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DOC9091B

INSTRUCTION MANUAL FOR SAMSON LIQUID RING PUMP      
TRUCK MASTER 1700

INSTRUCTION MANUAL

LIQUID RING PUMP

•   Technical data
•   Design of a system
•   Installation and start-up

•   Service
•   Troubleshooting
•   Spare parts

TRUCK MASTER

®

 

1700

The English version of the instruction manual is the legally binding version.

Содержание TRUCK MASTER 1700

Страница 1: ...UMP TRUCK MASTER 1700 INSTRUCTION MANUAL LIQUID RING PUMP Technical data Design of a system Installation and start up Service Troubleshooting Spare parts HPR TRUCK MASTER 1700 The English version of t...

Страница 2: ...9 2 3 4 Correction factor Wet and dry gas 9 2 4 Handling and transport 10 2 5 Pump storage and draining procedure 11 3 Design of a system 12 3 1 Function and design of a liquid separator 13 3 2 Air c...

Страница 3: ...ease cartridges 21 5 3 Winterization 21 5 4 Lubrication of bearings 22 5 5 Inspection and cleaning of water supply pipe 22 5 6 Inspection and cleaning of internal channels 22 6 Troubleshooting 23 7 Sp...

Страница 4: ...LP P 3 31 10 00 0 Conforms to the directive M Ma ac ch hi in ne er ry y D Di ir re ec ct ti iv ve e 2 20 00 06 6 4 42 2 E EC C I hereby declare that the liquid ring pumps are in conformity with the f...

Страница 5: ...pump must only be used with media that is not aggressive to the pump s materials See section 7 for components and materials Inlet of foreign objects can damage the pump The pump is designed exclusive...

Страница 6: ...DOC9091B 6 Truck Master 1700 DOC1654001_1 567 928 75 240 466 268 502 446 250 350 107 M16x2 180 45 k6 G3 8 G3 8 G1 20 2 TECHNICAL DATA DOC1654001_1 2 1 Dimensions...

Страница 7: ...r pipe connection dimension Water pipe connection length 6 m Noise level 63 dB A Water volume 49 L Maximum radial load on drive shaft 11000 N Heat input for cooler calculation 1500 rpm 29 kW 1600 rpm...

Страница 8: ...800 rpm Flow Wet m h 1533 1619 1498 1461 1426 1421 1387 Flow Dry 1144 1265 1302 1293 1308 1316 1296 Consumption kW 49 Torque Nm 260 2 3 2 Pressure Pressure bar g 0 25 0 5 0 75 1 1500 rpm Flow m h 792...

Страница 9: ...2 3 4 Correction factor Wet and dry gas Suction pressure Vacuum 80 70 60 50 40 30 20 Correction factor wet gas KWet 1 34 1 28 1 15 1 13 1 09 1 08 1 07 The performance of the pump can thereby be calcu...

Страница 10: ...he bearings The pump must be inspected for damages upon delivery If the pump is damaged it must not be used and the damage must be reported to the manufacturer Ensure that the pump s identification pl...

Страница 11: ...he pump can be immediately stored in accordance with the technical specifications After operation the pump can be stored for 30 days without further action If the pump remains out of operation for a l...

Страница 12: ...2 Truck Master 1700 3 DESIGN OF A SYSTEM DOC1627390 Pos Description 1 Liquid ring pump 2 Non return valve 3 4 way valve 4 Vacuum control valve 5 Water control valve 6 Fan cooler 7 Liquid separator 8 D...

Страница 13: ...an be more than 50 m s and this must be reduced to 3 m s Below you find an illustration showing how to reduce the speed and control that no water will be in contact with the high velocity air stream T...

Страница 14: ...time of operation could mean that the truck can operate without any additional cooling In general the time it takes to heat up the water can be calculated from the formula below tsec Cp x m x t Q tse...

Страница 15: ...at the water flow through the cooler will also affect the cooling capacity DOC1627392 Typical fan cooler characteristic Practical calculation example The truck is used mostly to work with an operation...

Страница 16: ...sible to design the liquid separator so that almost 100 of the water is separated from the air However the air will be heated up and thereby it can content more water Also the relative humidity will g...

