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8 English 

Introduction 

 
The welding machines 

FILCORD i250 

and 

FILCORD i300 

can be used for welding in below methods: 

 GMAW 

 FCAW 

 SMAW 

 

The complete package contains:

 

  Work lead with ground clamp – 3m, 

  Gas hose – 2m, 

  Drive roll V0.8/1.0 for solid wire (assembly in the wire 

feeder). 

 
Recommended equipment, which can be bought by user, 
was mentioned in the chapter "Accessories". 
 

Installation and Operator Instructions 

 
Read this entire section before installation or operation of 
the machine. 
 

Location and Environment 

This machine will operate in harsh environments.  
However, it is important that simple preventative measures 
are followed to assure long life and reliable operation. 

  Do not place or operate this machine on a surface with 

an incline greater than 10° from horizontal. 

  Do not use this machine for pipe thawing. 

  This machine must be located where there is free 

circulation of clean air without restrictions for air 
movement to and from the air vents.    Do not cover the 
machine with paper, cloth or rags when switched on. 

  Dirt and dust that can be drawn into the machine 

should be kept to a minimum. 

  This machine has a protection rating of IP23.  Keep it 

dry when possible and do not place it on wet ground or 
in puddles. 

  Locate the machine away from radio controlled 

machinery.  Normal operation may adversely affect 
the operation of nearby radio controlled machinery, 
which may result in injury or equipment damage.  
Read the section on electromagnetic compatibility in 
this manual. 

  Do not operate in areas with an ambient temperature 

greater than 40°C. 

 

Duty cycle and Overheating 

The duty cycle of a welding machine is the percentage of 
time in a 10 minute cycle at which the welder can operate 
the machine at rated welding current. 
 
Example: 60% duty cycle 
 

Welding for 6 minutes. 

Break for 4 minutes. 

 

Excessive extension of the duty cycle will cause the 
thermal protection circuit to activate. 

 

 Minutes 

 

or 

decrease 

Duty Cycle 

 

Input Supply Connection 

 

 WARNING

 

Only a qualified electrician can connect the welding 
machine to the supply network. Installation had to be made 
in accordance with the appropriate National Electrical 
Code and local regulations. 
 
Check the input voltage, phase and frequency supplied to 
this machine before turning it on. Verify the connection of 
ground wires from the machine to the input source. The 
welding machine 

FILCORD i250,

 

FILCORD i300

, must be 

connected to a correctly installed plug-in socket with an 
earth pin.

 

Input voltage is three-phase 400VAC, 50/60Hz. For more 
information about input supply refer to the technical 
specification section of this manual and to the rating plate 
of the machine. 
 
Make sure that the amount of mains power available from 
the input supply is adequate for normal operation of the 
machine. The necessary delayed fuse (or circuit breaker 
with "D" characteristic) and cable sizes are indicated in the 
technical specification section of this manual. 
 

 WARNING

 

The welding machine can be supplied from a power 
generator of output power at least 30% larger than input 
power of the welding machine. 
 

 WARNING

 

When powering welder from a generator be sure to turn off 
welder first, before generator is shut down, in order to 
prevent damage to welder! 
 

Output Connections 

Refer to points [1], [3] and [4] of the figures below. 
 

Содержание FILCORD i250

Страница 1: ...IM3182 04 2022 REV00 FILCORD i250 i300 OPERATOR S MANUAL ENGLISH Lincoln Electric Bester Sp z o o ul Jana III Sobieskiego 19A 58 260 Bielawa Poland ...

Страница 2: ...er your product identification data in the table below Model Name Code Serial Number can be found on the machine rating plate Model Name Code Serial number Date Where Purchased ENGLISH INDEX Technical Specifications 1 ECO design information 3 Electromagnetic Compatibility EMC 5 Safety 6 Introduction 8 Installation and Operator Instructions 8 WEEE 18 Spare Parts 18 REACh 18 Authorized Service Shops...

