Sachs 501/3BF Скачать руководство пользователя | Manualshive

Страница: 8 / 59

background image

«
...
6
7
8
9
10
...
»

Содержание 501/3BF

Страница 1: ...paraturanleitung Nr 3028 8 2 D E F Repair Manual Manuel de Reparations SACHS 501 4A KF 501 4AKFX 501 3BKF 501 4BKF 501 3BF 501 4 BF Ausgabe August 1978 Edition AugusVAout 1978 FICHTEL SACHS AG 0 8720...

Страница 2: ...ing the exhaust system cylinder and cylinder head Replacing the small end bush Assembling the engine Adjusting the seleetor Ignition timing Operations after engine overhaul Fitting and lubricating the...

Страница 3: ...nits have bcen Included in this Repair Manual Unit Previously N Aom Perlormance Hp kW Kilowatt TIghlening kpm Nm Newtonmeter torque Engine speed APM Imin per minute PREFACE le prosent manual de rE par...

Страница 4: ...t Papierfiller am Ansaug rohr im Fahrgeslell aufgesteckt SACHS 501 3 BKF 501 4 BKF w ith grey cast cylinder with large cooling fins Carburettor clamped al cylinder socket intake silencer with paper fi...

Страница 5: ...B emslieht 6 VOlt 5Well Ilop hght 6 Volt 5Wall Feu op 6 Ils 5 watts Ziind eilpunkl L 2nvn Cl9 22 voro T Spa k OOvJnce 1 2mmI19 _ 22 belme TDC Avanee aI allumaoo L 2mm 19 22 avant le PMH Unte Il he _...

Страница 6: ...chnnging Ignilion 80SCH magneto genoralor marn right 6 Volt 15 Watt leil light SVait 2Wan lop ligl l 6 Vol 5Watl 0 5 2 s O O mm 0 Sl I CalbulOlIIO BING single lide ca burenor WIII slide valve 12 mm B...

Страница 7: ...Allumage Magn o g n atnce BOSCH HauPlhch 6 Volt 15 Weu maln I gIl 6 Volt 15 Wal Pha e 6 voll 1S wau Schlulllich 6 Voll 2 Wan 13 I hgll 6 Volt 2Wa Feu AR 6 volt 2 wattS B m lich 6 Volt 5Wau Slap I 9h...

Страница 8: ...6 18 17 2B Anderungs Nr I Amendment No Modificatif No 19 20 r 31 i 1 j 35 a REPARATUR WERKZEUGE UND MONTAGE VORRICHTUNGEN REPAIR TOOlS AND MOUNTING JIGS OUTIllAGE DE REPARATION ET BlOCS DE MONTAGE Aus...

Страница 9: ...aining strip E tractor lor magneto flywhe el M 26 x 1 5 Extractor loollor tayshalt bustring Exlractor and draw in too or smatt end bushing Extraclor 1001 for oil sealing rings Extractor hook 3 mm piec...

Страница 10: ...en SACHS Montage Vorrichtung aulgenommen Siehe Reparatur Werkzeuge und Montage Vorrichtun gen Seile 7 und 8 SQwie SMD Milleilung Nr 2 78 Mounl the englne lo the repair 119 As iIIuslraled in Figs 2 and...

Страница 11: ...rs Remove slone asbestos joint Crankcase cover magn eto side Unscrew crankcase cover magneto side b Remova gaskei Pav attention 10 dowel sleeves Dr ive sproc ket Set lever d onto relaining pin e and l...

Страница 12: ...sation d un nouveau bloc de montage enga ger la cle ti griffe comme montre sur la 119ure Pull off the sprocket Arraeher le pignon de chaine Make sure that the number of teath and the chain Faire atten...

Страница 13: ...druH key d and take off Ihe centrifugal washer from the crank pin Cylinder head and cylinder Unscrew cylinder head and cylinder Remove cylinder flange gasket Note The cylinder can be rebored four lime...

