Samoa Larius GHIBLI 26:1 EXT Скачать руководство пользователя страница 10

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8

ED. 08 - 05/2020 - Cod. 150093

GHIBLI 26:1 EXT

J2

J1

J1

I

J

Fig. 1J

Fig. 2J

sETTING-Up

pUMp FasTENING ON THE raM

For the correct fastening of the pump on the ram, use the holes 
placed on the base of the pneumatic motor.

CONNECTION TO THE FEED aIr

For pump feed use a hose with an internal diameter no lower 
than 10 mm.

CONNECTION OF THE MaTErIaL OUTLET HOsE

Connect the high pressure hose at the outlet of the pump.
It is recommended to tighten the fittings.

Install at the pump inlet an air pressure regulator 
(

it is suggested complete with condensate filter 

and lubricator

). The outlet pressure of the material 

is 24 times the inlet pressure of the pump feed 
air. Therefore, it is extremely important to adjust 
the value of the feed air pressure.

WOrKING

•    Use the machine after carrying out all the setting-up opera-

tions described in the previous paragraph.

•     Use the supplied lubricant (

J1

 ) to facilitate the sliding of the 

piston inside the seal packing and to interpose the oil within 
the air.

•    Dip the material pumping hose into the product tank (

if the 

pump is fixed on the double post ram, follow the procedure 
described in the manual of use and maintenance of the 
double post ram

).

•    In case of long inactivity during the use with the plant (

for 

example, all night long at the end of the working day

), ensure 

the product you are using can be left inside the pump and 
the different pipes without drying.

 

In this case, it is enough to stop the air supply to the pump 
and drain the residual pressure in the circuit acting on the 
delivery valve or on the pump bleeder valve.

•    Make the compressed air flow into the pump. It is advisable to 

adjust air pressure to minimum necessary for its continuous 
working.

•    When the product chamber is full, pump will start working 

and then will stop. Pump will start working again any time 
the trigger of the spray gun is pressed or the delivery valve 
is open.

•    In case of difficult suction of the pump, slowly open the 

bleeder valve and close it when some material comes out.

•    The pump has been adjusted at our factory with light mineral 

oil and a part of it could be left inside the pumping element. 
Point the spray gun (

J1

) or the delivery valve at the tank (

J2

and drain the product left inside the pump till the material to 
be used has come out.

Check all the fittings for connection of the diffe-
rent components (

pump, flexible hose, spray gun, etc.

before using the equipment.

always avoid working the machine with the 
vacuum pump: this operation could damage the 
pneumatic motor and the seals.

at the start of each working day, make sure that 
the ring nut is filled with hydraulic oil (

ref. 16340

); 

the oil facilitates the sliding of the piston and 
prevents any material which may have leaked 
out of the seals from drying once the equipment 
has been shut off. 

Содержание Larius GHIBLI 26:1 EXT

Страница 1: ...BLI 26 1 EXT Pneumatic pump for extrusion STANDARD PUMPING 96990 LONG PUMPING 96991 STAINLESS STEEL STANDARD PUMPING 98990 STAINLESS STEEL LONG PUMPING 98991 Manuale Cod 150093 ED 08 05 2020 OPERATING...

Страница 2: ...manual without prior notice This manual is to be considered as an English language translation of the original manual in Italian The manufacturer shall bear no responsibility for any damages or inconv...

Страница 3: ...OTOR p 24 disassembly and reassembly of the pneumatic motor p 25 PROBLEMS AND SOLUTIONS p 28 spare parts EXPLODED VIEW OF PNEUMATIC MOTOR p 30 EXPLODED VIEW OF PUMPING STANDARD GROUP 96916 PUMPING LON...

Страница 4: ...ment carry out the decompression procedure explained in this manual and prevent any risk of the equipment starting unexpectedly Report any risk of chemical reaction or explosion if this warning has no...

Страница 5: ...of material is 26 times higher than the pump feed air pressure TECHNICAL DATA Parts of the pump in contact with the material Pumping group galvanized carbon steel Sealing balls stainless steel AISI 4...

Страница 6: ...www larius com 4 ED 08 05 2020 Cod 150093 GHIBLI 26 1 EXT PUMP DELIVERY AIR CONSUMPTION B A 440 440 Fig 1C Pump A B Weight Long 895 1265 20 Kg Medium 670 1040 19 Kg...

Страница 7: ...1 8 4 5 2 9 3 6 2 7 D Fig 1D DESCRIPTION OF THE EQUIPMENT Pos Description 1 Pump feed air inlet 2 Wet cup 3 Material pumping group 4 Material outlet 5 Material shovel plate Pos Description 6 Bleeder v...