Страница 3: ...e 40 C based on a 10 min period Output Current Output Voltage FILCORD i250 GMAW 72Vdc 35 250A 26 5Vdc 60 230A 25 5Vdc 100 175A 22 8Vdc FCAW 35 250A 26 5Vdc 60 230A 25 5Vdc 100 175A 22 8Vdc SMAW 25 250A 30Vdc 60 190A 27 6Vdc 100 150A 26Vdc FILCORD i300 GMAW 72Vdc 35 300A 29Vdc 60 230A 25 5Vdc 100 175A 22 8Vdc FCAW 35 300A 29Vdc 60 230A 25 5Vdc 100 175A 22 8Vdc SMAW 35 250A 30Vdc 60 190A 27 6Vdc 100...

Страница 4: ...min 4 Ø30 FILCORD i300 Solid Wires Aluminum Wires Cored Wires FILCORD i250 0 6 1 2 mm 1 0 1 2 mm 0 8 1 0 mm FILCORD i300 DIMENSION Weight Height Width Length FILCORD i250 49 kg 760 mm 395 mm 830 mm FILCORD i300 50 kg OTHERS Protection Rating Maximum Gas Pressure Operating Humidity t 20 C FILCORD i250 IP23 0 5MPa 5 bar 90 FILCORD i300 Operating Temperature Storage Temperature FILCORD i250 from 10 C...

Страница 5: ...ion Presence MIG mode X TIG mode STICK mode After 30 minutes of non working Fan off X The value of efficiency and consumption in idle state have been measured by method and conditions defined in the product standard EN 60974 1 20XX Manufacturer s name product name code number product number serial number and date of production can be read from rating plate XXXXXXXXXX Code XXXXX XXXXXX X S N P1YYMM...

Страница 6: ... process gas usage depends on cross sectional area of the nozzle For commonly used torches Helium 14 24 l min Argon 7 16 l min Notice Excessive flow rates causes turbulence in the gas stream which may aspirate atmospheric contamination into the welding pool Notice A cross wind or draft moving can disrupt the shielding gas coverage in the interest of saving of protective gas use screen to block air...

Страница 7: ...s that are in or adjacent to the work area and the machine Radio and or television transmitters and receivers Computers or computer controlled equipment Safety and control equipment for industrial processes Equipment for calibration and measurement Personal medical devices like pacemakers and hearing aids Check the electromagnetic immunity for equipment operating in or near the work area The opera...

Страница 8: ...al electrical regulations ELECTRICALLY POWERED EQUIPMENT Regularly inspect the input electrode and work clamp cables If any insulation damage exists replace the cable immediately Do not place the electrode holder directly on the welding table or any other surface in contact with the work clamp to avoid the risk of accidental arc ignition ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS Electric curre...

Страница 9: ...rs in an upright position securely chained to a fixed support Do not move or transport gas cylinders with the protection cap removed Do not allow the electrode electrode holder work clamp or any other electrically live part to touch a gas cylinder Gas cylinders must be located away from areas where they may be subjected to physical damage or the welding process including sparks and heat sources A ...

Страница 10: ...ture greater than 40 C Duty cycle and Overheating The duty cycle of a welding machine is the percentage of time in a 10 minute cycle at which the welder can operate the machine at rated welding current Example 60 duty cycle Welding for 6 minutes Break for 4 minutes Excessive extension of the duty cycle will cause the thermal protection circuit to activate Minutes or decrease Duty Cycle Input Suppl...

Страница 11: ... For connecting an electrode holder with lead work lead depending on the require configuration 5 User Interface See User Interface chapter 6 7 8 Figure 2 6 Gas Connector Connection for gas line 7 Power Switch ON OFF I O Controls the input power to the machine Be sure the power source is connected to the mains supply before turning power on I 8 Power Lead 3 4m Connect the supply plug to the existin...

Страница 12: ...cient Displays show ALA ot Alarm Over Temperature message 14 Input Power Indicator This LED lights up when the welding machine is ON and is ready to work 15 Left Display Shows wire feed speed or welding current During welding shows the actual welding current value 16 Output Current LED Indicator Informs that the Left Display shows the output current in ampere 17 Wire Feed Speed LED Indicator Infor...

