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XL-TG20004BM-en-US · 2014-01-14 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF,  
and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.

TG 25 Main Tube Cylinder Bushing Kit 

Insallation Instructions

TG Series Liftgate

Introduction

These instructions provide the information necessary for the 
installation of the TG 25 main tube cylinder bushing kit.

When replacement parts are required, SAF-HOLLAND highly 
recommends the use of only SAF-HOLLAND Original Parts. A 
list of technical support locations that supply SAF-HOLLAND 
Original Parts and an Aftermarket Parts Catalog are available 
on the internet at www.safholland.us or contact Customer 
Service at 888-396-6501 USA or 800-503-9847 Canada.

Notes, Cautions, and Warnings

Before starting any work on the unit, read and understand all 
the safety procedures presented in this manual. This manual 
contains the terms “NOTE”, “IMPORTANT”, “CAUTION”, and 
“WARNING” followed by important product information. These  
terms are defined as follows:

NOTE:

  Includes additional information to enable accurate 

and easy performance of procedures.

IMPORTANT:

  Includes additional information that  

if not followed could lead to hindered  
product performance.

Used without the safety alert symbol, indicates  
a potentially hazardous situation which, if  
not avoided, could result in property damage.

Indicates a potentially hazardous 
situation which, if not avoided, could 
result in minor or moderate injury.

Indicates a potentially hazardous 
situation which, if not avoided, could 
result in death or serious injury.

1.  General Safety Precautions

„

  DO NOT work underneath the liftgate without properly 

supporting the raised platform and lift frame in accordance 
with workplace safety requirements.

„

 NEVER strike any part of the liftgate with a steel hammer.

DO NOT hit steel parts with a steel 
hammer as parts could break, sending 
flying steel fragments in any direction 
creating a hazard which, if not avoided, 
could result in minor or moderate injury.

„

  Safety protection should always be worn as protection from 

pressurized fluid spray, flying debris, and other airborne 
matter when working with tools, power tools, welding 
equipment, and dangerous chemicals. 

NOTE:

 NEVER 

operate the liftgate with the vehicle running 

unless instructed to by these procedures.

Failure to turn off vehicle motor before 
commencing work could allow vehicle to 
move which, if not avoided, could result 
in death or serious injury.

„

  While servicing or repairing equipment, ALWAYS disconnect  

the electrical power to the pump motor and ensure that 
the platform and lift frame is supported on the ground or 
secured in the travel lugs.

„

  Clean up any excess grease, oil accumulation and spillage 

immediately. Use only non-flammable products for cleaning  
the liftgate or components.

„

  Before starting any welding, ensure that the area to be 

repaired is cleaned of debris and combustible material. 
Have a charged fire extinguisher available and know  
how to use it.

„

  Pressure can remain in a hydraulic system after the power  

source and pump have been shut down. Ensure that there 
is no pressure in any of the hydraulic cylinders or hoses 
before performing work on components, or disconnecting 
any hoses.

Failure to depressurize the hydraulic 
system could result in fluid injection into 
the skin which, if not avoided, could 
result in death or serious injury.

„

  Additional safety and operational precautions can be found 

in the TL and TG Series Operation and Maintenance Manual 
XL-TG10150UD-en-US.

„

  Avoid contact with electrical connections inside the pump 

box which are not isolated.

Failure to avoid contact with electrical 
connections will result in shock which, 
if not avoided, could result in death or 
serious injury.

Содержание TG 25

Страница 1: ...trike any part of the liftgate with a steel hammer DO NOT hit steel parts with a steel hammer as parts could break sending flying steel fragments in any direction creating a hazard which if not avoided could result in minor or moderate injury Safety protection should always be worn as protection from pressurized fluid spray flying debris and other airborne matter when working with tools power tool...

Страница 2: ...ifferent gas is used welds MUST comply with penetration requirements shown Figure 1 Where the installation drawing specifies different than above the drawing shall prevail 2 3 Procedures Tack welds used for positioning components are to be located in the center of the final weld where practical Tack weld should be completely fused to the finish weld DO NOT break arc at the end of the weld Back up a...

Страница 3: ...sult in death or serious injury 2 Disconnect the power to the motor 3 With a punch remove the spring pin from the hydraulic cylinder mounting pin Figure 3 4 Remove the pin and rotate the hydraulic cylinder clevis out of the mounts Figure 3 5 With a grinder remove the sleeve from the cylinder mount Figure 3 6 Align the new parts Insert the new pin through one lift frame boss both cylinder mount pla...

Страница 4: ...ty instructions when handling batteries may result in explosion which if not avoided could result in minor to moderate injury 9 Align the hole of the new sleeve so it will line up with the hole of the new pin and weld as illustrated Figure 5 and 6 10 Touch up paint as required For galvanized liftgates touch up in accordance with the most recent release of ASTM a 780 standard practice for repair of...

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