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2 BALL PUMP

360 cm3

Pump REXSON 2B360

User Manual 582133110

2021-04-16

Index B

Translation of the original instructions

SAMES KREMLIN SAS

13 Chemin de Malacher

38240 Meylan

www.sames-kremlin.com

33 (0)4 76 41 60 60

Содержание REXSON 2B0360

Страница 1: ... PUMP 360 cm3 Pump REXSON 2B360 User Manual 582133110 2021 04 16 Index B Translation of the original instructions SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www sames kremlin com 33 0 4 76 41 60 60 ...

Страница 2: ...ny form whatsoever and any exploitation or communication of its contents are prohibited except with the express written consent of SAMES KREMLIN The descriptions and features contained in this document are subject to change without notice SAMES KREMLIN 2021 ...

Страница 3: ... NUMBERS OF HIGH VISCOSITY PUMPS 17 4 2 TABLE 1 FLUID SECTION AIR MOTOR SELECTION 18 4 3 TABLE 2 FLUID SECTION PUMP FOOT MATERIAL SELECTION 18 4 4 TABLE 3 SEALS PACK SELECTION 18 5 IDENTIFICATION 19 5 1 DESCRIPTION OF THE MARKING OF THE PLATE 19 5 2 CORRESPONDENCE TABLE NEW PART NUMBERS SIGNIFICANT DESIGNATIONS 21 5 3 CORRESPONDENCE TABLE EXISTANT PART NUMBERS SIGNIFICANT DESIGNATIONS 22 6 TECHNIC...

Страница 4: ... symptoms of faults Causes of faults Remedies to apply 34 10 MAINTENANCE 36 10 1 PREVENTIVE MAINTENANCE PLAN 37 Fluid section 37 10 2 GENERAL PRECONISATION MAINTENANCE 38 11 DISASSEMBLY REASSEMBLY OPERATION 39 Greases and thread lockers designations 39 Disassembly of the pump 42 Lower valve 42 Wet cup seals 43 Piston rod seals 43 Reassembly of the fluid section 44 12 SPARE PARTS 45 Lower adapter f...

Страница 5: ...ment and we thank you for it We have taken the utmost care from design to manufacture so that this equipment gives you complete satisfaction For a good use and an optimal availability we invite you to read this manual carefully before using your equipment Additional Documentations Documentation Reference Air Motor 7200 582144110 IMPORTANT Before assembly and start up please read and clearly unders...

Страница 6: ...ciate The warranty excludes wear parts deterioration or wear resulting from abnormal or unscheduled use by SAMES KREMLIN failure to observe instructions for proper operation or lack of maintenance The warranty is limited to the repair or exchange of parts returned to our factory and recognized as defective by us and does not cover the listed wear parts Any costs resulting from the operation cannot...

Страница 7: ...Declaration of Conformity 7 1 Declaration of Conformity Refer to the existing declaration delivered with the product ...

Страница 8: ... cause serious injury This material is for professional use only It must be used only for the purpose for which it was intended Do not modify or transform the material Parts and accessories must only be supplied or approved by SAMES KREMLIN The equipment must be checked periodically Defective or worn parts must be replaced Never exceed the maximum working pressures of the equipment components Alwa...

Страница 9: ...ion Danger hot parts or surfaces Danger flammability risks Danger electricity Risk of explosion Danger user Warning Danger Gloves required Grounding Protective helmet Hearing pro tection Mandatory respiratory protection Safety shoes Protective clothing Protective visor Safety glasses is mandatory Refer to the manual instruction leaflet ...

Страница 10: ...t components Danger of pressure Safety requires that a pressure relieve shutoff valve be mounted on the pump motor supply circuit to allow trapped air to escape when the supply is shut off Without this precaution the residual air from the engine may cause the motor pump to operate and cause a serious accident Similarly a material bleed valve must be installed on the material circuit so that materi...

Страница 11: ...ng insufficient ventilation open flames or sparks can cause an explosion or fire which could result in serious injury To avoid these risks especially when using pumps it is imperative Before operating the Pump supply system make sure that all Pump equipment and material containers are grounded To ensure good ventilation Keep the work area clean and free of rags papers solvents Do not operate elect...

Страница 12: ...in the application in a container designed for that purpose Treat product waste with the legislation of the country where the equipment is used To wear protective clothing designed for that purpose Wearing goggles hearing protectors gloves shoes coveralls and masks for the respiratory tract Attention The use of halogenated hydrocarbon solvents and products containing these solvents in the presence...

