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SAMES KREMLIN REXSON SH60, Руководство пользователя

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SAMES KREMLIN REXSON SH60 Скачать руководство пользователя страница 47

Spare parts

 

47 

 

 

 

FP 

D1 

D2 

FP 

 

 

 

Follower 

Plate 

Drum Bung 60L 

Drum Bung 200L 

Follower 

Plate 

 

 

 

CS 

SS & CS 

SS & CS 

SS 

 

 

 

Carbon Steel 

Carbon Steel & 

Stainless Steel 

Carbon Steel & 

Stainless Steel 

Stainless 

Steel 

 

 

Ind. 

Description 

# Ref. 

Qty 

Spare part 

maintenance 

level** 

44 

Screw 

- 

- 

88 145 

- 

1 

3 

45 

Cylinder extension 

- 

- 

210 166 

- 

1 

3 

46 

Piston extension 

- 

- 

210 164 

- 

1 

3 

47 

Ring 

- 

- 

401 237 

- 

1 

3 

* 

O-Ring 

- 

- 

84 180 

- 

1 

1 

*

 

Repair kit 

105 436 (Ind. 6, 12, 17, 19, 25, 27, 30)

 

1 

1 

*

 

Seal kit 

Depending upon choice - refer to table (Ind. 9, 11, 18, 26, 36, 

41, 42)

 

1 

1 

            

* Recommended maintenance parts             N S : Denotes parts are not serviceable  

 

** Specific parts (see motor configuration) - contact 

SAMES KREMLIN

 in case of need 

 

Lower adapter flange 

 

Ind. 

Description 

# Ref.

 

Qty

 

Spare part 

maintenance 

level** 

- 

Lower adapter flange for motors 1500, 3000 

144 246 295 

1 

3 

**1 

 Connecting flangen 

N.S. (209 600) 

1 

 

**4 

 Protective housing 

N.S. (044 200 010) 

1 

 

**10 

Tie-rod 

N.S. (209 601) 

2 

 

 

* Recommended maintenance parts. 

N S: Denotes parts are not serviceable. 

**Level 1 : Preventive maintenance 

Level 2 : Corrective 

maintenance 

Level 3 : Exceptional 

maintenance 

 

 

 

REXSH0060  - 

  - 

  - 

 - 

 

Содержание REXSON SH60

Страница 1: ...PUMP 60 cm3 Pump REXSON SH60 User Manual 582136110 2021 09 01 Index B Translation of the original instructions SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www sames kremlin com 33 0 4 76 41...

Страница 2: ...y form whatsoever and any exploitation or communication of its contents are prohibited except with the express written consent of SAMES KREMLIN The descriptions and features contained in this document...

Страница 3: ...ce table new part numbers significant designations 21 5 3 Correspondence table existant part numbers significant designations 22 6 Technical characteristics and performance 23 6 1 General characterist...

Страница 4: ...nk you for it We have taken the utmost care from design to manufacture so that this equipment gives you complete satisfaction For a good use and an optimal availability we invite you to read this manu...

Страница 5: ...iate The warranty excludes wear parts deterioration or wear resulting from abnormal or unscheduled use by SAMES KREMLIN failure to observe instructions for proper operation or lack of maintenance The...

Страница 6: ...Declaration of conformity 6 1 Declaration of conformity Refer to the existing declaration delivered with the product...

Страница 7: ...cause serious injury This material is for professional use only It must be used only for the purpose for which it was intended Do not modify or transform the material Parts and accessories must only b...

Страница 8: ...ion Danger hot parts or surfaces Danger flammability risks Danger electricity Risk of explosion Danger user Warning Danger Gloves required Grounding Protective helmet Hearing protection Mandatory resp...

Страница 9: ...components Danger of pressure Safety requires that a pressure relieve shutoff valve be mounted on the pump motor supply circuit to allow trapped air to escape when the supply is shut off Without this...

Страница 10: ...g insufficient ventilation open flames or sparks can cause an explosion or fire which could result in serious injury To avoid these risks especially when using pumps it is imperative Before operating...

Страница 11: ...n the application in a container designed for that purpose Treat product waste with the legislation of the country where the equipment is used To wear protective clothing designed for that purpose Wea...

Страница 12: ...r motor is intended to be coupled to a pump Never modify the coupling system Keep hands away from moving parts The moving parts must be kept clean Before commissioning or using the motor pump read car...