Страница 14: ...u On model steel connecting rod lake the needle baaring oul of the small end boss Crankcase cover on clutch side and layshaft gear Unscrew cra n case cover remove gaskeI Pay etten tion to tiow Ieeves...

Страница 15: ...ter head screws M 6 28 Turn in the screw c until it touches tha foreing pin than lighten it for another 1 5 2 turns and remove circlip dl Slacken back the screw Remove the forcing pin steel disc and h...

Страница 16: ...change lever m Unscrew 2 hexagon socket head screws n with spring rings lift up gear change lever m and pull off selector ass v from the starter axle Remove shims from the starter axle Dismantle gear...

Страница 17: ...wendung der neuen Montage Vorrichlung 2 Slift Il the new repair jig is used screw in 2 studs 1 M 8 x 80 schrauben 1 M 8 x 80 werden nicht von Fa Fichtel are not supplied by Fichtel Sachs and apply the...

Страница 18: ...OVB compleIe pedal shaft dcvice 2 with shim 1 and washer 4 mm Ihick Iying undernealh it Remove layshaft c Fig 26 and 27 Take 011 5uccessively shims sclector gears and spacer rings Irom Ihe main shaft...

Страница 19: ...ff the stop screw b Releasc the kickstarter spring remova the crank of the kickstilrtcr and take the kickstarter mechanism out of the crankCilSC Pay atlantion 10 the washer 1 mm thick Unscrew stop scr...

Страница 20: ...e ane limb and insert both hooks at an angle Apply initial tension evenly to both limbs and take care that shalt and lorcing screw are allgned Attention Il the seal stieks fast oxydized the metal rim...

Страница 21: ...assembly of c rankcase half on magneto sid e Belore installation lill the grooves ol the oi l seals with high melling point grease Alvaniil 3 and lubricate the seilling lips slightly Press the bearing...

Страница 22: ...ngs Note On crankcase half with collar fill the 3 bores on the main shaft bearing for the oil seallFig 33 with grease Layshaft bearing Remove defective bronze bush d Fig 34 with e ractor repair 1001 N...

Страница 23: ...easured over balh webs wilh washeer 3 Fig 38 0 8 mm Ihick Existing axial play Permissible axial play Difference to be compensated 13 80 mm 28 05 mm 41 85 mm 41 30 mm 0 55 mm 0 05 mm O_50 mm By means o...

Страница 24: ...he crankcase half up to approx 100 C M ain shaft bea ring Press in the grDoved ball bearings t up to the stop Layshaft bearing Press in the grooved ball bearings 2 up to the stop Insart circlip a FIQ...

Страница 25: ...he sealing ring Carburettor The carburettor type and the jet sizes are selected by means of tests in the factory Fine adjustments jf required are to be made by varying the jet needte position Raising...

Страница 26: ...ing screw B3 Nut C Throttle slide C2 Throttle slide spring FNeedle jet G Jet needle G2 Holding plate H Jet Hz Plug screw HJ Sealing ring M Choke M 7 Shouldered screw M s Nipple 5 Wet air filter U Cove...

Страница 27: ...ew 83 Nut 85 Gasket C ThlOttle slide C2 Throttle slide spring C3 Adjusting serew C Spring FNeedle jet G Jet needle G2 Holding plate G Washer H Jet H2 Plug screw Hl Sealing ring M3 Choke slide M Thrust...

Страница 28: ...ning the armature The adjustment can also be made thraugh the inspection hoies in the magneto Ilywheel Rep laeing the contact breaker 1 Remove set ol contact breakers Unscrew bearing pin il screwed in...

Страница 29: ...tappe hole points towards the thread ol the main shaft selector rod Screw the selector rod and selector key tightly together Insert cups and pressure springs into the main shaft and secure them with...

Страница 30: ...of the pawl 0 1 mm Put the pawl spring 5 on the adjusting plale with its offset end pointing to the eft and move Ihe offset end from left to right over the straight end of Iho spring Make sure that bo...

