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12

SUPER Nova 68:1 v1-v2

 REV. 01 - 10/2021 - Cod. 150200

O

TROUBLESHOOTING

Problem

cause

solution

The pump does not start

Feeding air is not enough;

 

Check the air supply. Increase the dia-

meter of the feeding hose;

Outlet product line clogged;

Clean.  Disconnect the outlet product 

pipe. Feed pump at minimum pressure 

and check if the pump starts without 

the outlet pipe;

 

Dried product inside the pumping element;

Disassemble the pumping group and 

clean;

Pneumatic motor blocked in the cycle 

reversal position;

Turn the plug counterclockwise and 

push downwards the valve body. Use 

a metal rod and a mallet;

Parts failure of the pneumatic motor; 

Disassemble the motor and check;

Accelerated working and no pressure 
of the pump

There is no product;

 

Add product;

The pump sucks air;

Open the exhausting valve. For the ver

-

sion on air hoist, follow the instructions 

in the relevant manual;

 

Feeding air is not enough;

Increase the feeding air pressure;

Suction valve worn or partially clogged;

Disassemble the suction valve. Clean 

and/or replace if necessary the worn 

parts;

Outlet valve worn or partially clogged;

Disassemble the outlet valve. Clean and/

or replace if necessary the worn parts;

The pump works, but the product is 
not flowing enough

Suction valve worn or partially clogged;

 

Disassemble the suction valve. Clean 

and/or replace the worn parts;

Outlet product line clogged;

 

Clean. Disconnect the outlet product 

pipe. Feed pump at minimum pressure 

and check if delivery increases without 

the outlet pipe;

The feed air pressure is too low;

Increase air pressure;

 

Leakage of product from the lubri-
cating cup

Upper gaskets worn.

Tighten the packing nut. In case of 

persistent waste of product, replace 

the upper gaskets of the pumping unit.

 

Always close the compressed air supply and release the pressure in the plant before performing any check or 

replacement of parts of the pump.

Содержание Larius SUPER NOVA 68:1

Страница 1: ...read attacks Code Description 65401 Steel on trolley 68401 Stainless steel on trolley V2 version NPSM attacks Code Description CS680CL Steel on trolley CS680HL Heavy duty steel on trolley CS680SL Stai...

Страница 2: ...manual without prior notice This manual is to be considered as an English language translation of the original manual in Italian The manufacturer shall bear no responsibility for any damages or inconv...

Страница 3: ...ING UP 9 OPERATION 10 CLEANING AT THE END OF THE WORK 10 GENERAL MAINTENANCE 10 ROUTINE MAINTENANCE 11 TROUBLESHOOTING 12 DISASSEMBLY OF THE PNEUMATIC MOTOR 13 DISASSEMBLY OF THE PUMPING GROUP 18 SUPE...

Страница 4: ...quipment carry out the decompression procedure explained in this manual and prevent any risk of the equipment starting unexpectedly Report any risk of chemical reaction or explosion if this warning ha...

Страница 5: ...SE OF SAFETY DEVICES FOR THEIR OWN SAFETY AND ABOUTTHEGENERALRULESFORACCIDENTPREVENTION INCOMPLIANCEWITHINTERNATIONALREGULATIONSAND WITH THE LAWS OF THE COUNTRY WHERE THE PLANT IS USED THE BEHAVIOUR O...

Страница 6: ...into contact Never use paints or solvents containing Halogen Hydrocarbons as the Methylene Chloride If these products come into contact with aluminium parts can provoke dangerous chemical reactions wi...

Страница 7: ...ace cools dramatically Avoid touching the area indicated Contactoftheskinwiththelow temperaturearea may cause frostbite Common working clothes and leather gloves provide adequate protection If 100 pur...

Страница 8: ...M Pos Description 1 Pump feeding air inlet 2 Pneumatic motor 3 Material output 4 Material entry 5 Material pumping group 6 Eyebolt for pump transport 7 Material recirculation hose Pos Description 8 Fi...

Страница 9: ...the prodcut feeding hose J8 PUMP FASTENING ON THE HOIST For the correct fastening of the pump on the hoist follow the procedure described in the manual for use and maintenance of the air hoist CONNEC...

Страница 10: ...we suggest to duly suck and leave light mineral oil inside the pumping unit Makethecompressedairflowintothepump Itisadvisableto adjust air pressure to minimum necessary for its continuous working When...

Страница 11: ...e and seals wear In case of persistent coming out of product replace the seals To prevent the product from drying up on the piston rod refill the cup with lubricant compatible with the product used Ch...

Страница 12: ...llow the instructions in the relevant manual Feeding air is not enough Increase the feeding air pressure Suction valve worn or partially clogged Disassemble the suction valve Clean and or replace if n...

Страница 13: ...s P6 from the support P7 Turn counterclockwise the screws P8 take care to the washers P9 and remove the support P7 together with the rollers P10 and the pins P11 Extract the spring P12 the spring guid...

Страница 14: ...ked using a wrench Remove the seat P17 from the rod P23 Unscrew the bush P22 if necessary keep the rod P23 blocked on the threaded part using pliers with the bits wrapped in rags to avoid damage to th...

