the valve body where the end caps mount Material may remain from the old gasket Old material not cleaned from this area may cause air leakage after reassembly Take care that the bumper stays in place allowing the sleeve to press in all the way Re install the spool the opposite end cap gasket and bumper on the valve body After inspecting and cleaning the gasket surfaces on t...

Страница 11: ...ene Backup Diaphragm TROUBLESHOOTING PROBLEM Pump cycles but will not pump Note higher suction lifts require faster cycling speed for priming POSSIBLE CAUSES A Air leak in suction line B Excessive suction lift C Check valve not closing D Leakage at joint of suction manifold or elbow flange E Suction line plugged F Diaphragm ruptured PROBLEM Pump will not cycle Note Always disconnect air supply to ...

Страница 12: ...o react chemically with PTFE molten alkali metals turbulent liquid or gaseous fluorine and a few fluoro chemicals such as chlorine trifluoride or oxygen difluoride which readily liberate free fluorine at elevated temperatures FKM Fluorocarbon shows good resistance to a wide range of oils and solvents especially all aliphatic aromatic and halogenated hydrocarbons acids animal and vegetable oils Hot...

Страница 13: ...oded GREEN 366 Food Grade Nitrile Color WHITE 368 Food Grade EPDM Color GRAY 370 Butyl Rubber Color Coded BROWN 371 Philthane Tuftane 374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Density Polypropylene 379 Conductive Nitrile Color Coded RED SILVER 384 Conductive Neoprene Color Coded GREEN SILVER 405 Cellulose Fibre 408 Cork and Neoprene 425 Compressed Fibre 426 Blue Gard 440 Vegetable ...

Страница 14: ...dy Valve 1 095 043 156 Body Valve 1 12 132 014 358 Bumper Valve Spool 2 13 165 011 010 Cap End 2 165 011 157 Cap End 2 14 360 010 425 Gasket End Cap 2 15 560 020 360 O Ring 6 16 170 032 330 Capscrew Hex Head 8 17 170 045 330 Capscrew Hex Head 4 18 360 048 425 Gasket Valve Body 1 19 132 002 360 Bumper Diaphragm 2 20 560 022 360 O Ring 2 21 685 007 120 Rod Diaphragm 1 22 612 047 330 Plate Diaphragm ...

Страница 15: ...6 035 156 Chamber Diaphragm Outer 2 44 612 039 010 Plate Assembly Diaphragm 2 612 097 110 Plate Assembly Diaphragm 2 612 097 112 Plate Assembly Diaphragm 2 612 039 157 Plate Assembly Diaphragm 2 45 312 033 010 Elbow Manifold 2 312 033 110 Elbow Manifold 2 312 033 112 Elbow Manifold 2 312 033 156 Elbow Manifold 2 46 334 025 010 Flange Threaded 2 334 025 110 Flange Threaded 2 334 025 112 Flange Thre...

Страница 16: ...lug Pipe 4 618 003 330 Plug Pipe Cast Iron and Aluminum wetted end 4 53 675 013 360 Ring Sealing 2 675 013 365 Ring Sealing 2 675 013 363 Ring Sealing 2 675 013 364 Ring Sealing 2 675 013 600 Ring Sealing 2 54 050 017 360W Ball Check Valve 4 050 017 364W Ball Check Valve 4 050 017 354 Ball Check Valve 4 050 017 365W Ball Check Valve 4 050 018 600 Ball Check Valve 4 55 115 057 080 Bracket Foot Mtg ...

Страница 17: ... reserved SANDPIPER is a registered tradename of Warren Rupp Inc Printed in U S A Ribs on Virgin PTFE Diaphragm are to be toward the pumping material For Types DGN TGN A These Items Available in Kit Form Only Order Angle Valve Kit P N 475 102 000 Composite Repair Drawing ...

Страница 18: ...998 A1 2009 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance 5 YEAR Limited Product Warranty Warren Rupp Inc Warren Rupp warrants to the original end use purchaser that no product sold by Warren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warr...

Страница 19: ... knowledge apply to the listed equipment AODD Pumps and Surge Suppressors Technical File No 203104000 1410 MER AODD Air Operated Double Diaphragm Pumps EC Type Examination Certificate No Pumps KEMA 09ATEX0071 X DEKRA Certification B V 0344 Meander 1051 6825 MJ Arnhem The Netherlands Applicable Standard EN13463 1 2001 EN13463 5 2003 EN60079 25 2004 Harmonised Standard EN13463 1 2009 EN13463 5 2011 ...

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