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2. Wrinkled crown.

M2000 Head Trouble Shooting

HERE'S HOW A PERFECT STITCH LOOKS

Should stitches appear in any form other than illustrated, one or more

kinds of mechanical trouble may have caused the malformation. The

possible causes and remedies are given for each kind of mechanical trouble

and are listed under each section. The remedies are indexed to the

Adjustments Section which gives more detailed information about your

stitcher, the mechanical trouble that may occur and suggested remedies.

Unless you recognize the correct cause, check each possible cause given.

TROUBLE

POSSIBLE CAUSE

REMEDY

A. Defective Stitches

See "To Equalize Both Legs of

Stitch" Page 13

"K" Page 24

Page 40

"P" Page 27

"I" Page 23

"R" Page 28

"K" Page 24

1. One or both legs buckled.

NOTE: Since buckled legs are

often concealed in the work and

may appear the same as a short

leg, always remove two or more

stitches to see which is

occurring.

1. Clincher is worn or improperly

aligned.
2. Insufficient compression.
3. Unequal leg length

1. Leg Lengths not adjusted

properly

2. Gripper is worn or dirty

3. Grip release slide is worn

4. Broken wire guide spring

(index 65H)

5. Excessive tension on wire

straightner

6. Worn Driver bar

7. Worn Tension Pawl or weak

tension pawl spring

8. Weak or broken grip spring

3. Length of one leg varies

"C,F" Page 20,22

"A,B" Page 20
See "To Equalize Both Legs of

Stitch" Page 13
"L" Page 25
"N" Page 26
"G" Page 22

4. Burred stitch leg.
5. Incorrect wire size.
6. Worn bender bar.

Содержание ISP BinderyMate 2 305

Страница 1: ...Instruction Manual Provided By http www MyBinding com http www MyBindingBlog com MBM BinderyMate 2 Wire Fed Stitcher...

Страница 2: ...L 305 305 G OWNERS MANUAL For Models With M2000 Stitching Heads Bindery Mate Serial Numbers 5161 and higher ISP Stitching Bindery Products A D i v i s i o n O f S a m u e l S t r a p p i n g S y s t e...

Страница 3: ...T 13 General 13 Recommended Spare Parts 13 Cleaning and oiling 13 Stitching Adjustments 13 To Equalize Both Legs of Stitch 14 Trouble Shooting M2000 Head 17 Trouble Shooting Drive 20 Insufficient or E...

Страница 4: ...te Manual throughly Study it carefully Best stitching performance will be assured if all the adjustments are made as instructed so that you get the following desired results 1 Good Cut Off 2 Uniform w...

Страница 5: ...ull load capacity 199 stitches per minute minimum load capacity Stitching Capacity 20 Lb Bond Paper Minimum Stitching thickness adjustment 94 Wire Draw Approx 57 000 stitches per 5 Lb coil Maximum Sti...

Страница 6: ...For use with Plug master into 2nd 3rd units for multiple stacked unit side by side multiple stitch 4 1 2 in min centers Quick adjust for 3 16 to 4 throat depth Jog Push in and turn knob on rear of hou...

Страница 7: ...place as necessary DO NOT attempt to operate the machine if a part is broken 7 Route all electrical cables away from pedestrian transportation lanes 8 See Safety Guards Cover information It points out...

Страница 8: ...e and Clincher Bracket Index B using the two shoulder screws Index C Shoulder of screws should extend through table and bottom out inside of table clincher bracket 3 Turn Trip lever Knob Index D count...

Страница 9: ...wire straightener Index E and through the lower wire straightener Index F 3 Release the rotator operating spring Index H from the rotator and swing it to the left Remove Rotator Index K 4 Thread the...

Страница 10: ...to being cut as shown in Figure 4 7 Adjust the upper wire straightener beginning at position shown Index E Figure 4 so that the wire points straight down Adjust the lower wire straightener beginning...

