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SAMES KREMLIN REXSON SH910 Скачать руководство пользователя страница 3

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Contents

Evolution table of the document ................................................................................................................................. 5

Additional Documentations ......................................................................................................................................... 5

Guarantee .................................................................................................................................................................... 6

DECLARATION OF CONFORMITY .............................................................................................................. 7

SAFETY INSTRUCTIONS ............................................................................................................................ 8

....................................................................................................................................... 8

Overview ...................................................................................................................................................................... 8

Meaning of the pictograms .......................................................................................................................................... 9

Security devices ......................................................................................................................................................... 10

Danger of Pressure .................................................................................................................................................... 10

Injection hazards ........................................................................................................................................................ 11

Fire hazards, explosion, electric arc, static electricity ................................................................................................ 11

Toxic products hazards .............................................................................................................................................. 12

NTEGRITY OF THE MATERIAL

....................................................................................................................... 13

Material recommendations ....................................................................................................................................... 13

Pump .......................................................................................................................................................................... 13

Tubing ........................................................................................................................................................................ 13

Products implemented .............................................................................................................................................. 14

ENVIRONMENT ...................................................................................................................................... 15

AVAILABLE CONFIGURATIONS ............................................................................................................... 17

EXSON PARTS NUMBER OF

....................................................................................... 17

............................................................................................ 18

....................................................................... 18

.................................................................................................................. 19

IDENTIFICATION ..................................................................................................................................... 20

ESCRIPTION OF THE MARKING OF THE PLATE

................................................................................................. 20

ORRESPONDENCE TABLE

IGNIFICANT DESIGNATION

......................................................... 22

ORRESPONDENCE TABLE

XISTANT PART NUMBER

IGNIFICANT DESIGNATION

................................................... 23

TECHNICAL CHARACTERISTICS AND PERFORMANCES ............................................................................ 24

ENERAL CHARACTERISTICS

........................................................................................................................ 24

RINCIPLE OF OPERATION

........................................................................................................................... 26

Expected use .............................................................................................................................................................. 26

Functional description ............................................................................................................................................... 26

INSTALLATION ....................................................................................................................................... 28

.............................................................................................................................................. 28

ONNECTIONS SUBSETS

............................................................................................................................. 28

LUID SUPPLY CONNECTION

........................................................................................................................ 28

IR SUPPLY CONNECTION

........................................................................................................................... 29

................................................................................................................................................ 29

COMMISSIONING ................................................................................................................................... 30

Pump .......................................................................................................................................................................... 30

Motor ......................................................................................................................................................................... 30

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Содержание REXSON SH910

Страница 1: ...PUMP 910 cm3 Pump REXSON SH910 User Manual 582179110 2021 03 01 Index B Translation of the original instructions SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www sames kremlin com 33 0 4 76 41...

Страница 2: ...y form whatsoever and any exploitation or communication of its contents are prohibited except with the express written consent of SAMES KREMLIN The descriptions and features contained in this document...

Страница 3: ...NUMBER OF HIGH VISCOSITY PUMPS 17 4 2 TABLE 1 FLUID SECTION AIR MOTOR SELECTION 18 4 3 TABLE 2 FLUID SECTION PUMP FOOT MATERIAL SELECTION 18 4 4 TABLE 3 SEALS PACK SELECTION 19 5 IDENTIFICATION 20 5...

Страница 4: ...E 36 10 1 PREVENTIVE MAINTENANCE PLAN 37 Fluid section 37 10 2 GENERAL PRECONISATION MAINTENANCE 38 11 DISASSEMBLY REASSEMBLY OPERATION 39 Greases and thread lockers designations 39 Disassembly of the...

Страница 5: ...hank you for it We have taken the utmost care from design to manufacture so that this equipment gives you complete satisfaction For a good use and an optimal availability we invite you to read this ma...

Страница 6: ...iate The warranty excludes wear parts deterioration or wear resulting from abnormal or unscheduled use by SAMES KREMLIN failure to observe instructions for proper operation or lack of maintenance The...

Страница 7: ...Declaration of Conformity 7 1 Declaration of Conformity Refer to the existing declaration delivered with the product...

Страница 8: ...cause serious injury This material is for professional use only It must be used only for the purpose for which it was intended Do not modify or transform the material Parts and accessories must only b...

Страница 9: ...ion Danger hot parts or surfaces Danger flammability risks Danger electricity Risk of explosion Danger user Warning Danger Gloves required Grounding Protective helmet Hearing protection Mandatory resp...

Страница 10: ...omponents Danger of Pressure Safety requires that a pressure relieve shutoff valve be mounted on the pump motor supply circuit to allow trapped air to escape when the air supply is shut off Without th...