Страница 13: ...ir motor is intended to be coupled to a pump Never modify the coupling system Keep hands away from moving parts The moving parts must be kept clean Before commissioning or using the motor pump read carefully the DECOMPRESSURIZATION PROCEDURE Check the proper operation of the pressure relief and bleed air valves Tubing Recommendations Keep hoses away from traffic areas moving parts and hot areas Ne...

Страница 14: ...herent risks to staff and the environment Wear and tear maladjustment malfunction of equipment or machines and the quality of the finished product The user will have to identify and prevent the potential dangers inherent to the implemented products such as Toxic vapors Fire Explosions It will determine the risks of immediate reactions or due to repeated exposures to the staff SAMES KREMLIN decline...

Страница 15: ...cs will be earthed via the earth cable of this motor This earth cable must be connected to a safe earth Have the earth continuity checked by a qualified electrician If earth continuity is not assured check terminal wire and grounding point Never operate the equipment without solving this problem Do not store more flammable products than necessary inside the work area These products must be stored ...

Страница 16: ...designed and manufactured with high quality materials and components that can be recycled and reused European Directive 2012 19 EU applies to all devices marked with this logo crossed out bin Find out about the collection systems available for electrical and electronic devices Comply with the rules in your area and do not dispose of old appliances with household waste Proper disposal of this old d...

Страница 17: ...sion of thick products 50000 cP Different configurations are available Significant designation Ex 1 cP 1 mPa s 2B R E X 0360 Technology Ball pump 2B Air Motor None XX Motor 7200 72 Refer table 1 Material of construction SC Stainless steel Carbide valves Refer table 2 Pump foot WM Wall Mounted FP Follower plate Refer table 2 Seal pack PU 06 Refer table 3 Product Family High Viscosity Pump REX 2B R ...

Страница 18: ...vailable material SC Stainless steel carbide valves WM Wall mounted FP Follower plate 4 4 Table 3 Seals Pack Selection Available Seals Packing Static seals O rings Upper seals packing Piston seals packing 06 PU FKM PU and PE PTFEG PTFE Polytetrafluorothylene Teflon like properties PTFEG PTFE Graphite impregnated PE Polyethene UHMWPE FKM Flouroelastomer Viton like properties PU Polyurethane PTFEV P...

Страница 19: ... Voltage Directive 2006 95 EEC EMV Directive 2004 108 EEC Safety of machinery Basic terms general implementation guidelines DIN EN ISO 12100 T1 T2 Safety of machinery Temperatures of touchable surfaces EN 563 Safety of machinery Safety engineering requirements for fluid power systems and their components Pneumatics EN 983 ATEX Directive 2014 34 EU II 2 G Group II Category 2 Gas ...

Страница 20: ...t pressure Bar Psi AIR Maximum air pressure Bar Psi RAPPORT RATIO Pump pressure ratio CE EC European conformity II2G Use in explosive area II group II 2 category 2 Surface material intended for an environment in which explosive atmospheres due to gases vapors mists are likely to occasionally occur during normal operation G gas IIA T3 IIA Reference gas for equipment qualification T3 Maximum surface...

Страница 21: ...Part Number Significant Designation 61 MO 0360 M S F 000 REX2B0360 MO MA FO SE Options MO Motor MO 55 MOT7200 72 M Material MA 4 Stainless Steel Carbide valve SC S Seal SE 6 PU PTFEG 06 F Foot FO 1 Wall mounted WM 2 Follower plate Ø 80 mm FP Documentation Reference Air Motor 7200 582144110 ...

Страница 22: ...signations Existant part number Significant designation Motor Material Foot Seal 144 240 006 REX2B0360 XX SS FP 06 None SS Stainless steel FP Follower plate Ø 80 mm 06 PU PTFEG 151 130 006 REX2B0360 72 SS FP 06 MOT7200 53 1 SS Stainless steel FP Follower plate Ø 80 mm 06 PU PTFEG ...

Страница 23: ... 176 F Wetted parts Depending on Materials of construction and seals kit Packings Depending on seal kit Available Motors Motor selection XX 72 NONE MOTOR 7200 Pressure Ratio 53 1 Maximum Air Inlet Pressure bar 6 psi 100 Maximum Outlet Fluid Pressure bar 320 psi 4600 Minimum Outlet Fluid Pressure bar 80 psi 1153 Complete Pump Weight Kg 75 Lbs 165 4 Air consumption 15 Cycles min 4 bar NL min 1 1145 ...

Страница 24: ...ction MA SC stainless steel carbide valves Pump body Wet Cup Carbon steel Zinc treated Upper body Stainless steel Cylinder Stainless steel chromed Piston Upper check Piston rod Stainless steel chromed Valve body Stainless steel Valve ball Stainless steel Valve seat Carbide Lower valve Lower check Bodys Stainless steel Ball Stainless steel Seat Stainless steel Pump Foot Stainless steel ...