Страница 31: ...cup 1 with MoIy kote pasle Hook lension spring 4 lo the lever of the cam cup and lo the grooved pin 5 insert cam cup with locking plate adjusling screw 2 Fig 91 and Iocking screw I Fig 91 Place fork...

Страница 32: ...ing inwards into the bearing cup Entrainement du compteur Demontage Devisser la vis raccord a Retirer I axe avec engrenage dl la buselure bl et la rondelte c en veillant fl Ja rondelle e Enlever le jo...

Страница 33: ...sely alleet fuel consumption engine perlormanee and noise but are also against regulations and possibly entail penalties Cylinder head Unscrew cylinder head and remove carbon deposits in the combusIio...

Страница 34: ...uts Clamp the connecting rod with the eccentric bolts d Insolt wilhdrawal bolt c wilh guidc sleeve f and thrust bush g into the small end bush Mount adapter sleeve h tighten nut i and press out the sm...

Страница 35: ...djustability in 0 02 mm increments Insert reamer and with the aid ol adjusting nuts b and c adjust it to the diameter ol the boro ol the small end bush Remove the reamer from Ihe small end bush loosen...

Страница 36: ...f the two selector gears is eorrect Spadng ring Seleetor gear 3rd gear symmetrical Spadng ring Seleelar gear 4th gear with its recess pointing downwards Insert layshaft Three speed gear The same seque...

Страница 37: ...e bearing inner race 41 3 mm OiSlance 1 3 mm Existing axial play 0 1 mm Permissible axial play 1 2 mm Oilference to be compensaled 40 0 mm 41 3 mm 42 6 mm 41 3 mm 1 3 mm 0 1 mm 1 2 mm Durch Ausgleichs...

Страница 38: ...he auf Starterradauflage Distance from mating surface to 4 1 mm starter gear support Kickstarterachse Ma wie im Bild gezeigt mit Starterrad 2 Scheibe 1 mm dick unter dem Starterrad 42 4 mm Kickstarter...

Страница 39: ...spring with its offset end xl as illustratcd Slide the ratchet on the kickstarter spring and Jnsert at the same time the spring end into the bore see aHow at the chamler behind the raising curve of t...

Страница 40: ...mm Exampla Magneto side crankcase half Distance from mating surface with 38 3 mm gaskei lo collar for starter shaft Clutch side crankcase half Distance from mating surface to 4 1 mm slarter gear supp...

Страница 41: ...ln shaft Pullogelher magneto side crankcase half and clutch side crankcase half on engines with kickstarter pay atlention 10 shimming washers underneath the starter gear Fasten both crankcase halves w...

Страница 42: ...rubber grommet c paying attention to the stamped in markings I New stator plates have no markings and mus be positioned in their longitudinal slots Coat 3 cross head screws bl M4x 14 and washers with...

Страница 43: ...J play However it must not be strained Ult the selector assembly inlroduce the pin see arrow of the lever 3 into the selector boss 4 and push the seIec ter assembly down Position the adjuSling plate v...

Страница 44: ...e from the thread of the plvot screw 2 and from Ihe housing Position the adjusling plale in ils slols and tighten with 2 haxagon sockathead screws 3 M 6 x 20 and spring rings Degrease the thread Tri o...

Страница 45: ...ble would be a zero play Adjust unequal play by positioning the adjusting plate 3 If there Is too great a play e g at the seleetor tooth 10 wards the 3rd gear loosen hexagon socket head screws positio...

Страница 46: ...emove retaining plate Tightening lorque 80 90 Nm 8 9 kpm Insert 9 clutch spri ngs with some grease into the clutch case Mount the spring plate in such a manner that its protrusions engage with thc spr...

Страница 47: ...ng 1 5 2 turns and rotate layshaft gear until the discs have centered with the clutch hub of the layshaft gear Remove large forcing tool forcing pin and layshaft gear Fit 1 mm thick washer b Fit laysh...

