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MF 9841 SG-FNX4 8 – 1

MF 9841

Service Manual

[8] SG-FNX4

1. Unpacking the SG-FNX4

A. Removal of the saddle finisher

* For removal of the saddle stitch finisher, manpower of two per-

sons or more is required.

Remove the fixing material, and remove the top case.
Remove the packing cushion and bundled items.

Holding the upper part of the saddle stitch finisher by two peo-
ple, pull up the saddle stitch finisher, and make it stand upright.
(Be careful to sliding worker's foot.)

Remove the skid and packing cushions.

One person tilt the saddle stitch finisher, another person
remove the lower tray.

Remove the other side similarly.

Содержание MF 9626

Страница 1: ...SG GCX1 Large capacity tray 4 1 5 SG FNX3 Inner Finisher 5 1 6 SG PMX1 Punch module 6 1 7 SG BPX2 Paper pass unit 7 1 8 SG FNX4 Saddle stitch finisher 8 1 9 SG PMX2 Punch module 9 1 10 SG FEX2 Facsim...

Страница 2: ...PS3 EXPANSION KIT SG PSX1 13 XPS EXPANSION KIT SG XEK1 14 BARCODE FONT KIT SG BF1 15 DATA SECURITY KIT SG DSK2 19 DATA SECURITY KIT SG DSK3 20 DESKTOP DOCUMENT MANAGER 5 LICENSE KIT SG LX5 21 KEYBOAR...

Страница 3: ...STP FNX1 For finisher 12 STAPLE CARTRIDGE STP FNX4 For saddle Printer expansion 13 PS3 EXPANSION KIT SG PSX1 14 XPS EXPANSION KIT SG XEK1 SG MEX1 is required 15 BARCODE FONT KIT SG BF1 Image send expa...

Страница 4: ...r lead wires to reduce impedance An electrical work is required Use of a step up transformer is also available In this case the capacity must be great enough for the max power consumption of the machi...

Страница 5: ...d 2 Transit and delivery A Implements facility and manpower It is recommendable to use a forklift for bringing in the machine for safety If no forklift is available man power of four persons is requir...

Страница 6: ...he SG CPX4 or SG CPX6 then unpack the main unit and securely place the main unit on the SG CPX4 or SG CPX6 before installing the main unit A Lock release 1 Tray rotation plate lock release 1 Pull out...

Страница 7: ...color installation Be careful not to attach fingerprints or oily dirt on the DV roller sur face 1 Open the front cabinet 2 Check that the lock is released as shown in A Loosen the blue screw and open...

Страница 8: ...n replacing developer use an extreme care not to drop developer on the drive section marked with 8 Install the DV cover in the arrow direction A When installing the DV cover be sure to engage the pawl...

Страница 9: ...wer outlet 2 With the front cabinet open turn on the power switch on the operation panel 3 With the front cabinet open turn on the power switch on the operation panel 4 With the front cabinet still op...

Страница 10: ...imes 2 Remove the heat seal 3 Open the front cabinet and insert each toner cartridge Be sure to install the color cartridges to their proper posi tions Avoid installation to a different color position...

Страница 11: ...tall of the paper exit tray 1 Install the paper exit tray package part No 4 A to the upper section of the right door Install the paper exit full detection actuator package part No 5 B Be careful of th...

Страница 12: ...key in the above screen to change the set tings The following settings can be configured 2 Tray size setup 1 Pull out the paper tray Gently pull the tray out until it stops If paper remains in the tr...

Страница 13: ...he value of set item B 3 Press EXECUTE key The check pattern is printed out 4 Check the printed black image for any skew Measure the right angle level by using the six cross patterns printed in black...

Страница 14: ...k image for any skew right angle in procedure 4 in advance If the image is skewed in the arrow direction of A shift the adjustment screw to X direction If the image is skewed in the arrow direction of...

Страница 15: ...Image loss void area image off center adjustment Make a copy in the original table mode and in the RSPF DSPF mode Check to confirm that the image loss and the void area are in the range shown below N...

Страница 16: ...0 28 mode 2 Select OC ADJ with the key button 3 Select the paper feed tray with paper in it with the key button Any paper size will do 4 Press EXECUTE key The color patch image adjustment pattern is p...

Страница 17: ...fter the machine has finished calculating the adjustment amount for the front side the next screen appears where you can have the machine start reading SPF adjustment patterns for the back side 8 Set...

Страница 18: ...ey Scanning of the DSPF adjustment pattern is started 10 The adjustment result screen is displayed 11 Press OK key The adjustment value is saved in EEPROM and RAM and the display is shifted to the end...