Страница 25: ... flap 2 closes and the lower flap 3 opens The piston 1 expels the product from the upper chamber V2 to the outside and sucks the product to fill the lower chamber V1 When the piston 1 is lowered the upper flap 2 opens and the lower flap 3 closes The piston 1 compresses the fluid in the lower chamber V1 and transfers it to the upper chamber V2 Since the volume of the upper chamber V2 is half that o...

Страница 26: ...ement of the product inside the pump and its accessories as well as that caused by the seals creates static electricity that can cause fire or explosion Therefore the fluid section system must be earthed via the motor ground cable see the motor instruction manual for its ground connection ...

Страница 27: ...the order in which the cables hoses and pipes are connected is in accordance with the connection diagram Make sure that all cable connectors hose and pipe connections are correctly fitted Remember that unconnected or incorrectly connected cables hoses and pipes can lead to malfunctions that endanger the safety of operating personnel 7 2 1 Fluid supply connection If the supply pressure is higher th...

Страница 28: ...sure drops 7 3 Storage Pump Place the equipment away from moisture after closing the various air inlets and various openings plugs Storage before installation Storage ambient temperature 0 50 C Protect the unit against dust water runoff moisture and shocks Storage after installation Protect the unit against dust water runoff moisture and shocks ...

Страница 29: ... removed by flushing with a suitable solvent At the end of the day flush with a suitable solvent It is advisable to stop the fluid section in the low position in order to prevent the product from taking hold of the piston rod Motor The Air motors are tested before their shipment Nevertheless Before coupling the Air motor to a fluid section pump it is recommended to run the air motor at a low air p...

Страница 30: ...tening Tightening of the Wet Cup Verify cup is filled with lubricant T Run the pump then tighten the cup after 10 minutes again after 1 hour then after1 day of operation In the event of a leak the cup must be tightened Tightening procedure Depressurize the Air motor see depressurization procedure Depressure the product circuit see depressurization procedure Tighten the cup clean it and fill it wit...

Страница 31: ... pump is mainly dedicated to the transfer and application of viscous products the pin is when leaving the factory positioned at the highest point This allows the ball to move far away from the seat and allow the liquid to enter the pump during suction without hindering its passage Lower Hole position High Hole position Ball Ball Seat Seat Mounting for Fluid product Assembly for Medium Viscosity pr...

Страница 32: ...sulting from the destruction the occultation or the total or partial removal of the protectors 9 3 Start up Pumps are tested for operation at the factory using a light weight oil lubricant Before commissioning this lubricant must be removed by flushing with a suitable solvent At the end of the day flush with a suitable solvent It is advisable to stop the fluid section in the low position in order ...

Страница 33: ... off valve to remove residual air from the motor Unlock the gun valve tap Bring the gun valve tap close to a metal bucket in order to recover the product Hold it against the wall of the bucket to avoid interrupting the grounding continuity if necessary use the wire with clamp to ground the metal bucket Open the gun valve tap in order to drain the circuit Lock the gun valve tap in the OFF position ...

Страница 34: ...s stopped The fluid is polymerized hardened dried in the pump Clean the pump change the parts if necessary The cup is too tightened Loosen Broken part s in the pump Remove check replace The motor seems to operate but the pump does not deliver product Internal parts of the motor failing Check the operating of the motor Defective coupling Check coupling The pump operates but irregular flow Valve clo...

Страница 35: ...ls incorrectly mounted or damaged Check the mounting change if necessary The pump does not deliver enough pressure Insufficient air pressure to the motor valve insufficiently open air leak Check adjust Insufficient air inlet on the motor or outlet clogged hose not adapted Check filter mounting hose not adapted Cup or head piston seals too tightened Check mounting or loosen cup nut Abnormal operati...

Страница 36: ...r only the most common problems If the information given here does not solve the problem you are experiencing please contact your local SAMES KREMLIN representative for assistance During prolonged shutdown stop the pump when the piston is in the low position Guards motor cover coupling guard housings are set up for safe use of the equipment The manufacturer can not be held responsible in case of b...

Страница 37: ... Check the condition of the hoses Observe the piston rod of the pump Do not let the product dry onto the piston rod Check the lubricant level inside the cup keep it at half level Fill it if necessary It is normal for this lubricant to stain Tighten the packing cup moderately with the supplied wrench if necessary Check the tightness of the components If the pump is equipped with a pusher plate chec...