Страница 17: ...ter steam bobbles will be created in the liquid ring These bobbles cannot exist when they enter the discharge side of the pump and therefore they will collapse The impact force on the surface of the r...

Страница 18: ...the pump the pipe connections A must be tensionless while tightening the bolts 4 2 Connections to the pump Check for foreign objects in the pump and physical damage on pump Gaskets to be handeled wit...

Страница 19: ...be dismounted from C and mounted on desired location A B or D 4 4 Transmission The pump can be connected direct or through belt transmission For belt transmission it must be ensured that the permissi...

Страница 20: ...esult in damage to the pump 4 6 Direction of rotation Check the direction of rotation by briefly starting the pump The direction of rotation of the rotor must correspond to the direction arrow Below l...

Страница 21: ...quipped with an automatic lubrication feature It must be inspected and replaced as needed When the pump is commissioned for the first time the cartridges must be activated by turning the arrow in the...

Страница 22: ...7 Lubrication interval per 500 duty hours Drive end DE 25 g Non drive end NDE 7 g The pump is designed with internal water channels for lubrication of the mechanical shaft seals Remove the plug as ill...

Страница 23: ...ropped to a sufficient level or lower the temperature of the water inlet The start up power is too high Too much water in the pump prior to start up Noise at start up and possible overload of the powe...

Страница 24: ...elow ORDER CONFIRMATION NO A NO MANUFACTURING DATE SERIAL NO CE CONFORMITY MARK Location of ID plate Configuration example Type Model Rotation Rotor type Pump housing Shell Flow plates Generation of p...

Страница 25: ...SI 316 0 Pump housing Cast iron EN GJL 250 EN1561 S Shell Cast iron EN GJL 250 EN1561 S Flow plates Cast iron EN GJL 250 EN1561 S Bronze GC CU Sn10 DIN1705 B Generation of pump 1 or 2 1 Gaskets Oakens...

Страница 26: ...DOC9091B 26 Truck Master 1700 9 29 7 2 33 54 13 15 16 46 50 48 5 42 40 6 27 51 17 53 11 23 20 22 1 21 1 8 39 35 1 7 3 Spare parts...

Страница 27: ...DOC9091B 27 Truck Master 1700 37 31 43 11 14 27 28 34 4 36 54 47 18 3 41 42 5 32 25 38 12 45 19 10 24 30 26 49 44 52 DOC1654001 Included in gasket set...

Страница 28: ...2 Stainless steel 16 1654025 Rear cap 2 Stainless steel 17 1654026 Foot bracket 2 Stainless steel 18 1654027 Pipe for water supply 1 Stainless steel 19 1654050 Gasket set Truck Master 1700 1 20 165402...

Страница 29: ...2000269 Bonded seal washer 14 Steel 43 1654050 Gasket set Truck Master 1700 1 44 1654050 Gasket set Truck Master 1700 1 45 1654050 Gasket set Truck Master 1700 1 46 1654050 Gasket set Truck Master 170...

Страница 30: ...l ISO 4014 FZV 6 910300079 M12x55 Allen bolt 4 Steel DIN 912 FZB 7 910300186 Plug 3 4 3 Steel DIN 906 8 915000050 Grease nipple 1 Steel VFZ 9 922200269 Radial shaft seal 1 Rubber NBR DIN 3760A 10 9323...

Страница 31: ...1654034 Gasket for shell flow plate 0 5 mm 2 Paper Oakenstrong 1654035 Gasket for shell flow plate 0 8 mm 2 Paper Oakenstrong 1654036 Gasket for shell flow plate 1 mm 2 Paper Oakenstrong 43 922100085...

Страница 32: ...ption Qty Material 1 1629239 Mandrel radial shaft seal 50 60 1 Plastic 2 1629355 Machined bearing cap complete 1 Steel 3 1629107 Bearing mounting tool set NDE 1 Steel 4 1629108 Bearing mounting tool s...

Страница 33: ...DOC9091B 33 Truck Master 1700 Notes...

Страница 34: ...DOC9091B 34 Truck Master 1700 Notes...

Страница 35: ...DOC9091B 35 Truck Master 1700 Notes...

Страница 36: ...here the pumps are usually installed onboard fishing vessels Gamma Series is designed to handle the harshest industrial vacuum jobs At the core of Samson Pumps activity is the strong belief that our l...

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