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V18 Mar 2019US - SD667052

HEAT PUMP WATER HEATER

BMTB 130 / 200 / 300

INSTALLATION AND

MAINTENANCE INSTRUCTIONS

Содержание BMTB 130

Страница 1: ...V18 Mar 2019US SD667052 HEAT PUMP WATER HEATER BMTB 130 200 300 INSTALLATION AND MAINTENANCE INSTRUCTIONS...

Страница 2: ...YSTEM SECTION 5 REFRIGERATION INSTALLATION OF THE SYSTEM SECTION 6 ELECTRICAL INSTALLATION OF THE SYSTEM SECTION 7 TESTING AND COMMISSIONING SECTION 8 INSPECTION AND MAINTENANCE SECTION 9 USING THE CO...

Страница 3: ...ponsibility of the installer to ensure the installation complies with all relevant local and national standards and regulations 1 2 Each component of the BMTB is supplied complete with its own instruc...

Страница 4: ...es its maximum working pressure for one hour Systems containing plastic pipework should be pressure tested in accordance with the pipe manufacturers instructions It is also recommended that the existi...

Страница 5: ...on 2 8 If transporting in the horizontal orientation ensure the unit is laid down on it s left hand side so that the left hand side is facing the ground Failure to do so may cause permanent damage Mag...

Страница 6: ...hich heats the water inside the cylinder The product has a reciprocating compressor for quiet and efficient performance With these features the BMTB is designed to have a long trouble free life 3 3 Th...

Страница 7: ...d Double panel weight Ibs Double panel dimensions h x w x d Thermodynamic panel input output Lubricant in the compressor Sound Power Level R134a Global Warming potential 3 8 BMTB 300 79 2580 6800 Typ...

Страница 8: ...ented type or vented type 4 4 The minimum incoming cold water mains inlet requirements for the BMTB is 20psi operating pressure and 5 US gal per minute flow rate 4 5 Adjustable pressure reducing valve...

Страница 9: ...I J K L M N O P Q R S Thermodynamic evaporator panel Big Magic Thermodynamic Box Hot water outlet Pressure temperature relief valve Dual thermostat Sensor pocket Boiler flow Immersion heater Boiler r...

Страница 10: ...educed where necessary 4 13 We highly recommend installing a thermostatic mixing valve in system where the set point temperature of either the heat pump or any heat sources connected to the boiler coi...

Страница 11: ...unvented unit must be fitted to comply with the latest version of relevant local and national standards 4 20 Before filling please ensure the pressure in the expansion vessel is 43 5psi This is the s...

Страница 12: ...ee figure 2 5 2 Thermodynamic Panel Location The thermodynamic panel can be located facing any aspect On either an exterior wall or pitched roof If the panel is installed on a roof it should be fixed...

Страница 13: ...fixed with the bolt head facing out 5 6 Fix and secure the thermodynamic panel to a wall as show in figure 4 Ensure to fix all 6 Brackets to the panel and exterior wall NOTE Ensure that the BMTB IS co...

Страница 14: ...ressor failure To help eliminate leaks use refrigeration oil on the thread of the 3 8 flare connections before tightening the flare nut 5 8 Pipework Installation All refrigeration pipework should be i...

Страница 15: ...s used an additional 0 22 Ibs of refrigerant gas is required this is in addition to any gas added as per 5 10 5 12 The refrigeration circuit shall be designed with as few bends as possible with a maxi...

Страница 16: ...Panel liquid inlet and the BMTB suction side is connected to the Thermodynamic Panel gas outlet NOTE Do not loosen or open service ports until all connections are made and the system has been fully le...

Страница 17: ...and no leakage of nitrogen has been confirmed the nitrogen can be vented The vacuum pump must be connected into the service port to begin vacuuming evacuating the system Vaccum the system to 0 5 torr...

Страница 18: ...onal standards NOTE In Area s with 110V branch circuits within the home you will be required to install a dedicated single phase 220 240V circuit from the electrical consumer panel to provide 220 240V...

Страница 19: ...B 1 0 FRONT TERMINALS REAR TERMINALS KLIXON CAPACITOR BR 1 0 R 1 0 G Y 1 5 SWITCH HEATER TERMINALS CAPACITOR G Y 1 5 BR 1 5 B 1 5 IMMERSION HEATER L N E MAINS CABLE IMMERSION HEATER E L N HP SWITCH S...

Страница 20: ...not connecting the BMTB to a PV Inverter proceed to section 7 6 11 To connect the BMTB to a PV inverter a 2 conductor wire is required There is no maximum or minimum distance requirements of this 2 co...

