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SAMES KREMLIN REXSON SH0715, Руководство пользователя

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SAMES KREMLIN REXSON SH0715 Скачать руководство пользователя страница 40

Disassembly / Reassembly Operation 

40 

 

Lower valve (REXSH0715-

-

-FP-

) 

 

Unsrew the nut (45), take off the washer (44) 

 

take  off  the shovel (46), the closing washer (43) and the 
shovel spacer (42), 

 

Unscrew the filling tube (31), 

 

Take off the seat (40), and the 2 seals (39), 

 

Unscrew the nut (39), 

 

Unscrew the lower body (21), 

 

Retrieve the valve stop (24), 

 

Retrieve the spacer (42), 

 

Take off and check the seat (30), change it if necessary, 

 

Take off and check the seal (18), change it if necessary, 

 

Take off and check the first seal (9), change it if necessary, 

 

Unscrew the cylinder (10), 

 

Loosen the gland nut (5), 

 

Take out the equipped piston rod (15) downwards, 

 

Take off the pin (23), unscrew the shovel rod (31), 

 

Take off the gland nut (27), 

 

Take off, check and rplace if necessary, 

 

Remove, check, replace if necessary in the following order: 

-

 

the first “M” washer (25), 

-

 

the first 5 seals (26), 

-

 

the spacer (47), 

-

 

the last seal (26), 

-

 

the second “M” washer (25) 

 

Remove the lower valve (28) 

Nota : Check the seat (30.) In the event of damage to the 
seat, the change of this the last one always leads to the 
replacement of the valve (28). 

 

 

 

Содержание REXSON SH0715

Страница 1: ...PUMP 715 cm3 Pump REXSON SH715 User Manual 582170110 2021 03 02 Index C Translation of the original instructions SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www sames kremlin com 33 0 4 76 41...

Страница 2: ...y form whatsoever and any exploitation or communication of its contents are prohibited except with the express written consent of SAMES KREMLIN The descriptions and features contained in this document...

Страница 3: ...TS NUMBER OF HIGH VISCOSITY PUMPS 17 4 2 TABLE 1 FLUID SECTION AIR MOTOR SELECTION 18 4 3 TABLE 2 FLUID SECTION PUMP FOOT MATERIAL SELECTION 18 4 4 TABLE 3 SEALS PACK SELECTION 18 5 IDENTIFICATION 19...

Страница 4: ...10 1 PREVENTIVE MAINTENANCE PLAN 35 Fluid section 35 10 2 GENERAL PRECONISATION MAINTENANCE 36 11 DISASSEMBLY REASSEMBLY OPERATION 37 Greases and thread lockers designations 37 Disassembly of the pump...

Страница 5: ...ed your new equipment and we thank you for it We have taken the utmost care from design to manufacture so that this equipment gives you complete satisfaction For a good use and an optimal availability...

Страница 6: ...iate The warranty excludes wear parts deterioration or wear resulting from abnormal or unscheduled use by SAMES KREMLIN failure to observe instructions for proper operation or lack of maintenance The...

Страница 7: ...Declaration of Conformity 7 1 Declaration of Conformity Refer to the existing declaration delivered with the product...

Страница 8: ...cause serious injury This material is for professional use only It must be used only for the purpose for which it was intended Do not modify or transform the material Parts and accessories must only b...

Страница 9: ...ion Danger hot parts or surfaces Danger flammability risks Danger electricity Risk of explosion Danger user Warning Danger Gloves required Grounding Protective helmet Hearing protection Mandatory resp...

Страница 10: ...components Danger of Pressure Safety requires that a pressure relieve shutoff valve be mounted on the pump motor supply circuit to allow trapped air to escape when the supply is shut off Without this...

Страница 11: ...g insufficient ventilation open flames or sparks can cause an explosion or fire which could result in serious injury To avoid these risks especially when using pumps it is imperative Before operating...

Страница 12: ...n the application in a container designed for that purpose Treat product waste with the legislation of the country where the equipment is used To wear protective clothing designed for that purpose Wea...

