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A2CH3 F16 – OPERATING INSTRUCTIONS 

 

 

INDEX DATE  N° 

00 06/02/09 

DC69020 

 

7/16

 

Possible cause 

How to check  

Solution 

Defective liquid valve downstream 
of the pump  

 

Check downstream valve, put a 
direct line from the pump to the 
tank, and see if normal operation 
resumes

 

Replace the defective liquid valve

 

Chemical solidified in the pump

 

Check for chemical solidification in 
inlet or outlet lines or manifold

 

Return the pump to SGPPL 
FRANCE, site of Charnay 

 

Kink in air supply line

 

Visually inspect lines for kinks

 

Replace kinked line(s)

 

Defective air supply 3/2 valve

 

Supply the pump with air from a 
source other than the one from the 
3/2 valve

 

Replace the 3/2 valve

 

Air pressure to pump too low 

 

Inspect settings on regulators and 
gauge level

 

Set air pressure supply in 
agreement with SGPPL FRANCE 
pumps data sheet

 

Air undersupply 

 

Physically check that the air tubing 
size fits the pump size (see data in 
pump manual) 

Install proper tubing size

 

Try to activate the pin on the top 
on the shuttle valve and see if 
normal operation resumes

 

If this happens too often, change 
the shuttle valve (the pump 
probably needs a PM kit 
maintenance)

 

Replace shuttle valve and see if 
normal pump operation resumes

 

Change the shuttle valve (the 
pump probably needs a PM kit 
maintenance)

 

Visually check the tightening of 
the shuttle valve, check for air 
leaks

 

Tighten back the shuttle valve

 

Shuttle valve failure 

Check if the shuttle can move in 
the shuttle valve

 

Change the shuttle valve (the 
pump probably needs a PM kit 
maintenance). Check the air is not 
lubrificated. Check that no liquid is 
dripping on the pump or shuttle 
valve

 

Damaged bellows

 

Check to see if mist or dripping is 
coming from the muffler or PP 
core

 

Return the pump to SGPPL 
FRANCE, site of Charnay

 

Damaged check valves 

 

Visually check if they are moving 
properly

 

Return the pump to SGPPL 
FRANCE, site of Charnay 
(warranty), or authorized service 
center for PM kit maintenance

 

Internal pump failure

 

Replace the pump with a new 
pump (same model), and see if 
normal operation resumes

 

Return the pump to SGPPL 
FRANCE, site of Charnay

 

Содержание A2CH3 F16

Страница 1: ...boulevard des Bouvets E A D A C des Berthilliers F 92741 NANTERRE CEDEX F 71850 CHARNAY LES MACON Tel 33 0 1 55 68 59 59 Tel 33 0 3 85 20 27 00 Fax 33 0 1 55 68 59 68 Fax 33 0 3 85 29 18 48 SAINT GOB...

Страница 2: ...on 3 III 1 Testing III 2 Set up III 3 Connections III 3 1 Air nitrogen connections III 3 2 Fluid connections III 4 Initial tests and Adjustments IV Applications 5 IV 1 Chemical compatibility IV 2 Temp...

Страница 3: ...16 gpm or 60 lpm 3600l h Discharge pressure 65 PSI max or 4 5 bar please contact us for higher values Suction head 14 feet water column or 4 meters Max air consumption 225 Nl min Connections 3 4 X1 or...

Страница 4: ...with ISO 8573 1 On no account should the air nitrogen supply be lubricated oil or water droplets will cause the shuttle valve to malfunction Minimum and maximum supply pressure must be between 29 and...

Страница 5: ...10x13 mm Max length 10 feet or 3 meters 9 Temperatures 9 1 Environment 50 to 140 F or 10 to 60 C 9 2 Maximum fluid temperature 185 F or 85 C Please contact us for higher temperature 10 No muffler III...

Страница 6: ...MUST not Connect the pump inlet or outlet with air nitrogen or liquid under pressure Use lubricated and or wet air nitrogen Have an air line length between the pump and air pressure regulator higher t...

Страница 7: ...pendix documents VI 2 Maintenance and repair procedures These procedures are to be found in the manual A2CH3 F16 MAINTENANCE AND REPAIR PROCEDURES Please request another copy if it has not been suppli...

Страница 8: ...ize Try to activate the pin on the top on the shuttle valve and see if normal operation resumes If this happens too often change the shuttle valve the pump probably needs a PM kit maintenance Replace...

Страница 9: ...e data in the pump manual Install proper tubing size Try to activate the small piston on the top on the pump and see if normal operation resumes If this happens to often change the shuttle valve the p...

Страница 10: ...d is not damaged Retighten the manifold nuts Connection nut improperly not enough tightened Check if the connection nuts are properly tightened Verify that the thread is not damaged Retighten the conn...

Страница 11: ...Replace the pump with a new pump same model and see if normal operation resumes Return the pump to SGPPL FRANCE site of Charnay Damaged bellows Check to see if mist or dripping is coming from the muf...

Страница 12: ...3 3 5 4 4 5 5 0 500 1000 1500 2000 2500 3000 3500 4000 Flow Rate l h Back pressure Bar Inlet air pressure 2 bar Inlet air pressure 2 5 bar Inlet air pressure 3bar Inlet air pressure 3 5 bar Inlet air...

Страница 13: ...A2CH3 F16 APPENDIX SECTION VIEW OF THE PUMP INDEX DATE N 00 06 02 09 DC69020 12 16...

Страница 14: ...A2CH3 F16 APPENDIX SECTION VIEW OF THE SHUTTLE VALVE INDEX DATE N 00 06 02 09 DC69020 13 16...

Страница 15: ...M5 9402 M5 PEEK NUT SUPPORT 2 M6 2793F SHAFT COMPOSITE ORING 4 M7 9474 PTFE GUIDING RING 2 M8 9381 CENTRAL SHAFT 1 M9 9434 BELLOW INSERT 2 M10 2782 C PEEK TIE ROD 8 M11 2783 C PEEK NUT 16 M4 included...

Страница 16: ...A2CH3 F16 APPENDIX PUMP SIZES INDEX DATE N 00 06 02 09 DC69020 15 16 PART NUMBER INDEX A2XX3 00...

Страница 17: ...LET AIR PRESSURE FLUID TEMPERATURE INDEX DATE N 00 06 02 09 DC69020 16 16 Max static inlet air pressure according to fluid temperature 0 1 2 3 4 5 6 0 20 40 60 80 100 120 Fluid Temperature C Static in...

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