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Samson Type 4708, Монтаж и эксплуатация

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EB 8546 EN 

 5 

General safety instructions

1  General safety instructions

For your own safety, follow these instructions concerning the mounting, start-up, and opera-

tion of the device:

 

−

The device is to be mounted, started up or operated only by trained and experienced 
personnel familiar with the product. According to these mounting and operating instruc

-

tions, trained personnel refers to individuals who are able to judge the work they are as

-

signed to and recognize possible dangers due to their specialized training, their knowl

-

edge and experience as well as their knowledge of the applicable standards.

To avoid damage to any equipment, the following also applies:

 

−

Proper shipping and storage are assumed.

Содержание Type 4708

Страница 1: ...Mounting and Operating Instructions EB 8546 EN Translation of original instructions Edition March 2016 Type 4708 12 Type 4708 53 Type 4708 64 Type 4708 Supply Pressure Regulator ...

Страница 2: ...ce Department aftersalesservice samson de The mounting and operating instructions for the devices are included in the scope of delivery The latest documentation is available on our website www samson de Product documentation You can enter the document number or type number in the Find field to look for a document Definition of signal words Hazardous situations which if not avoided will result in d...

Страница 3: ...uge 16 4 2 Additional output 17 4 3 Manual automatic switchover 19 4 3 1 Mounting on positioners 19 4 3 2 Mounting using an adapter plate 20 4 3 3 Operating the manual automatic switchover unit 21 4 4 Filter with filter receptacle 21 4 4 1 Mounting the air filter 21 4 5 Rotating supplementary filter 22 4 5 1 Mounting the rotating supplementary filter 22 5 Adjusting the set point 22 6 Maintenance 2...

Страница 4: ......

Страница 5: ...d experienced personnel familiar with the product According to these mounting and operating instruc tions trained personnel refers to individuals who are able to judge the work they are as signed to and recognize possible dangers due to their specialized training their knowl edge and experience as well as their knowledge of the applicable standards To avoid damage to any equipment the following al...

Страница 6: ...tween the seat 1 1 and plug 1 2 and leaves the output with a reduced pressure depending on the plug position The output pressure to be controlled is trans mitted to the diaphragm 2 1 over the con necting bore 1 3 and converted into a posi tioning force This force is used to move the valve plug depending on the force of the po sitioning spring 6 Turning the set point screw 7 causes the spring force...

Страница 7: ...over 3 1 Venting bore 4 Centering bushing 5 Cap 6 Set point spring 7 Set point screw 8 Lock nut 11 Filter cartridge 11 1 Screw 11 2 Cap 11 3 Shroud 11 4 Air deflector 12 Screw plug 12 1 Gasket 13 Filter receptacle 13 1 Gasket 16 Manual drainage 20 Fastening screw 21 Spring washer 11 12 1 12 3 1 7 8 5 4 6 3 2 1 2 1 3 1 2 1 1 1 Fig 2 Sectional drawings ...

Страница 8: ...sure gauge 3 with pressure gauge completely free of copper 4 with pressure gauge housing free of copper 5 Supply pressure regulator with increased air capacity u EB 8546 1 4 5 Supply pressure regulator with adapter plate for positioner Types 3730 3766 3767 5 3 Types 3725 3730 3766 3767 5 4 Type 3725 Types 4763 4765 5 5 0 Supply pressure regulator with adapter plate for pneumatic actuator Type 3277...

Страница 9: ...r depending on set point Hysteresis 0 1 bar Filter cartridge mesh size 20 µm Optionally 5 µm Compliance Pressure gauge Indicating range 0 to 1 6 bar 0 to 24 psi or 0 to 6 bar 0 to 90 psi Connection G 1 8 Ambient temperature ranges Type 4708 10 11 12 13 14 17 53 54 55 62 64 82 83 84 86 87 Standard 25 to 70 C 1 25 to 80 C Low tem perature version 40 to 80 C 50 to 70 C 1 50 to 80 C 1 Applies also to ...

Страница 10: ...ainless steel Pressure gauge Body Stainless steel Connection and measuring element Nickel plated brass or stainless steel for copper free version 1 Anodized 2 See Data Sheet u T 8546 article code for material version 3 Mounting the supply pressure regulator Î Î To prevent excessive amounts of con densed water from collecting keep the distance between the compressor and supply pressure regulator as...