Страница 11: ...rotator holder STITCHING HEAD LUBRICATION FIGURES 6 7 Figure 6 CTTT2605 Scene 5 H B C A D E F G F Inject a small amount of lube into cam area of driver bar G Inject lube into cutter operating slide H...

Страница 12: ...rough slot at top of cover behind stitcher head M One drop in lower side hole of head operating link Access through round hole while viewing through slot immediately above round hole in side of cover...

Страница 13: ...h ever comes first Unplug power cord remove grey plastic cover and apply oil as follows O Two drops to pivot point of clincher operating lever P One drop between cam and clincher operating lever Q One...

Страница 14: ...the Work Trip Position table saddle for table stitching Switch off power Swing up front guard assembly Turn the trip lever knob counter clockwise and position the work trip to achieve the desired sti...

Страница 15: ...of another Work Guides A Side Guides To adjust side guides pop up the pins at the end of each guide loosen the screw knob beneath the table position guides as desired and retighten the screw knob B C...

Страница 16: ...bolt Index C General Every Bindery Mate s M2000 Head Stitcher has a friction type head which depends on smooth sliding friction and proper timing to function correctly Preventative maintenance will go...

Страница 17: ...qualize Both Legs of Stitch Page 13 K Page 24 K Page 24 Page 40 P Page 27 I Page 23 R Page 28 K Page 24 1 One or both legs buckled NOTE Since buckled legs are often concealed in the work and may appea...

Страница 18: ...rs 7 Flat piece of wire O Page 26 27 P Page 27 O Page 26 27 O page 26 27 8 Stitches come out in pieces O Page 26 27 O Page 26 27 P Page 27 N Page 26 G I Page 22 23 9 Both stitcher legs are either too...

Страница 19: ...aligned rotator 2 Worn or broken wire cutters 3 Burrs on rotator 4 Improperly adjusted lower wire straightner 5 Worn or broken wire cutter operating slide 6 Wire cutter slot in face plate worn O Page...

Страница 20: ...r damaged items Turn trip lever knob counter clockwise and move trip mecha nism from front to back a few times On Off switch does not light when switched on Replace switch Press in extended circuit br...

Страница 21: ...ressing foot switch should break contacts of switch inside Footswitch assembly Replace footswitch Faulty electrical connections Use electrical schematic page 42 43 to check wiring Faulty safety switch...

Страница 22: ...19 NOTES...

Страница 23: ...incher is to turn the legs of the stitch back after they have penetrated the work material With the Activated moving Type clincher the stitch legs must enter the clincher at the same time and with equ...

Страница 24: ...Index A securing the clincher slide brace Index B Remove brace 2 Move clincher slide away from clincher points Index C 3 Raise the clincher points and reverse or replace 4 When reassembling push the c...

Страница 25: ...ordinate movement of driver bar and bender bar If pressure is insufficient proper timing is not maintained for the action of the grip As a result wire feeds backwards Replace the plug and or spring To...

Страница 26: ...n important part in function of bender bar assembly therefore corners should be free of dirt and notches not marred The driver bar rides within the bender bar grooves as part of the bender bar assembl...

Страница 27: ...ppage Clean or replace the latch K Grip Grip Release Slide and Face Plate Figure 27 The grip spring Index A exerts pressure on the benderbar latch Index B to close the grip Index C at the start of the...

Страница 28: ...ter Index C is the cutting knife If the cutter breaks it will cover the lead in hole This prevents the wire from feeding into the rotator If the cutting surfaces become worn burrs will re sult on the...

Страница 29: ...it will fracture at the stitch corners and come out in pieces Also serious damage to the stitcher may result If the wire used is smaller than the bender bar grooves were designed for the legs of the s...

Страница 30: ...Index N 4 Adjust the rotator holder screw 5 Re assemble P Wire Straighteners Figure 30 All coils of stitching wire have a certain amount of bundle curve The purpose of a wire straightener is to remove...

Страница 31: ...rk trip will not function properly NOTE Trip lever must NOT touch the clincher assembly Index B when moved fully forward or the rear table when moved fully back or unit will not work properly If the t...