Страница 8: ...odifications interventionsandmaintenancethat have not been authorised by the manufacturer use of non original spare parts or parts that do not correspond to the specific model total or partial non com...

Страница 9: ...odwhenthepumpisworkingorunderpressure A sudden movement of the piston rod can cause wounds or finger squashing If the product to be used is toxic avoid inhalation and contact by using protection glove...

Страница 10: ...d of the working day ensure the product you are using can be left inside the pump and the different pipes without drying In this case it is enough to stop the air supply to the pump and drain the resi...

Страница 11: ...fsuckingandleaving light mineral oil inside the pumping element are suggested ROUTINE MAINTENANCE Check periodically and every time the pump is operated afteralongstorage thepackingnutisnotloosened ca...

Страница 12: ...pment Necessary tools and equipment DISASSEMBLY AND REASSEMBLY OF THE PUMPING UNIT Always close the compressed air supply and release the pressure in the plant beforecarrying out the disassembly of th...

Страница 13: ...2020 Cod 150093 GHIBLI 26 1 EXT 4 3 3b 3a 4b 4a 4a Procedure 3 1 Disconnect the pumping group 3a from the motor 3b Necessary tools and equipment Procedure 4 1 Unscrew the nuts 4a using a wrench 4b Nec...

Страница 14: ...www larius com 12 ED 08 05 2020 Cod 150093 GHIBLI 26 1 EXT 5 5a 5a Procedure 5 1 Slide the complete pumping group 5a Necessary tools and equipment...

Страница 15: ...2020 Cod 150093 GHIBLI 26 1 EXT 6 6a 6b 6d 6c 6e Procedure 6 1 Remove the component 6a 6 2 Slide off the component 6b 6 3 Loosen the ring nut 6c with pin 6d 6 4 Unscrew and remove the ring nut 6e Nec...

Страница 16: ...I 26 1 EXT 7 7b 8 8c 8b 8a 7a Procedure 8 1 Unscrewandremovethecomponents 8a 8b e 8c Necessary tools and equipment Procedure 7 1 Push downwards the motor piston rod 7a till the shovel plate comes out...

Страница 17: ...a 9c 9b 10 10b 10a 10c 10d Procedure 10 1 Unscrew thecomponent 10a andslidetherod 10b 10 2 Unscrew the component 10c and remove the copper rings 10d Necessary tools and equipment Procedure 9 1 Unscrew...

Страница 18: ...Remove the superior seals 11 2 Clean and lubricate the gasket housing and replace it with the new spare parts 11a Necessary tools and equipment A Female steel ring cod 96984 B White gasket cod 96982...

Страница 19: ...the inferior seals 12 1 Clean and lubricate the gasket housing and replace it with the new spare parts 12a Necessary tools and equipment 13 Procedure 13 1 Unscrew the component 13a and slide the rod 1...

Страница 20: ...IBLI 26 1 EXT Direction of assembly 14 CLEANER 14a 14b PTFE Polietilene Procedure 14 1 Unscrew thecomponent 14a andslide the rod 14 2Clean and lubricate the gasket housing and replace it with the new...

Страница 21: ...he component 15a and slide the rod 15 2 Check the wear of components 15b and 15c and replace it if necessary 15 3 Clean and lubricate the threaded area and reassemble the component Necessary tools and...

Страница 22: ...150093 GHIBLI 26 1 EXT 17a 17 17c 17d 17b Procedure 17 1 Insert the component 17a and screw the rod 17 2 Insert the copper rings reassemble the component 17b andinserttherod 17c 17 3 Screw the compone...

Страница 23: ...ecessary tools and equipment Procedure 19 1 Insert e screw the ring nut 19a 19 2 Fix the ring nut 19a with the pin 19b Procedure 18 1Reassemblethewasherandtheshutterhousing andscrew the cylinder 18a 1...

Страница 24: ...21a 21c Procedure 20 1 Insert the component 20a 20 2 Insert the component 20b and and screw with the wrench Necessary tools and equipment Procedure 21 1 Insert the complete pumping group 21a 21 2 Scre...

Страница 25: ...05 2020 Cod 150093 GHIBLI 26 1 EXT 23 22 22b 22a 23a 23b Necessary tools and equipment Procedure 22 1 Connect the pumping group 22a to motor 22b Procedure 23 1Connectthecomponent 23a topump 23b Necess...