Страница 11: ... of the gasket must always point in the direction of the regu lator outlet 3 Fasten the supply pressure regulator onto the connecting plate 4 Stick the adhesive label included in the accessories over the arrow of the name plate making sure that the arrow indi cates that the supply air flows in the op posite direction G 4708 112 0 6 3 0 6 3 4708 112 G Connecting plate Standard label Gasket Connecti...

Страница 12: ...gnment of the gasket for supply air input and regulator outlet Î Î The long rubber finger of the gasket must always point in the direction of the regu lator outlet reduced supply pressure 4 Fasten the supply pressure regulator onto the connecting plate Diverting gasket Front and back view Regulator outlet Supply air input depending on the position of the gasket Regulator outlet long rubber finger ...

Страница 13: ...ly pressure regulator pro ceed as described in section 3 2 1 The regulator is turned on its adapter plate instead of on the connecting plate Supply pressure regulator for positioner Type 3730 3766 3767 3787 Type 4708 53xx for Type 3271 Actuator and Type 3277 Actuator 120 240 to 700 cm with hooked up valve accessories 1 Insert the gasket 2 into the recess of the adapter plate 1 2 Place the supply p...

Страница 14: ...e gasket 1 2 projecting from the side of the connection block 1 is positioned to match the actuator symbol 1 3 for the actu ator s fail safe action actuator stem ex tends or actuator stem retracts If this is not the case proceed as follows 1 Unscrew the three Phillips screws 3 1 lift off the cover 1 1 Turn the gasket 1 2 by 180 and re insert it Continue with reassembly 2 Place the connection block...

Страница 15: ...the actuator 2 Slide the special hollow screw 6 into the connection hole of the adapter plate 3 Insert the O ring 9 Position the supply pressure regulator and fasten it to the ac tuator using the special screw 4 Seal the spare connections with stoppers 4 to prevent dirt from entering the de vice 1 9 5 6 4 1 6 5 9 4 Fig 8 Mounting on Type 3372 Actuator ...

Страница 16: ...e adapter plate to the actuator 4 1 Pressure gauge When attaching the pressure gauge make sure that a gap of 2 to 3 mm remains be tween the lock nut 20 and pressure gauge s square on tightening the lock nut For Types 4708 12xx 13xx compact ver sions additionally make sure that the blank ing plug 23 is only screwed in until it is flush with the body Otherwise the gaskets 21 22 will be damaged Each ...

Страница 17: ...erated solenoid valve Î Î The supply air must be supplied sepa rately to the pilot control The reduced supply pressure of the supply pressure regulator is additionally routed to the threaded connection at the side over the corresponding holes in the intermediate plate All versions can be ordered made of alumi num or stainless steel and with either G or NPT threads See section 8 2 1 1 1 A A A E SUP...

Страница 18: ... 10 and Fig 11 2 Insert the O rings 2 1 into the bore holes of the intermediate plate 2 3 Place the intermediate plate onto the connecting or adapter plate in such a way that their three boreholes arranged in row are located over the two 5 mm boreholes of the adapter plate and the boreholes 1 1 for the fastening screws are aligned correctly 4 Place the supply pressure regulator 4 with the divertin...

Страница 19: ...tor can be directly mounted All other supply pressure regulators can be connected to the manual automatic switcho ver unit using piping hook up 4 3 1 Mounting on positioners Fig 12 Mounting on positioners Insert gasket into recess of the manual automatic switchover unit Fasten the manual automatic switchover unit to the positioner using the two hex agonal socket screws Connect hook up to the SUPPL...

Страница 20: ...8 53 Supply Pressure Regulator with pressure gauges and filter receptacle 4 3 2 Mounting using an adapter plate Fasten adapter plate for example to a NAMUR rib using a hexagonal socket screw Fit the gasket on the manual automatic switchover unit Fasten it to the adapter plate using the two hexagonal socket screws Fig 15 Mounting using an adapter plate Connect hook up for positioner and actu ator a...

Страница 21: ... supply pressure regulator or from the air supply network to the pneumatic ac tuator To switch back to automatic mode push in the switchover pin again To do this insert the lock pin completely into the bayonet and lock it Replace plastic cap and tighten 4 4 Filter with filter receptacle The Types 4708 83 84 86 and 87 Air Filters are designed for universal use They have either G or 18 NPT threaded ...