Страница 15: ...action in order to avoid that motor piston may damage the internal surface of the cylinder Extract the motor piston from the motor support P35 Verify the O ring P36 is undamaged Tighten the lower edge...

Страница 16: ...lly Fastenthecylinder P41 onthesupport P39 respecttheposition and at the same time insert the piston rod into the support Turn clockwise the screws P33 Insert into the motor rod P23 the washer P31 Car...

Страница 17: ...ation Thedistancebetweenthewalls of the manifold and the edge of the seat must be about 0 8 mm Rub the rollers P10 and the pins P11 with vaseline grease and insert them into the mount P7 Rub the rubbe...

Страница 18: ...umping unit Unscrew the coupling sleeve Q4 so as to disconnect the pumping group rod Q5 from the motor DISASSEMBLY OF THE PUMPING GROUP Always close the compressed air supply and release the pressure...

Страница 19: ...V2 REV 01 10 2021 Cod 150200 Fig 3Q Fig 4Q Fig 5Q Loosen the packing gland Q6 without removing it by means of the suitable clamping wrench Q7 Unscrew and remove the gaskets stuffing pack Q8 by means...

Страница 20: ...00 Fig 6Q Fig 7Q Fig 8Q Fig 9Q Fig 10Q Remove the packing gland Q10 to reach the upper sealing gaskets Q11 Insert the new gaskets pack Q12 in the slot Q13 Open gasket pack CORRECT ASSEMBLY upper gaske...

Страница 21: ...larius com 21 SUPER Nova 68 1 V1 V2 REV 01 10 2021 Cod 150200 Fig 11Q Fig 12Q Fig 13Q Unscrew and remove the foot valve Q14 Remove the stem Q15 and the sleeve Q16 from the pumping unit and extract th...

Страница 22: ...14Q Fig 15Q Fig 16Q Unscrew and remove the gaskets stuffing pack Q17 to loose the worn lower sealing gaskets Q18 Insert the new gaskets pack Q19 as shown Assembly according to the following picture C...

Страница 23: ...R1 Handtruck Super Nova 68 1 V1 and V2 pag 27 R2 S3 Pumping group Super Nova 68 1 T3 V1 version pag 34 V2 version pag 42 S2 Stem group Super Nova 68 1 T2 V1 version pag 32 V2 version pag 40 S1 Filter...

Страница 24: ...24 15 26 17 16 23 24 26 27 33 32 18 15 14 21 25 28 19 20 22 31 29 30 39 49 1 www larius com 24 SUPER Nova 68 1 V1 V2 REV 01 10 2021 Cod 150200 R1 R SUPER NOVA 68 1 V1 V2 MOTOR GROUP CODE 65115 WARNING...

Страница 25: ...Leather ring 1 21 95080 Sealing gasket 1 22 33031 Copper washer 1 23 95097 Valve housing 1 24 95077 Spring 2 25 95075 O ring 2 26 95076 Travese reverse valve 2 27 95073 Manifold plate 2 28 95071 Plat...

Страница 26: ...1 23 Valve housing 1 25 O ring 2 26 Travese reverse valve 2 30 Manifold gasket 2 40 O ring 1 44 Gasket 1 45 O ring 1 46A Gas ring 1 46B Leather ring 2 Pos Description Q ty 8 Roller 2 9 Pin 2 10 Roller...

Страница 27: ...ARNING always indicate code and quantity for each part required COMPLETE HANDTRUCK SUPER NOVA 68 1 V1 V2 Pos Code Description 65380 Complete handtruck 1 65381 Handtruck 2 20304 Plug 3 18902 Split pin...

Страница 28: ...ent group 1 95031 Elbow M F 1 MF92 1 2 95313 Reduction 1 3 4 MF 1 3 95090 Adapter 3 4 1 4 95308 Femal fitting 2 5 95310 Metal clamp 2 6 95309 Hose 19x30 0 30 mt 1 7 510142 Pneumatic feeding tube 1 8 9...

Страница 29: ...I n t e n t i o n a l l y b l a n k p a g e...

Страница 30: ...ww larius com 30 SUPER Nova 68 1 V1 V2 REV 01 10 2021 Cod 150200 S1 S SUPER NOVA 68 1 V1 FILTER GROUP WARNING always indicate code and quantity for each part required SUPER NOVA 68 1 V1 METRIC THREAD...

Страница 31: ...stainless steel version 1 95214 Plug steel version 1 7 6149 1 Fitting stainless steel version 2 95230 Fitting steel version 2 8 33010 Sealing washer stainless steel version 1 33010 Sealing washer stee...

Страница 32: ...s com 32 SUPER Nova 68 1 V1 V2 REV 01 10 2021 Cod 150200 S2 SUPER NOVA 68 1 V1 STEM GROUP WARNING always indicate code and quantity for each part required LOWER SEALING GASKETS PACK CORRECT ASSEMBLY N...

Страница 33: ...ing stem 1 6 65263 Pumping stem gasket 1 7 65362 Stainless sleel gaskets stuffing stem 1 8 91010 Pin UNI 6873 5x14 1 9 68012 Upper stem assembled 1 10 4060 Ball 1 11 65361 Gaskets stuffing nut 1 12 65...