Страница 32: ...clip screws and remove clear guard assembly 6 Lift end of spring out of rotator 7 Swing spring up to disengage Lift out 8 Slip rotator operating cam off 9 P u l l rotator forward CAUTION The rotator o...

Страница 33: ...R e m o v e r o t a t o r o p e r a t i n g cam stud screw DO NOT REMOVE OR ADJUST THESE TWO SCREWS The screws are factory set to control the s u p p o r t e r lever location Caution When reassembling...

Страница 34: ...6 Remove wire spool stud 7 Remove cover screws 8 Remove cover 9 Remove circuit board by gently sqreezing here and then lift off circuit board Note If replacing circuit board unplug connector terminal...

Страница 35: ...t glide bracket in place while removing the top screw O N O F F SWITCH BRACKET TRIP LOCATING ROD FRONT GLIDE BRACKET PAPER TRIP ROD KNOB NOTE Rear table must be removed prior to trip mechanism disasse...

Страница 36: ...rear glide bracket PAPER TRIP ROD C O M P R E S S I O N SPRING TORSION SPRING REAR GLIDE BRACKET TRIP LOCATING ROD 20 Rotate trip mechanism with paper trip rod clockwise to unwrap the torsion spring T...

Страница 37: ...de Note After reassembly clincher slide must move freely up and down in clincher assembly 21 Remove roll pin 22 Lower clincher rocker lever 23 Remove roll pin 26 Slide out front clincher rod with clin...

Страница 38: ...ion 6 PARTS LIST 1 2 3 4 5 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 124 38 37 36 35 34 33 20 32 31 28 127 29 28 27 26 25 24 22 23 22 21 30 19 18 123 17 13 16 15 14 13 12 11 10 9 8 125 7 6 124 Q...

Страница 39: ...36 77 78 79 80 81 82 83 84 85 86 57 58 59 60 128 61 62 63 28 65 53 66 67 68 69 70 71 72 73 74 75 76 37 33 56 64 QF27F22...

Страница 40: ...37 110 111 112 93 113 114 115 116 118 117 119 120 121 122 88 89 90 91 92 42 93 84 94 95 42 105 106 107 108 93 109 126 75 39 96 97 98 101 55 99 100 102 103 104 QF27F23...

Страница 41: ...25 LG 1 36 63 CK 146 CLEVIS 1 36 64 CK 153 TABLE AUXILIARY 1 36 65 CK 166 BRACKET GLIDE REAR 1 36 66 CB 56 S SCREW 5 40 x 50 SOC HD CAP 2 36 MODEL 305 PARTS LIST See Pages 40 41 for M2000 HEAD Parts L...

Страница 42: ...39 NOTES...

Страница 43: ...67H 65H 69H 68H 67H 66H 64H 34H 49H 37H 31H 30H 47H 46H 50H 51H 52H 9H 10H 62H 53H 39H 36H 37H 41H 35H 44H 43H 15H 45H 42H 48H 57H 58H 54H 55H 56H 60H 63H 59H 61H 21H 22H 23H 24H 17H 16H 19H 20H 18H 2...

Страница 44: ...ATOR OPERATING CAM STUD 1 32H CA9058 ROTATOR OPERATINGCAM STUD SCREW 1 33H CA9075 WIRE GUIDE BRACKET SCREW 1 34H CA9056C FACE PLATE RETAINING CLIP 3 35H CA9056D FACE PLATE RETAINING CLIP 1 36H CK213 S...

Страница 45: ...42 Section 7 ELECTRICAL ELECTRICAL SCHEMATIC 115 V A C SK828...

Страница 46: ...43 ELECTRICAL SCHEMATIC 230 V A C SK828B...

Страница 47: ...PART NAME WIRE SIZE AND CROWN WIDTH OF YOUR STITCHER USA 3911 S Memorial Dr Racine WI 53403 1 800 345 6641 1 262 589 5421 Fax 1 262 598 5426 www ispstitching com FORM QF27D 7 9 02 ISP Stitching Binder...

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