Страница 11: ...g insufficient ventilation open flames or sparks can cause an explosion or fire which could result in serious injury To avoid these risks especially when using pumps it is imperative Before operating...

Страница 12: ...the application in a container designed for that purpose Treat product waste with the legislation of the country where the equipment is used To wear protective clothing designed for that purpose Weari...

Страница 13: ...r motor is intended to be coupled to a pump Never modify the coupling system Keep hands away from moving parts The moving parts must be kept clean Before commissioning or using the motor pump read car...

Страница 14: ...erent risks to staff and the environment Wear and tear maladjustment malfunction of equipment or machines and the quality of the finished product The user will have to identify and prevent the potenti...

Страница 15: ...s will be earthed with the earth cable of this motor This earth cable must be connected to a safe earth Have the earth continuity checked by a qualified electrician If earth continuity is not assured...

Страница 16: ...designed and manufactured with high quality materials and components that can be recycled and reused European Directive 2012 19 EU applies to all devices marked with this logo crossed out bin Find out...

Страница 17: ...onfigurations are available Significant designation Ex 1 cP 1 mPa s SH R E X 0910 Technology Shovel pump SH Air Motor None XX Motor 7200 72 Motor 9200 92 Refer table 1 Material of construction CS Mixe...

Страница 18: ...Fluid Pressure Documentation reference bar psi bar psi XX NONE 72 MOTOR 7200 18 1 6 100 110 1600 582144110 92 MOTOR 9200 30 1 6 100 180 2600 582145110 4 3 Table 2 Fluid Section Pump Foot Material Sel...

Страница 19: ...Leather and PE Leather and PE PTFE 05 PTFEG FKM PTFEG PTFEG PTFE 06 PU FKM PU and PE PTFEG PE and PTFEV 07 PTFEV FKM PU and PE PE and PTFEV PE and PTFEV 08 PEHD FKM PEHD PEHD PTFE PTFE Polytetrafluoro...

Страница 20: ...Voltage Directive 2006 95 EEC EMV Directive 2004 108 EEC Safety of machinery Basic terms general implementation guidelines DIN EN ISO 12100 T1 T2 Safety of machinery Temperatures of touchable surfaces...

Страница 21: ...pressure Bar Psi AIR Maximum air pressure Bar Psi RAPPORT RATIO Pump pressure ratio CE EC European conformity II2G Use in explosive area II group II 2 category 2 Surface material intended for an envi...

Страница 22: ...n 62 MO 0910 M S F 000 REXSH0910 MO MA FO SE Options MO Motor MO 55 MOT7200 72 56 MOT9200 92 M Material MA 1 Mixed Steels CS 2 Stainless Steel SS S Seal SE 1 PTFE 01 2 PTFE FEP 02 3 PTFE PE 03 4 Leath...

Страница 23: ...Mixed Steels FP Follower plate 105 mm 06 PU 492 262 060 206 REXSH0910 92 CS FP 06 MOT9200 30 1 CS Mixed Steels FP Follower plate 105 mm 06 PU 997 000 377 REXSH0910 H2 CS FP 06 H2 CS Mixed Steels FP F...

Страница 24: ...on Materials of construction and seals kit Packings Depending on seal kit Available Motors Motor selection XX 72 92 NONE MOTOR 7200 MOTOR 9200 Pressure Ratio 18 1 30 1 Maximum Air Inlet Pressure bar 6...

Страница 25: ...er Carbon steel Chromium treatment Stainless steel chromed Piston Upper check Piston rod Stainless steel chromed Stainless steel chromed Nut Carbon steel Zinc treatment Stainless steel Valve cone Stai...

Страница 26: ...the product from the upper chamber V2 to the outside and sucks the product to fill the lower chamber V1 The pallet pushes the product into the pump foot V3 When the piston 1 goes down the upper flap 2...

Страница 27: ...ement of the product inside the pump and its accessories as well as that caused by the seals creates static electricity that can cause fire or explosion Therefore the fluid section system must be eart...

Страница 28: ...order in which the cables hoses and pipes are connected is in accordance with the connection diagram Make sure that all cable connectors hose and pipe connections are correctly fitted Remember that un...

Страница 29: ...ure drops 7 3 Storage Pump Place the equipment away from moisture after closing the various air inlets and various openings plugs Storage before installation Storage ambient temperature 0 50 C Protect...

Страница 30: ...removed by flushing with a suitable solvent At the end of the day flush with a suitable solvent It is advisable to stop the fluid section in the low position in order to prevent the product from takin...

Страница 31: ...ening Tightening of the Wet Cup Verify cup is filled with lubricant T Run the pump then tighten the cup after 10 minutes again after 1 hour then after1 day of operation In the event of a leak the cup...