Страница 19: ...Remark Descriptions on the factory service key button in the color bal ance automatic adjustment menu There are two kinds of the gamma target for the color balance automatic adjustment the factory tar...

Страница 20: ...correction is dis played Press OK key The initial setting of the half tone image correction is per formed 9 When COMPLETE THIS PROCEDURE is displayed the adjustment operation is completed Cancel the...

Страница 21: ...or balance adjustment result correctly If the color balance of each patch of the process black CMY mixed color is slightly shifted to Magenta it means that the adjustment is proper If the color balanc...

Страница 22: ...d without adjustments shortening the servicing time N Necessary works before moving the machine 1 If the following options are installed remove all of them from the machine Saddle stitch finisher Larg...

Страница 23: ...arts C Check the packed items 1 Check that all the items are included in the package 2 Installation Note before installation Before starting installation check to insure that the data lamp on the oper...

Страница 24: ...overs of the both sides of the main unit 2 Put the main unit on the desk unit Use man power of four persons or more to lift the main unit Place the main unit on the desk unit slowly by fitting the ext...

Страница 25: ...and left of the main unit front side and fix them with the fixing screws package part No 2 6 Replace the No 3 and No 2 trays to the original positions 7 Lift the connection plates and fix them with t...

Страница 26: ...as pulled out E Connector connection 1 Remove the screw from the back of the main unit Remove the connector cover 2 Connect the connector 3 Split the removed connector cover along the perforated line...

Страница 27: ...executed individually LEAD Print image lead edge image position adjustment OFFSET Print image off center adjustment When ALL is selected both of the above two items are executed simultaneously 4 Selec...

Страница 28: ...n panel does not light up or blink A Turn off the power of the main unit 1 Turn OFF the power switch on the operation panel 2 Open the front cabinet Turn OFF the power switch in the front cabinet of t...

Страница 29: ...unit MF 9626 9631 MF 9841 5 Install the connector cover and fix it with the screw 6 Install the exit tray unit A and the full detection actuator B package part No 2 Be careful of the installing direct...

Страница 30: ...installation check to insure that the data lamp on the operation panel does not light up or blink A Turn off the power of the main unit 1 Turn OFF the power switch on the operation panel No Names of...

Страница 31: ...the mounting plate upper package part No 1 to the right side of the main unit with the fixing screw A package part No 3 When installing put the rubber section of the mounting plate upper on the lower...

Страница 32: ...closer to the main unit 2 Check to insure that the height adjustment check rib of the large capacity tray unit and the axis line of the mounting plate upper mounted to the main unit are in the same l...

Страница 33: ...line of the mounting plate upper and insert the large capacity tray unit 7 Tighten the loosened screw D Connector connection 1 Remove the screw and remove the connector cover 2 Connect the connector a...

Страница 34: ...de 3 Set the mark position of the auxiliary guide and the cas sette R to the size from A4 to LT and fix with the fixing screw flat screw At that time set the mark position of the auxiliary guide and t...

Страница 35: ...ing procedures 1 Slowly pull out the tray until it stops 2 Loosen the stopper fixing screw 1 pc on the right lower side of the tray so that the stopper does not function 3 Pull out the tray again unti...

Страница 36: ...w Fix the upper section with the fixing screw blue screw which was removed previously NOTE When the rear edge shaft is switched to B5 check to confirm that the side plates F R are already set to B5 If...

Страница 37: ...ted individually LEAD Print image lead edge image position adjustment OFFSET Print image off center adjustment When ALL is selected both of the above two items are executed simultaneously 4 Select a p...

Страница 38: ...arge capacity tray 2 Slowly insert the tray to the original position Then make a copy to check to insure that there is no more shift Repeat the procedures until there is no shift b When the shift is i...

Страница 39: ...tems 1 Check that all the items are included in the package No Packed part names Quantity 1 Finisher fixing plate 1 2 Front slide rail 1 3 Dummy punch unit 1 4 Front open close cover 1 5 Punch cover 1...

Страница 40: ...cabinet of the main unit 3 Disconnect the power plug of the main unit from the power out let B Removal of the paper holding arm unit 1 Push up the section A to disengage the pawl and remove the paper...

Страница 41: ...he main unit frame with the hole in the finisher fixing plate package part No 1 7 Fix the right cover plate with the fixing screw package part No 8 Fix the side plate of the paper exit shifter with th...

Страница 42: ...and the accuride Fix it with the coin screw package part No 10 13 Install the front open close cover package part No 4 to the front rail stay rotating shaft and fix it with the resin clip pack age par...

Страница 43: ...lug of the main unit into the power outlet 2 Open the front cabinet Turn ON the power switch in the front cabinet of the main unit 3 Turn ON the power switch on the operation panel Second label Corner...