Страница 34: ...34 SUPER Nova 68 1 V1 V2 REV 01 10 2021 Cod 150200 S3 SUPER NOVA 68 1 V1 PUMPING GROUP WARNING always indicate code and quantity for each part required UPPER SEALING GASKETS PACK CORRECT ASSEMBLY NOTE...

Страница 35: ...2B 95515 Gasket PTFE 3 95516 Gasket Polyethylene 2 2C 98221 Gaskets stuffing male nut 1 3 65370 Stainless steel packing gland 1 4 65091 OR 162 2 5 65098 Pumping body assembly 1 6 65092 Lock nut ring...

Страница 36: ...E ZINCATA VERSIONE INOX 14 13 www larius com 36 SUPER Nova 68 1 V1 V2 REV 01 10 2021 Cod 150200 S4 SUPER NOVA 68 1 V1 FOOT VALVE BODY WARNING always indicate code and quantity for each part required S...

Страница 37: ...1 8 65140 Stainless steel compl foot valve body assembled 1 65141 Steel complete foot valve body assembled 1 9 20833 Elbow F F 1 1 1 2 Steel version 1 10 98232 Stainless steel inlet fitting 1 95032 S...

Страница 38: ...ONE ALLUMINIO STEEL VERSION STAINLESS STEEL VERSION Separately sold STAINLESS STEEL VERSION STEEL VERSION www larius com 38 SUPER Nova 68 1 V1 V2 REV 01 10 2021 Cod 150200 T1 T SUPER NOVA 68 1 V2 FILT...

Страница 39: ...ss steel version 1 95214 Plug steel version 1 7 6149 1 Fitting 3 8 stainless steel version 2 95230 Fitting 3 8 steel version 2 8 33010 Sealing washer steel version 2 9 33037 Ball cock stainless steel...

Страница 40: ...0 SUPER Nova 68 1 V1 V2 REV 01 10 2021 Cod 150200 T2 SUPER NOVA 68 1 V2 STEM GROUP COD 65026 2 WARNING always indicate code and quantity for each part required LOWER SEALING GASKETS PACK CORRECT ASSEM...

Страница 41: ...stem stainless steel Heavy duty 1 6 65263 1 Pumping stem gasket 1 7 65362 1 Stainless steel gasket stuffing stem 1 8 91010 Pin 1 9 68011 Stainless steel stem assembled 1 66011 0 Stainless steel stem...

Страница 42: ...42 SUPER Nova 68 1 V1 V2 REV 01 10 2021 Cod 150200 T3 SUPER NOVA 68 1 V2 PUMPING GROUP WARNING always indicate code and quantity for each part required UPPER SEALING GASKETS PACK CORRECT ASSEMBLY NOTE...

Страница 43: ...2B 95515 1 Gasket PTFE 3 95516 1 Gasket Polyethylene 2 2C 98221 1 Gaskets stuffing male nut 1 3 65370 Steel packing gland 1 65370 1 Stainless steel packing gland 1 4 65091 OR 162 2 5 68098 Pumping bod...

Страница 44: ...1 12 10 8 9 11 13 18 17 14 19 15 16 www larius com 44 SUPER Nova 68 1 V1 V2 REV 01 10 2021 Cod 150200 T4 SUPER NOVA 68 1 V2 FOOT VALVE BODY WARNING always indicate code and quantity for each part requ...

Страница 45: ...65151 Foot valve body stainless steel 1 65051 Foot valve body steel 1 13 65140 Complete foot valve body assembled stainless steel 1 65141 Complete foot valve body assembled steel 1 16 20833 Elbow 90 1...

Страница 46: ...lete aspiration system steel 1 98056 1 Recirculation hose stainless steel 1 95036 2 Recirculation hose steel 1 ASPIRATION SYSTEM SUPER NOVA 68 1 V2 NPSM ATTACKS Pos Code Description Q ty 2 98034 1 Com...

Страница 47: ...ategory 2 G are present They are designed and built in accor dance with the 94 9 EC ATEX directive based on the following European standards EN 1127 1 EN 13463 1 and EN 13463 5 Correspondence between...

Страница 48: ...pply power to the pump must be filtered and come from a safe area SAFE AREA Before installation please read carefully the use and maintenance manual All maintenance operations must be carried out as r...

Страница 49: ...wns resonsibility that the product Company Signature Calolziocorte Location Date complies with the directives EC Directive 2006 42 Machinery Directive furthermore to the harmonized standards UNI EN IS...

Страница 50: ...wns resonsibility that the product Company Signature Calolziocorte Location Date complies with the directives EC Directive 2006 42 Machinery Directive furthermore to the harmonized standards UNI EN IS...

Страница 51: ...I n t e n t i o n a l l y b l a n k p a g e...

Страница 52: ...LARIUS srl Via Antonio Stoppani 21 23801 Calolziocorte LC ITALY TEL 39 0341 621152 Fax 39 0341 621243 larius larius com www larius com...

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