Страница 26: ...value can block the valves of the pneumatic motor in the intermediate position of the cycle reversal To start again a blocked motor close the air supply and release pressure in the plant This operati...

Страница 27: ...idual pressure in the plant 1 2 Unscrew the motor cap 1a and pull it upwards together with the guide rod 1b 1e 1 3 Hold the guide rod 1b and remove the plug 1a using two wrenches Necessary tools and e...

Страница 28: ...Cod 150093 GHIBLI 26 1 EXT 2 2b 2a 3 2c 2d 3a Procedure 3 1 Carefully extract the motor cylinder 3a fom the pump Necessary tools and equipment Necessary tools and equipment Procedure 2 1 Remove the sc...

Страница 29: ...ket Bush Washer Gasket Nut 4b Motor cylinder 4 4a Procedure 4 1 Check the condition of each part of the motor 4 2 For any eventual replacement of the screws 4a of the traverse 4b for their reassembly...

Страница 30: ...nual Feed air not sufficient Increase feed air pressure Gaskets of the pumping rod worn Replace the lower gaskets Suction valve worn or partially clogged Disassemble the suction valve Clean and or rep...

Страница 31: ...www larius com 29 ED 08 05 2020 Cod 150093 GHIBLI 26 1 EXT Q R S SPARE PARTS Complete pumping motor pag 30 Sparepartlistpumpgroup pag 32 Sparepartlistpumpgroup stainless steel pag 34...

Страница 32: ...od 150093 GHIBLI 26 1 EXT 1 2 3 9 9 10 10 11 11 12 13 20 21 4 5 6 7 8 14 15 16 19 19 23 24 25 26 32 29 30 29 31 17 18 35 33 27 28 34 Q WARNING always indicate code and quantity for each part required...

Страница 33: ...et 4 14 96012 O Ring 1 16 96009 Rubber valve 2 22 96016 Piston rod 1 24 96020 O Ring 1 Pos Code Description Q ty 9 4108 Nut 4 10 32024 Washer 4 11 96111 Gasket 4 12 96112 Bush 2 16 96009 Rubber valve...

Страница 34: ...30 31 32 25 42 43 44 45 46 29 41 9 6 18 7 8 21 20 25 26 1 19 2 3 5 10 13 16 22 23 24 27 4 3 11 12 17 52 37 37 38 38 39 14 15 50 53 oil 49 47 48 R WARNING always indicate code and quantity for each pa...

Страница 35: ...all clamp pin 1 30 96879 Ball guide 1 31 4060 Ball 1 32 96045 Connector for suction valve 1 33 96882 Split pin 1 34 96885 Stem for material injection 1 35 96845 1 Gasket blocking nut 1 36 98460 Man ri...

Страница 36: ...3 5 10 13 16 14 19 20 21 24 25 27 28 29 22 39 40 41 42 43 26 35 38 4 11 12 15 33 36 35 34 34 14 14 15 45 oil 44 49 47 48 50 3 52 53 S WARNING always indicate code and quantity for each part required...

Страница 37: ...Description Q ty 27 96879 Ball guide 1 28 4060 Ball 1 29 96045 1 Connector for suction valve 1 30 95882 1 Split pin 1 31 96885 Stem for material injection 1 32 96845 1 Gasket blocking nut 1 33 98460 M...

Страница 38: ...r regulators and pressure gauges Art 510500 Pneumatic hoist for max 200 litres with double effect single cylinder Art 510600 Pneumatichoistfordrumsfrom30tomax60 litres with trolley and double effect s...

Страница 39: ...Art 40403 Low pressure flow regulator Art 40404 LowpressureflowregulatorfordenseproductsRif 7204 Art 40340 Regulator kit for high pressure recirculation Rif 7000 Art 40342 High pressure flow regulato...

Страница 40: ...2020 Cod 150093 GHIBLI 26 1 EXT PNEUMATIC PUMPS FOR EXTRUSION NOVA 55 1 Rif 95900 for hoist max 200 litres OMEGA 28 1 Rif 7458 OMEGA 40 1 Rif 7470 VEGA 45 1 Long split version Rif 91950 VEGA 45 1 Medi...

Страница 41: ...UNI EN ISO 12100 1 2 Sicurezza del macchinario concetti fondamentali principi generali di progettazione Terminologia di base metodologia Principi tecnici Machinery safety basic concepts general princi...

Страница 42: ...LARIUS srl Via Antonio Stoppani 21 23801 Calolziocorte LC ITALY TEL 39 0341 621152 Fax 39 0341 621243 larius larius com www larius com...

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