Страница 44: ...nit Note before installation Before starting installation check to insure that the data lamp on the operation panel does not light up or blink Do not install the punch unit first because doing so woul...

Страница 45: ...e power out let B Installation of the punch unit 1 Open the front cabinet 2 Open the front cover and slide the inner finisher to the left 3 Remove the coin screw and remove the finisher slide stopper...

Страница 46: ...with the dove A and fix the punch unit with the screw which was fixing the dummy punch unit 10 Cut the lid of the punch cover with nippers 11 Remove the dust box 12 Fix the punch cover and the band t...

Страница 47: ...ront cabinet Turn ON the power switch in the front cabinet of the main unit 3 Turn ON the power switch on the operation panel 2 1 Second label Corner R end fitting Lose the clearance First label Label...

Страница 48: ...ting installation check to insure that the data lamp on the operation panel does not light up or blink A Turn off the power of the main unit 1 Turn OFF the power switch on the operation panel 2 Open t...

Страница 49: ...ng arm which is easily removed alone and the paper holding arm holder C Installation of the interface pass unit 1 Open the front cabinet Remove the screws and remove the front cabinet upper 2 Disengag...

Страница 50: ...t Install the interface left cabinet with the fixing screw A pack age part No 4 of the paper exit tray which was removed in procedure 4 7 Insert the reverse tray package part No 3 along the groove in...

Страница 51: ...PX2 7 4 11 Insert the interface pass unit along the guide rail 12 Fix the interface pass disconnection preventing lever with the fixing screw A package part No 4 13 Go to the saddle finisher installin...

Страница 52: ...xing material and remove the top case Remove the packing cushion and bundled items 2 Holding the upper part of the saddle stitch finisher by two peo ple pull up the saddle stitch finisher and make it...

Страница 53: ...ided on the front side of the option desk is securely installed Make sure that the connection plate package part No 2 included in the package is securely installed A Replacement of the Operation Manua...

Страница 54: ...into the connection hole If the guide pin is not inserted smoothly perform the follow ing adjustment 1 When the guide pin is not fit with the connection hole in the finisher 1 Loosen the fixing screw...

Страница 55: ...and lower clearances between the main unit and the finisher are not even remove the screw one for each of the foot covers on the front rear sides and remove the foot cover 3 Loosen four fixing screws...

Страница 56: ...l attachment 1 Attach the label to the position indicated in the figure For scanner package part No 10 For RSPF DSPF package part No 11 H Turn on the power of the main unit 1 Insert the power plug of...

Страница 57: ...MF 9841 SG FNX4 8 6 2 Open the front cabinet Turn ON the power switch in the front cabinet of the main unit 3 Turn ON the power switch on the operation panel ON State of switch ON OFF...

Страница 58: ...data lamp on the operation panel does not light up or blink A Turn off the power of the main unit 1 Turn OFF the power switch on the operation panel 2 Open the front cabinet Turn OFF the power switch...

Страница 59: ...ove the screw and remove the front inner cover 5 Remove the screw and remove the dummy punch guide 6 Install the punch unit to the saddle finisher Fix the punch unit with the screw which was removed f...

Страница 60: ...d close the front cover 9 Fix the front lower cover with a screw 10 Fix the rear cover with a screw 11 Install the saddle finisher to the main unit C Punch jam processing label attachment 1 Open the f...

Страница 61: ...front cabinet of the main unit 4 Turn ON the power switch on the operation panel Second label Corner R end fitting Lose the clearance First label Label attachment reference Corner of the upper cabine...

Страница 62: ...he main power switch to the OFF opsi tion 3 Remove the power plug of the main unit from the outlet B Attach the fax box unit to the rear part of the main unit 1 Remove the two screws from the rear cab...

Страница 63: ...side E Attach the interface cable 1 Connect the interface cable to the control PWB unit Note Check that the connector is not obliquely inserted 2 Push the interface cable into the recessed portion of...

Страница 64: ...and press the START key 3 Use the numeric keys to enter 06 in the sub code entry screen shown below and press the START key 4 Press the desired destination on the touch panel and press EXECUTE to hig...

Страница 65: ...executed 6 After several minutes memory clear operation is completed and the YES button goes out Press the CA key to exit from the simulation mode Then the main unit is automatically rebooted K Connec...

Страница 66: ...h and the main power switch After completion of 1 and 2 the Internet Fax send function from the main unit becomes enable To enable the Internet Fax send with the PC FAX driver the following steps 3 an...