Страница 32: ...resulting from the destruction the occultation or the total or partial removal of the protectors 9 3 Start up Pumps are tested for operation at the factory using a light weight oil lubricant Before s...

Страница 33: ...off valve to remove residual air from the motor Unlock the gun valve tap Bring the gun valve tap close to a metal bucket in order to recover the product Hold it against the wall of the bucket to avoid...

Страница 34: ...stopped The fluid is polymerized hardened dried in the pump Clean the pump change the parts if necessary The cup is too tightened Loosen Broken part s in the pump Remove check replace The motor seems...

Страница 35: ...on seals or cylinder worn Replace parts Seals incorrectly mounted or damaged Check the mounting change if necessary The pump does not deliver enough pressure Insufficient air pressure to the motor val...

Страница 36: ...only the most common problems If the information given here does not solve the problem you are experiencing please contact your local SAMES KREMLIN representative for assistance During prolonged shut...

Страница 37: ...Check the condition of the hoses Observe the piston rod of the pump Do not let the product dry onto the piston rod Check the lubricant level inside the cup keep it at half level Fill it if necessary I...

Страница 38: ...d it is imperative to follow the depressurization procedure and the safety instructions Before each reassembly Clean the parts with the appropriate cleaning solvent Fit new seals if necessary after gr...

Страница 39: ...mbly Clean the parts with the appropriate cleaning solvent Fit new seals if necessary after greasing them Grease the piston and the inside of the cylinder to avoid damaging the seals Fit new parts if...

Страница 40: ...ly Operation 40 Fluid Section Follower Plate Plain cylinder REXSH0910 FP REXSH0910 PC For a full description of spare parts see Part 12 Spare Parts A 2 A 1 A 1 A 1 A 1 A 1 C 2 C 1 A 2 C 1 A 1 A 1 C 1...

Страница 41: ...outlet with the lower valve 28 and its seat 30 Remove the piston shovel rod assembly Unscrew the cylinder 10 Cup seals Nota the pump body 7 consists of a cartridge 7b to make easier the changing of t...

Страница 42: ...er 27 Remove the seal 18 Clean and reinstall the parts in the reverse order of the disassembly sequence Upper valve Take off the pin 23 and unscrew the shovel rod 31 Unscrew the piston valve 22 Unscre...

Страница 43: ...the valve body 21 Install the seat 30 and push it in its housing Locate the seal 36 inside the valve body 21 Screw the filling tube 37 to stop Install the spacer 32 the washer 33 and the shovel 34 on...

Страница 44: ...designed to withstand the pump s operating pressures Fluid Section Follower Plate Plain cylinder REXSH0910 FP REXSH0910 PC WARNING these parts are not supplied with the fluid section alone as they dep...

Страница 45: ...coupling kit table 4 3 15 Piston rod 210 719 210 902 210 719 1 2 16 Piston nut 210 716 210 899 210 716 1 3 19 Lock nut 88 339 1 2 20 Piston bush 210 715 210 898 210 715 1 2 21 Valve body 210 717 210 9...

Страница 46: ...entive maintenance Level 2 Corrective maintenance Level 3 Exceptional maintenance Lower adapter flange Ind Description Ref Qty Spare part level Lower adapter flange for motors 7200 and 9200 144 245 49...

Страница 47: ...Ketone Aromatic alcohol some varnishes and paints 02 PTFE FKM FEP Solvent Ether Ketone Aromatic alcohol some varnishes and paints PU paints Pharmacy Cosmetics Some foodstuffs 03 PTFE PE FKM Epoxy glu...

Страница 48: ...4 2 211 334 211 335 PE PTFEV 4 2 211 334 211 335 PE PTFEV 41 O Ring 1 84 457 FKM 1 84 457 FKM 1 84 457 FKM Adjustment block 4 210 729 ST STEEL 4 210 729 ST STEEL 4 210 729 ST STEEL 18 O Ring 1 84 445...

Страница 49: ...335 PE PTFEV 4 2 209 726 209 725 PE PTFEV 41 O Ring 1 84 457 FKM 1 84 457 FKM 1 84 457 FKM Adjustment block 4 210 729 ST STEEL 4 210 729 ST STEEL 4 210 729 ST STEEL 18 O Ring 1 84 445 FKM 1 84 445 FK...

Страница 50: ...king 3 3 210 726 211 318 PE PTFE 3 3 211 279 91 931 PE PTFE 36 O Ring 1 84 448 PTFE 1 84 448 PTFE Shovel seal 4 2 211 334 211 335 PE PTFEV 1 211 280 PTFE 41 O Ring 1 84 457 FKM 1 84 457 FKM Adjustment...

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