Страница 48: ...ungsseite auf Lagerung fUr side crankcase cover to bearing for Schaltwelle 7 9 mm selector shaft 7 9 mm M 6 5 mm Distance 6 5 mm vorhandenes Axialspiel 1 4 mm Existing axial play 1 4 mm zulassiges Axi...

Страница 49: ...at the graphite coated side poinls towards the crankcase On model steel connecting rod insert the oiled needle bearing into the small end boss Heat the piston to 70 BlY C and fit it lo the connecting...

Страница 50: ...nter and the liring point must be measured anew and marked with the spark advance timing gauge Example 1 Place piston at top dead center using the spark advance timing gauge 2 Apply Ihe chisel mark to...

Страница 51: ...and tighten with 2 nulS M 5 reclprocal y On SACHS 501 3 SKF 501 4 SKF 501 3 SF and 501 4 SF fil the carburettor and lighten damping ring Magneto side crankcase cover Insert 2 dowel sleeves into the cr...

Страница 52: ...r lvel Ensure lh rl the chain is correctly lensioned sl rck of ch rin 1 2 cm Control cables Install the contral throttle cable and choke on SACHS 501 4 AKF and 501 4 AKF X Note The nipple M 8 Fig 42 f...

Страница 53: ...el tent th lt l the clutch lever still touches the crankcase cover b the clutch lever lifts off its rest point in the crankcase cover when pulling the clutch lever li the handle bar after apprOl 1 mm...

Страница 54: ...will be carried out through the adjustment screw anrl the contra I wire on the starting lever Unscrew the throtlle slide stop screw 2 or 5 and adjusl Ihe control cable in such a manner that the throtl...

Страница 55: ...ight circuit b green with red spiral Stop light 6 Volt 5 Watt Short circuiting wire e black Ignition cable d C Magneto generator C Stop light armature Cl Generating armature Ca Ignition armature C7 Se...

Страница 56: ...ide and oulside the engino aro nal covercd by our warranty lUBRICATION ANO MAINTENANCE CHART J o lubricant quanlilv of lubrieanl and mainlenance o oper tiona N Intake ileneer and wet ir filte Pon h oU...

Страница 57: ...oil in Ihe engina can run oul lock bores and pou u approx 300 cc of SACHS gear I F 5 part No 0263015OO5 or SAE 80 as de bcd under oillcvcl check Control cabin It spec al lubllcating nIpples a e fmed t...

Страница 58: ...I Igntlion sel I Check and IIdjusi Ihe bruke pol l alte 500 km aher 1000 km I and then ahar 3000 km l_ f_f j Apply BOSCH orease Fl l v 4 to Ihe Il brie ting pad for Ihe breake r i cam I Engino and e...

Страница 59: ...isse il rou lements tres ch luds Graisse BOSCH Ft 1 v 4 Ft 1 v 8 APPENDIX Ventilation of the magneto housing In order to give you the possibilily to adjust the ven tilalion ol the magneto housing also...

Отзывы:

Нет отзывов

Похожие инструкции для 501/3BF

Бренд: Parker Страницы: 39

Бренд: Perkins Страницы: 92

Бренд: GAPOSA Страницы: 2

Бренд: Deutz Страницы: 257

Бренд: Kohler Страницы: 4

Бренд: KYMCO Страницы: 244

Бренд: EBARA Страницы: 36

Бренд: MINN KOTA Страницы: 3

Бренд: MINN KOTA Страницы: 4

Бренд: EX Model Engines Страницы: 2

Бренд: Nederman Страницы: 44

Бренд: Volvo Penta Страницы: 122

Бренд: Yanmar Страницы: 94

Бренд: YS Страницы: 2

Бренд: Greyhound Страницы: 20

Бренд: Honda Страницы: 33

Бренд: DLE Страницы: 4

Бренд: Mitsubishi Heavy Industries Страницы: 120

Бренды по названию

0 1 2 3 4 5 6 7 8 9 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z

Популярные бренды

Загрузить еще бренды