Страница 13: ...d of the wire for the next arc ignition Regulation range from 0 02 to 0 25 seconds 23 Welding Wire Type Selection Button Set welding wire type for Synergic Mode only Process Symbol Description For Synergic Mode only Gas shield required 24 Run In WFS Button Allow to show and set the Run in wire feed speed value for Synergic and Manual Mode Process Symbol Description Run in WFS sets the wire feed sp...

Страница 14: ...n Button Allow to choose the welding process Symbol Description GMAW FACW welding mode SMAW welding mode 29 The Center Control Sets the value shown on the right display Depending on welding processes or selected function can be set Process Symbol Description The welding voltage also during welding Burnback Time Adjust range from 0 02 to 0 25 seconds Run in WFS Adjust range from 20 to 100 percent o...

Страница 15: ...MAW FCAW GS FCAW SS process NOTE Welding FCAW SS process is possible in Manual Mode only In FILCORD i250 FILCORD i300 can be set Wire Feed Speed WFS The welding voltage Burnback Time Run in WFS 2 Step 4 Step Polarization DC DC Inductance Preparation the Machine for Welding GMAW and FCAW Process Procedure of welding in GMAW or FCAW process Determine the wire polarity for the wire to be used Consult...

Страница 16: ...int Table 3 below show all available synergic welding programs Table 3 Wire Diameter Wire type Wire Material Gas Type 0 6 Solid Fe CO2 0 8 Solid Fe CO2 0 9 Solid Fe CO2 1 0 Solid Fe CO2 1 2 Solid Fe CO2 0 6 Solid Fe MIX 0 8 Solid Fe MIX 0 9 Solid Fe MIX 1 0 Solid Fe MIX 1 2 Solid Fe MIX 0 8 Solid Ss MIX 0 9 Solid Ss MIX 1 0 Solid Ss MIX 1 2 Solid Ss MIX 0 8 Flux Cored Fe CO2 0 9 Flux Cored Fe CO2 ...

Страница 17: ...Turning the Allen screw M8 clockwise decreases the spring tension and you can decrease the brake torque After finishing of adjustment you should screw in the fastening cap again Adjusting of Force of Pressure Roll Force The pressure arm controls the amount of force the drive rolls exert on the wire Pressure force is adjusted by turning the adjustment nut clockwise to increase force counterclockwis...

Страница 18: ...uide tube over the roller and through the guide tube of Euro Socket into liner of gun The wire can be pushed into the liner manually for a few centimeters and should feed easily and without any force Lock the pressure roll lever 39 37 36 35 34 38 39 Figure 7 Gas Connection A gas cylinder must be installed with a proper flow regulator Once a gas cylinder with a flow regulator has been securely inst...

Страница 19: ...must be disconnected from the machine before each maintenance and service After each repair perform proper tests to ensure safety Customer Assistance Policy The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment consumables and cutting equipment Our challenge is to meet the needs of our customers and to exceed their expectations On occasion purchas...

Страница 20: ...e in this printing First read the Part List reading instructions above then refer to the Spare Part manual supplied with the machine that contains a picture descriptive part number cross reference REACh 11 19 Communication in accordance with Article 33 1 of Regulation EC No 1907 2006 REACh Some parts inside this product contain Bisphenol A BPAEC 201 245 8 CAS 80 05 7 Cadmium EC 231 152 8 CAS 7440 ...

Страница 21: ...025 1012A ALUMINUM DRIVE ROLL 1 0 1 2 KP69025 0810A ALUMINUM DRIVE ROLL 0 8 1 0 KP69025 1216A ALUMINUM DRIVE ROLL 1 2 1 6 Roll Kit For Cored Wires KP69025 0608R FLUX CORED DRIVE ROLL 0 6 0 8 KP69025 0809R FLUX CORED DRIVE ROLL 0 8 0 9 KP69025 1012R FLUX CORED DRIVE ROLL 1 0 1 2 KP69025 0810R FLUX CORED DRIVE ROLL 0 8 1 0 KP69025 1216R FLUX CORED DRIVE ROLL 1 2 1 6 MIG MAG TORCHES W10429 24 3M LGS2...

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