Страница 67: ...switch on the operation panel 2 Open the front cabinet Turn OFF the power switch in the front cabinet of the main unit 3 Disconnect the power plug of the main unit from the power out let No Name of p...

Страница 68: ...rews 3 Attach the USB hub PWB unit part No 3 in the package with the removed screws 4 Connect the connector of the scan mother harness and con nect the mother PWB connection harness part No 4 in the p...

Страница 69: ...ousing section of connector pull out it 2 Slowly pull the lead wire and disconnect the connector 3 There is a locking section on the reverse side Use care for that 5 Remove the screw and remove the pa...

Страница 70: ...No 2 in the package to the operation base plate unit 6 Install the operation base plate unit to the main unit and fix it with the screws 7 Attach the front cabinet upper and fix it with the screws E A...

Страница 71: ...ch Keyboard Select 4 Select your desired language and touch OK The keyboard layouts that can be selected are shown below 5 Press CA key to exit from system setting mode End of language setting The lay...

Страница 72: ...ol PWB unit remove all cables 1 Push the location indicated in the illustration to unlock and remove the ozone filter cover from the right rear cabinet 2 Remove the screw from the right rear cabinet 3...

Страница 73: ...e cable into the recessed portion of the sheet metal on the control PWB unit 3 Attach the snap band to the sheet metal of the control PWB unit 4 Push the control PWB unit into the main unit 5 Secure t...

Страница 74: ...cabinet of the main unit 3 Turn ON the power switch on the operation panel 4 Check that the main unit recognize the installation of the scan ner function expansion kit SG ECK1 by SIM22 10 ON State of...

Страница 75: ...on the operation panel does light up or blink A Turn off the power switches of the main unit 1 Turn the power switch located on the operation panel to the OFF position 2 After checking that the operat...

Страница 76: ...he sheet metal of the control PWB unit 4 Push the control PWB unit into the main unit 5 Secure the unit with the two screws If the fax box unit is installed carry out step 6 addition ally 6 Fit the in...

Страница 77: ...mory with the installation or update firmware file SFU file in it into the USB port of the machine and press OK key Fig Display of the SFU file 3 Select the target firmware file SFU file by using UP k...

Страница 78: ...Update is failed Not Update Update itself is not executed Reason why Update is not executed No option device for the target firmware is not installed 7 Turn OFF the power to terminate the boot mode 8...

Страница 79: ...the product key by the key operation of the copier machine a Touch PRODUCT KEY INPUT b Enter the product key with the 10 key and touch OK key 2 After completion of the product key entry turn OFF the...

Страница 80: ...PS enter the product key by the key operation of the copier machine a Touch PRODUCT KEY INPUT b Enter the product key with the 10 key and touch OK key No Packed part names Quantity 1 CD ROM 1 2 Operat...

Страница 81: ...s 1 Push the location indicated in the illustration to unlock and remove the ozone filter cover from the right rear cabinet 2 Remove the screw from the right rear cabinet 3 Remove the right rear cabin...

Страница 82: ...d carry out steps 1 2 and 3 additionally 1 Connect the interface cable to the control PWB unit 2 Push the interface cable into the recessed portion of the sheet metal on the control PWB unit 3 Attach...

Страница 83: ...E Turn on the main power switch of the main unit 1 Insert the power plug of the main unit to the outlet 2 Turn on the main power switch 3 Turn on the power switch located on the operation panel ON St...

Страница 84: ...he control PWB unit remove all cables 1 Push the location indicated in the illustration to unlock and remove the ozone filter cover from the right rear cabinet 2 Remove the screw from the right rear c...

Страница 85: ...f the control PWB unit 4 Push the control PWB unit into the main unit 5 Secure the unit with the two screws 6 Fit the interface cable into the right rear cabinet cover 7 Attach the right rear cabinet...

Страница 86: ...e128 WideTT Regular 4 Code39HalfInch Regular 5 Code39OneInch Regular 6 Code39QuarterInch Regular 7 Code39SmallHigh Regular 8 Code39Slim Regular 9 Code39SmallLow Regular 10 Code39SmallMedium Regular 11...

Страница 87: ...tor pro gram 2 When Solution Settings key is touched the menu below is displayed 3 When the Default Display Setting key is touched the screen for setting the default display that appears when the DOCU...

Страница 88: ...n of the system setting or the key operator program b When Solution Settings key is touched the menu below is displayed c When External Account Setting key is touched the screen for setting the calcul...

Страница 89: ......

Страница 90: ...ows 95 Windows 98 Windows Me Windows NT 4 0 Windows 2000 Windows XP Windows Vista Windows 2000 Server Windows Server 2003 and Internet Explorer are trademarks or copyrights of Microsoft Corporation in...

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