Страница 13: ...erent risks to staff and the environment Wear and tear maladjustment malfunction of equipment or machines and the quality of the finished product The user will have to identify and prevent the potenti...

Страница 14: ...s will be earthed via the earth cable of this motor This earth cable must be connected to a safe earth Have the earth continuity checked by a qualified electrician If earth continuity is not assured c...

Страница 15: ...designed and manufactured with high quality materials and components that can be recycled and reused European Directive 2012 19 EU applies to all devices marked with this logo crossed out bin Find out...

Страница 16: ...ions are available Significant designations Ex 1 cP 1 mPa s SH R E X 0060 Technology Shovel pump SH Air Motor None XX Motor 1500 15 Motor 3000 30 Refer table 1 Material of construction SS Stainless st...

Страница 17: ...ocumentation reference bar psi bar psi XX NONE 10 MOTOR 1500 31 1 6 100 190 2700 582141110 30 MOTOR 3000 62 1 6 100 370 5400 582140110 4 3 Table 2 Fluid section Pump Foot Material Selection Available...

Страница 18: ...FE 03 PE FKM PTFE and PE PTFE and PE PTFE 04 Leather FKM Leather and PE Leather and PE PTFE 05 PTFEG FKM PTFEG PTFEG PTFE 06 PU FKM PU and PE PTFEG PTFE PTFE Polytetrafluorothylene Teflon like propert...

Страница 19: ...Voltage Directive 2006 95 EEC EMV Directive 2004 108 EEC Safety of machinery Basic terms general implementation guidelines DIN EN ISO 12100 T1 T2 Safety of machinery Temperatures of touchable surfaces...

Страница 20: ...pressure Bar Psi AIR Maximum air pressure Bar Psi RAPPORT RATIO Pump pressure ratio CE EC European conformity II2G Use in explosive area II group II 2 category 2 Surface material intended for an envi...

Страница 21: ...SH0060 MO MA FO SE Options MO Motor MO 41 MOT1500 15 42 MOT3000 30 M Material MA 1 Mixed Steels CS 2 Stainless Steel SS S Seal SE 1 PTFE 01 2 PTFE FEP 02 3 PTFE PE 03 4 Leather 04 5 PTFE G 05 6 PU 06...

Страница 22: ...0060 15 CS FP 05 MOT1500 31 1 CS Mixed Steels FP Follower plate 80 mm 05 PTFE G 421 351 810 203 REXSH0060 15 CS FP 03 MOT1500 31 1 CS Mixed Steels FP Follower plate 80 mm 03 PTFE PE 421 351 810 204 RE...

Страница 23: ...aterials of construction and seals kits Packings Depending on seal kits Available Motors Motor selection XX 15 30 NONE MOTOR 1500 MOTOR 3000 Pressure Ratio 31 1 62 1 Maximum Air Inlet Pressure bar 6 6...

Страница 24: ...ss steel Stainless steel Cylinder Stainless steel chromed Stainless steel chromed Piston Upper check Piston rod Stainless steel chromed Stainless steel chromed Nut Stainless steel Carbon steel Valve c...

Страница 25: ...the product from the upper chamber V2 to the outside and sucks the product to fill the lower chamber V1 The pallet pushes the product into the pump foot V3 When the piston 1 is lowered the upper flap...

Страница 26: ...ment of the product inside the pump and its accessories as well as that caused by the seals creates static electricity that can cause fire or explosion Therefore the fluid section system must be earth...

Страница 27: ...that the order in which the cables hoses and pipes are connected is in accordance with the connection diagram Make sure that all cable connectors hose and pipe connections are correctly fitted Remembe...

Страница 28: ...ure drops 7 3 Storage Pump Place the equipment away from moisture after closing the various air inlets and various openings plugs Storage before installation Storage ambient temperature 0 50 C Protect...

Страница 29: ...removed by flushing with a suitable solvent At the end of the day flush with a suitable solvent It is advisable to stop the fluid section in the low position in order to prevent the product from takin...

Страница 30: ...ening Tightening of the Wet cup Verify cup is filled with lubricant T Run the pump then tighten the cup after 10 minutes again after 1 hour then after1 day of operation In the event of a leak the cup...

Страница 31: ...resulting from the destruction the occultation or the total or partial removal of the protectors 9 3 Start up Pumps are tested for operation at the factory using a light weight oil lubricant Before s...

Страница 32: ...off valve to remove residual air from the motor Unlock the gun valve tap Bring the gun valve tap close to a metal bucket in order to recover the product Hold it against the wall of the bucket to avoid...