Страница 38: ...ed it is imperative to follow the depressurization procedure and the safety instructions Before each reassembly Clean the parts with the appropriate cleaning solvent Fit new seals if necessary after greasing them Grease the piston and the inside of the cylinder to avoid damaging the seals Fit new parts if necessary ...

Страница 39: ...ssembly Clean the parts with appropriate cleaning solvent Fit new seals if necessary after greasing them Grease the piston and the inside of the cylinder to avoid damaging the seals see table below Fit new parts if necessary Greases and thread lockers designations Index Instruction Description Part number A 1 PTFE grease TECHNI LUB grease 10 ml 0 0026 US gal 560 440 101 A 2 Anti seize grease Greas...

Страница 40: ...Disassembly Reassembly operation 40 Fluid section follower plate REX2B0360 FP For a full description of spare parts see Part 12 Spare Parts A 2 A 1 A 1 A 1 A 2 A 1 A 1 A 1 A 1 A 1 C 2 S 1 C 1 C 1 ...

Страница 41: ...Disassembly Reassembly operation 41 Fluid section wall mounted REX2B0360 WM A 2 A 1 C 1 A 1 A 1 A 1 A 1 A 1 A 1 A 1 A 1 C 2 S 1 For a full description of spare parts see Part 12 Spare Parts C 1 A 2 ...

Страница 42: ...valve body assembly 26 for the fluid section model REX2B0360 FP the flange 33 and the O Rings 25 Take off the piston 15 downwards Put aside the cylinder 10 Lower valve Unscrew the body of the foot valve body 26 Take off the ball cage 19 and the ball 22 Take off the seat 23 the seal 24 25 Clean the parts check them if they are damaged or worn change them Reinstall the parts in the reverse order of ...

Страница 43: ... 2 M8 holes of the cartridge Take off the washers 6 12 and the seals 11 Change the seals 11 Change the seal 7C Clean all the parts check them if there are damaged or worn change them Clean and reinstall the parts in the reverse order of the disassembly sequence Piston rod seals Unscrew the seat 18 Take off the ball 17 the washers 6 12 the seals 11 Clean all the parts check them if there are damage...

Страница 44: ... the cylinder 10 into the body 7 Screw the foot valve body assembly 26 for the fluid section model REX2B0360 FP screw the O Rings 25 the flange 33 Tighten slightly Reinstall the protection 4 the connection flange 1 and the tie rods 14 Screw the 2 nuts 16 Couple the fluid section to the pneumatic motor NOTA The quantity of seals of the packing 11 depends upon the used package of seals ...

Страница 45: ... genuine SAMES KREMLIN accessories and spare parts designed to withstand the pump s operating pressures Fluid section follower plate REX2B0360 FP WARNING these parts are not supplied with the fluid section alone as they depend on the engine ...

Страница 46: ...Spare parts 46 Fluid section wall mounted REX2B0360 WM WARNING these parts are not supplied with the fluid section alone as they depend on the engine ...

Страница 47: ...44 240 120 1 2 12 M washer 209 652 1 1 13 Pin See motor coupling kit table 2 3 14 Tie rod See motor coupling kit table 2 3 15 Piston rod 144 240 155 1 2 16 Lock nut 88 339 4 3 17 Ball 87 320 1 1 18 Upper piston seat 209 649 1 1 19 Ball cage fitted 107 307 1 3 19A Ball cage N S 211 761 1 3 19B Lock nut N S 88 535 1 3 19C Screw N S 934 171 275 1 3 22 Ball 87 328 1 2 23 Lower seat 209 612 1 1 26 Foot...

Страница 48: ...55 N S 88 960 3 13 Pin N S 209 582 2 4 Protective housing N S 044 230 010 1 14 Tie rod N S 044 240 070 4 Recommended maintenance parts N S Denotes parts are not serviceable Level 1 Preventive maintenance Level 2 Corrective maintenance Level 3 Exceptional maintenance Recommended Seals pack Code Composition Use 06 PU GRAPHITED PTFE FKM Mastics PVC Butyl Accessory Ind Description Ref Qty Bottle of lu...

Страница 49: ... 2 84 468 FKM Cup packing 4 1 84 411 209 656 HPU PE Piston packing 7 209 658 PTFE G 24 O Ring 1 84 390 PTFE 25 O Ring 1 909 130 540 FKM 7C Cartridge seal 1 909 420 271 FKM PU PU PU PU PE PTFE G PTFE G PTFE G PTFE G PTFE G PTFE G PTFE G 11 45 11 45 Quantity to be assembled as required PTFE G Graphited PTFE ...

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