Страница 21: ...eys until 140 is displayed on the controller Press P Hold U arrow key for 5 seconds SP is displayed Press arrow keys until rE is displayed Press P Press arrow keys until r d is displayed Press P Press...

Страница 22: ...propriate minute Press P d xx is shown d stands for day of the week d 01 Monday d 02 Tuesday etc Select the appropriate day Press P to confirm c CL is shown Select c dt scrolling with the arrow down c...

Страница 23: ...than programmed temperature e Standard Mode also incorporates an Anti legionella cycle this is is actuated automatically once a week every Monday between 5 00 to 7 00 using the integral real time clo...

Страница 24: ...function has been introduced to improve the efficiency of the system and the life of the compressor c Leave the system running for a minimum of 30 minutes and check 1 The sight glass to make sure it i...

Страница 25: ...ubject to freezing protection has been provided There is no hot water leaking from the water supply hot water supply pipes and temperature and pressure relief valve s Pipework is installed from the te...

Страница 26: ...densation insulation excluding brass flare nuts and no rips tares or holes are present within the insulation If a heat source has been connected to the boiler coil a dual thermostat and motorised isol...

Страница 27: ...th cases check that the discharge pipe work D1 and D2 is carrying the water away adequately If not check for any potential blockages and clear them where necessary WARNING THE DISCHARGING WATER MAY BE...

Страница 28: ...TION Press to show SP program mode to change operating temperature of the compressor Increases the temperature Decreases the temperature COMMENTS The temperature of the compressor is pre set at 130 F...

Страница 29: ...11 Using the BMTB Blue colour breakdown CMYK cyan 68 magenta 46 yellow 0 key 3 RGB 79 134 247 Hex 4f86f7 Blue colour breakdown CMYK cyan 68 magenta 46 yellow 0 key 3 RGB 79 134 247 Hex 4f86f7 Blue co...

Страница 30: ...ON Check the power supply Check that the power switch is on Please check the gas through the sight glass Verify the cleanness of the hydraulic circuit Check the pressure switches function properly Lim...

Страница 31: ...ion Refrigerant Leak or Load SOLUTION Check the temperature set point on screen Check the right placement of the temperature sensor inside the cylinder Check the proper insulation of the hydraulic cir...

Страница 32: ...ial installation and replacement No guarantee of performance can be given if non Manufacturer approved parts are used REPLACEMENT OF PARTS 240V 1 5 Kw immersion heater 1 3 4 thread Unvented cold feed...

Страница 33: ...ry unit and recovery bottle Use R134A refrigerant recovery equipment refrigerant recovery equipment for other refrigerants may damage the equipment or the unit b When carrying out the refrigerant coll...

Страница 34: ...t Ensure to appropriately mark these cables for reconnection later on e Lift and remove the existing heat pump plate Ensure to take care when removing the heat pump as this will be required to be cour...

Страница 35: ...ections with a leak detector If during the 45 minutes of monitoring the pressure in the system declines re braze tighten or re flare connections and restart the test Repeat if necessary until pressure...

Страница 36: ...the heat pump and evaporator If the pipework separation is greater than 26 2 an additional 1 6 oz per 3 ft of R134A will be required up to 12 8 oz additionally R134A 3 4 Ibs maximum refrigeration qua...

Страница 37: ...ntact should be made with Magic Box International Magic Box International is not responsible for shipping costs associated with warranty returns By this guarantee MAGIC BOX INTERNATIONAL a trading nam...

Страница 38: ...following conditions Its installation shall be carried out in accordance with the manufacturer s instructions and in compliance with all the technical and safety standards applicable whether they are...

Страница 39: ...es exceeding ceilings set by legislation Absence of security group in the inlet system according to the legislation System malfunction arising from improper installation of the hydraulic circuit compo...

Страница 40: ...VICE RECORD Date of visit Engineer Name Job Role Company Name Telephone Number Comments Signature Date of visit Engineer Name Job Role Company Name Telephone Number Comments Signature Date of visit En...

Страница 41: ...that install maintain or dispose of equipment share responsibility for trying to stop leaks with the operators of equipment They must check all equipment for leaks RECOVER F GASES WHEN DISPOSING OF EQ...

Страница 42: ...42 SAHP BMTB Installation Manual V1 Mar 2019US SD667052...

Страница 43: ...SAHP BMTB Installation Manual 43 V1 Mar 2019US SD667052...

Страница 44: ...UNIT 2 GALLIFORD ROAD ESSEX CM9 4XD 020 3814 1820 INFO SAHP INFO SOLAR ASSISTED HEAT PUMP Certificate Number MCS HP0234 02 BMTB 130 SOLAR ASSISTED HEAT PUMP Certificate Number MCS HP0234 03 BMTB 200...

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