Страница 33: ...stopped The fluid is polymerized hardened dried in the pump Clean the pump change the parts if necessary The cup is too tightened Loosen Broken part s in the pump Remove check replace The motor seems...

Страница 34: ...on seals or cylinder worn Replace parts Seals incorrectly mounted or damaged Check the mounting change if necessary The pump does not deliver enough pressure Insufficient air pressure to the motor val...

Страница 35: ...only the most common problems If the information given here does not solve the problem you are experiencing please contact your local SAMES KREMLIN representative for assistance During prolonged shut...

Страница 36: ...Check the condition of the hoses Observe the piston rod of the pump Do not let the product dry onto the piston rod Check the lubricant level inside the cup keep it at half level Fill it if necessary I...

Страница 37: ...d it is imperative to follow the depressurization procedure and the safety instructions Before each reassembly Clean the parts with the appropriate cleaning solvent Fit new seals if necessary after gr...

Страница 38: ...y Before each reassembly Clean the parts with the appropriate cleaning solvent Fit new seals if necessary after greasing them Grease the piston and the inside of the cylinder to avoid damaging the sea...

Страница 39: ...operations 39 Fluid Section Follower Plate and Drum Bung 60L REXSH0060 CS FP REXSH0060 D1 REXSH0060 SS FP For a full description of spare parts see Part 12 Spare Parts A 2 A 1 A 1 A 1 A 1 A 1 A 1 A 1...

Страница 40: ...Disassembly Reassembly operations 40 Fluid Section Drum Bung 200L REXSH0060 D2 A 2 A 1 A 1 A 1 A 1 A 1 A 1 C 1 C 1 C 3 A 2 A 1 A 1 For a full description of spare parts see Part 12 Spare Parts...

Страница 41: ...its seat 30 Remove the piston shovel rod assembly Unscrew the cylinder 10 For the pump model REXSH0060 D2 only Untighten the screw 44 and remove the ring 47 Remove the extension 45 Cup seals Unscrew...

Страница 42: ...rew the nut 23 and the shovel rod 31 Unscrew the piston valve 22 Unscrew the piston bush 20 and remove the piston nut 16 the male washer 17 the piston seals 18 and the female washer 19 Reinstall the p...

Страница 43: ...valve body 21 on the cylinder 10 Slide the lower valve 28 on the shovel rod 31 and tighten slightly the cup nut 24 Install the seal 9 in the valve body 21 Install the seat 30 and push it in its housin...

Страница 44: ...essories and spare parts designed to withstand the pump s operating pressures Fluid Section Follower Plate and Drum Bung 60L REXSH0060 CS FP REXSH0060 D1 REXSH0060 SS FP WARNING these parts are not su...

Страница 45: ...Spare parts 45 Fluid Section Drum Bung 200L REXSH0060 D2 WARNING these parts are not supplied with the fluid section alone as they depend on the engine...

Страница 46: ...ck nut 88 335 2 3 14 Tie rod See motor coupling kit table 2 3 15 Piston rod 209 606 1 2 16 Piston nut 209 662 1 1 17 M washer N S 1 1 19 F washer N S 1 1 20 Piston bush 209 663 1 1 21 Valve body 209 6...

Страница 47: ...l kit Depending upon choice refer to table Ind 9 11 18 26 36 41 42 1 1 Recommended maintenance parts N S Denotes parts are not serviceable Specific parts see motor configuration contact SAMES KREMLIN...

Страница 48: ...ce Recommended seals packs Code Composition Use 01 PTFE FKM Solvent Ether Ketone Aromatic alcohol some varnishes and paints 02 PTFE FKM FEP Solvent Ether Ketone Aromatic alcohol some varnishes and pai...

Страница 49: ...TFE PE Shovel seal 3 8 146 PTFE 3 8 146 PTFE 3 8 146 PTFE 41 O Ring 1 1 909 130 540 Or 84 180 FKM 1 1 909 130 540 Or 84 393 FKM 1 1 909 130 540 Or 84 180 FKM Adjustment block 4 210 342 ST STEEL 4 210...

Страница 50: ...678 PTFE G Shovel seal 3 8 146 PTFE 3 8 146 PTFE 3 8 146 PTFE 41 O Ring 1 1 909 130 540 Or 84 180 FKM 11 909 130 540 Or 84 393 FKM 11 909 130 540 Or 84 180 FKM Adjustment block 4 210 342 ST STEEL 4 2...

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