Страница 13: ...r motor is intended to be coupled to a pump Never modify the coupling system Keep hands away from moving parts The moving parts must be kept clean Before commissioning or using the motor pump read car...

Страница 14: ...erent risks to staff and the environment Wear and tear maladjustment malfunction of equipment or machines and the quality of the finished product The user will have to identify and prevent the potenti...

Страница 15: ...s will be earthed via the earth cable of this motor This earth cable must be connected to a safe earth Have the earth continuity checked by a qualified electrician If earth continuity is not assured c...

Страница 16: ...designed and manufactured with high quality materials and components that can be recycled and reused European Directive 2012 19 EU applies to all devices marked with this logo crossed out bin Find out...

Страница 17: ...of thick products 50000 cP Different configurations are available Significant designation Ex 1 cP 1 mPa s SH R E X 0715 Technology Shovel pump SH Air Motor None XX Motor 7200 72 Motor 9200 92 Refer t...

Страница 18: ...ailable material CS Mixed steels FP Follower plate PC Plain cylinder 4 4 Table 3 Seals Pack Selection Available Seals Packing Static seals O rings Upper seals packing Piston seals packing Lower Valve...

Страница 19: ...Voltage Directive 2006 95 EEC EMV Directive 2004 108 EEC Safety of machinery Basic terms general implementation guidelines DIN EN ISO 12100 T1 T2 Safety of machinery Temperatures of touchable surfaces...

Страница 20: ...pressure Bar Psi AIR Maximum air pressure Bar Psi RAPPORT RATIO Pump pressure ratio CE EC European conformity II2G Use in explosive area II group II 2 category 2 Surface material intended for an envi...

Страница 21: ...06 F Foot FO 2 Follower plate 105 mm FP 5 Plain cylinder 112 mm PC Documentation Reference Air Motor 7200 582144110 Air Motor 9200 582145110 5 3 Correspondence table Existant part number Significant d...

Страница 22: ...Materials of construction and seals kit Packings Depending on seal kit Available Motors Motor selection XX 72 92 NONE MOTOR 7200 MOTOR 9200 Pressure Ratio 25 1 40 1 Maximum Air Inlet Pressure bar 6 6...

Страница 23: ...construction CS Mixed steels Pump body Wet Cup Carbon steel Upper body Carbon steel Cylinder Carbon steel chromed Piston Upper check Piston rod Stainless steel chromed Nut Carbon steel Valve cone Carb...

Страница 24: ...iston 1 expels the product from the upper chamber V2 to the outside and sucks the product to fill the lower chamber V1 The shovel pushes the product into the pump foot V3 When the piston 1 is lowered...

Страница 25: ...ment of the product inside the pump and its accessories as well as that caused by the seals creates static electricity that can cause fire or explosion Therefore the fluid section system must be earth...

Страница 26: ...t the order in which the cables hoses and pipes are connected is in accordance with the connection diagram Make sure that all cable connectors hose and pipe connections are correctly fitted Remember t...

Страница 27: ...ure drops 7 3 Storage Pump Place the equipment away from moisture after closing the various air inlets and various openings plugs Storage before installation Storage ambient temperature 0 50 C Protect...

Страница 28: ...removed by flushing with a suitable solvent At the end of the day flush with a suitable solvent It is advisable to stop the fluid section in the low position in order to prevent the product from takin...

Страница 29: ...ening Tightening of the Wet Cup Verify cup is filled with lubricant T Run the pump then tighten the cup after 10 minutes again after 1 hour then after1 day of operation In the event of a leak the cup...

Страница 30: ...resulting from the destruction the occultation or the total or partial removal of the protectors 9 3 Start up Pumps are tested for operation at the factory using a light weight oil lubricant Before s...

Страница 31: ...off valve to remove residual air from the motor Unlock the gun valve tap Bring the gun valve tap close to a metal bucket in order to recover the product Hold it against the wall of the bucket to avoid...

Страница 32: ...stopped The fluid is polymerized hardened dried in the pump Clean the pump change the parts if necessary The cup is too tightened Loosen Broken part s in the pump Remove check replace The motor seems...