Страница 22: ...lter cartridge from the supply pressure regulator 2 Place the supplied seal carefully onto the groove see arrow of the connection 3 Insert connecting pipe together with seal into the supply pressure regulator and tighten the plastic coupling nut Î Î Make sure that the seal does not fall out of the groove on mounting 4 Adjust the direction of the supplementary filter until it is upright 5 Secure th...

Страница 23: ...re Shut off the air line before performing work on the supply pressure regulator Drain condensed water that has collected Î Î Activate the manual drainage Î Î Replace the gasket order no 0439 0061 if necessary We recommend to check the filter as often as possible WARNING Tip ...

Страница 24: ... gasket Fig 3 and Fig 4 is installed and the two fastening screws are tightened prop erly Excessive blow off over the venting bore Î Î Check whether the diverting gasket Fig 3 and Fig 4 is installed correctly Air capacity drops and the output pressure drops Î Î Check the filter cartridge for dirt and make sure the set point is correctly ad justed Pressure drop Î Î Unscrew the filter receptacle and...

Страница 25: ... 9123 NBR free of silicone 8421 0099 PVMQ 0439 0309 NBR free of silicone 0439 0061 Pressure gauges Pressure gauge entirely made of stainless steel 0 to 6 bar Pressure gauge made of brass stainless steel 0 to 6 bar Lock nut 0089 0009 0089 0018 0250 1949 Pressure gauge seal 1099 4305 Pressure gauge entirely made of stainless steel 0 to 1 6 bar Pressure gauge made of brass stainless steel 0 to 1 6 ba...

Страница 26: ...Special screw to mount Type 4708 54xx on Type 3710 Reversing Amplifier 1400 7806 Adjustment knob for set point adjustment 1400 7408 Nut for panel mounting 1400 7725 Adapter plate for manual automatic switchover Type 4708 82 Aluminum with G thread Aluminum with NPT thread Stainless steel with G thread Stainless steel with NPT thread 1400 9605 1400 9606 1400 9607 1400 9608 Adapter plate from Type 37...

Страница 27: ...m Specifications in parentheses apply to additional compressed air connection see page 34 166 19 80 53 43 Output or Supply Supply or Output 44 60 88 112 19 51 43 53 80 44 60 Output or Supply Output or Supply Types 4708 10xx 17xx Types 4708 11xx 14xx ...

Страница 28: ...B 8546 EN Dimensions in mm 106 8 195 73 110 67 Output Supply 70 80 28 51 7 7 75 99 Supply Output Type 4708 54xx mounted onto Type 3725 Positioner Type 4708 53xx mounted onto Types 376x and 373x Positioners ...

Страница 29: ...6 EN 29 Dimensions in mm 112 195 73 3 67 106 29 Output Supply 123 26 52 75 99 Supply Output Type 4708 54xx mounted onto Types 376x and 373x Positioners Type 4708 55xx mounted onto Type 4763 or 4765 Positioner ...

Страница 30: ...n mm Type 4708 64xx for Type 3277 Pneumatic Actuator and Type 376x or 373x Positioner Type 4708 64xx for Type 3277 Pneumatic Actuator and Type 3725 Positioner 178 123 97 126 104 116 38 40 74 154 126 104 100 127 116 116 38 74 40 ...

Страница 31: ...EB 8546 EN 31 Dimensions in mm 95 100 51 138 133 142 Ø41 44 12 102 Output Supply 59 99 42 Type 4708 55xx mounted onto Type 3725 Positioner Types 4708 12xx 13xx Supply Pressure Regulators ...

Страница 32: ...32 EB 8546 EN Dimensions in mm Types 4708 83xx 84xx 86xx 87xx Air Filter Rotatable filter receptacle 44 15 42 115 59 45 50 146 78 Ø38 3 55 18 ...

Страница 33: ...EB 8546 EN 33 Dimensions in mm 113 60 115 121 145 104 12 Type 4708 62xx Supply Pressure Regulator for Type 3372 Pneumatic Actuator ...

Страница 34: ...34 EB 8546 EN Dimensions in mm Intermediate plate for additional compressed air shown here Type 4708 55xx 24 99 ...

Страница 35: ...EB 8546 EN 35 Dimensions in mm Type 4708 82 Manual automatic Switchover with adapter plate 70 Supply Output 56 56 46 24 82 28 50 13 10 ...

Страница 36: ...SAMSON AG MESS UND REGELTECHNIK Weismüllerstraße 3 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 samson samson de www samson de EB 8546 EN 2017 05 03 English ...

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