Страница 33: ...on seals or cylinder worn Replace parts Seals incorrectly mounted or damaged Check the mounting change if necessary The pump does not deliver enough pressure Insufficient air pressure to the motor val...

Страница 34: ...only the most common problems If the information given here does not solve the problem you are experiencing please contact your local SAMES KREMLIN representative for assistance During prolonged shut...

Страница 35: ...Check the condition of the hoses Observe the piston rod of the pump Do not let the product dry onto the piston rod Check the lubricant level inside the cup keep it at half level Fill it if necessary I...

Страница 36: ...d it is imperative to follow the depressurization procedure and the safety instructions Before each reassembly Clean the parts with the appropriate cleaning solvent Fit new seals if necessary after gr...

Страница 37: ...Before each reassembly Clean the parts with the appropriate cleaning solvent Fit new seals if necessary after greasing them Grease the piston and the inside of the cylinder to avoid damaging the seal...

Страница 38: ...sassembly Reassembly Operation 38 Fluid Section all versions REXSH715 FP REXSH715 PC For a full description of spare parts see Part 12 Spare Parts A 2 A 1 A 1 A 1 A 1 A 1 A 1 C 1 C 1 A 2 A 1 C 1 A 1 A...

Страница 39: ...ction 4 Clamp the pump horizontally through the body 7 with a vice Unscrew the nut 35 and take off the shovel 34 the washer 33 38 and the spacer 32 Unscrew the tube 37 and take off the seal 36 Unscrew...

Страница 40: ...seal 18 change it if necessary Take off and check the first seal 9 change it if necessary Unscrew the cylinder 10 Loosen the gland nut 5 Take out the equipped piston rod 15 downwards Take off the pin...

Страница 41: ...seal 9 change it if necessary Unscrew the cylinder 10 Loosen the gland nut 5 Take out the equipped piston rod 15 downwards Take off the pin 23 unscrew the shovel rod 31 Take off the gland nut 27 Take...

Страница 42: ...e the piston 15 Remove and check the seal 9 from the pump body replace it if necessary Nota Check the upper valve seat In the event of damage which is rectified after fitting the ball must always be r...

Страница 43: ...the cylinder 10 Slide the lower valve 28 on the shovel rod 31 and tighten slightly the gland nut 27 Install the seal 18 in the valve body 21 Install the seat 30 and push it in its housing Locate the s...

Страница 44: ...ut 27 Install the seal 18 in the valve body 21 Install the seat 30 and push it in its housing Locate the seal 36 inside the valve body 21 Screw the end 43 Install the shovel 34 on the shovel rod 31 Sc...

Страница 45: ...ne SAMES KREMLIN accessories and spare parts designed to withstand the pump s operating pressures Fluid Section all versions REXSH715 FP REXSH715 PC WARNING these parts are not supplied with the fluid...

Страница 46: ...211 787 1 2 16 Ball 86 032 1 2 17 Ring 80 039 1 2 19 Lock nut 88 338 1 2 21 Lower body 010 521 599 203 175 1 3 22 Valve 203 161 1 2 23 Pin 88 431 1 3 24 Valve stop 203 170 1 3 25 M washer 60 123 1 1 2...

Страница 47: ...ve maintenance Level 2 Corrective maintenance Level 3 Exceptional maintenance Lower adapter flange Ind Description Ref Qty Spare part maintenance level Lower adapter flange for motors 7200 and 9200 14...

Страница 48: ...48 Recommended Seal kits Code Composition Use 06 PU GRAPHITED PTFE FKM Mastics PVC Butyl Accessory Ind Description Ref Qty Bottle of lubricant T 125 ml 0 034 oz 149 990 020 1 Allows a better mechanica...

Страница 49: ...al 9 O Ring 2 909 420 249 FKM Cup packing 5 84 334 PU Piston packing 8 203 162 PTFE G 36 O Ring 1 84 448 PTFE Shovel seal 7 60 121 PA 41 O Ring 1 84 457 FKM 18 O Ring 1 80 040 FKM PU PU PU PU PU PTFE...

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