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WARNING:

Make sure the saw blade or blade guard will not hit the
work clamp assembly or table extensions when cutting
35

°

 to 45

°

 angles.

OPTIONAL STOP BLOCK

As mentioned previously, the stop block is useful as a stop
for cutting multiple pieces to the same length. It can be
installed on either side of the saw base:

Loosen the thumb screw and adjust the stop block the
desired distance from the blade for the cut to be
made. For accurate placement of the stop block, mea-
sure the distance from the teeth set on the blade to
the stop block.

Tighten thumb screw securely.

Make a test cut in scrap material and measure the
length of the workpiece.

Make any necessary adjustments.

WORKSTAND

An optional workstand, part number 673823A is available for
use with your compound miter saw.

WARNING:

Always make sure your compound miter saw is securely
mounted to a workbench or an approved workstand.
Failure to do so could result in an accident resulting in
possible serious personal injury.

WARNING:

Make sure the spindle lock button is not engaged before
reconnecting saw into power source. Never engage
spindle lock button when blade is rotating.

OPTIONAL DUST BAG

An optional dust bag, part number 6073433, is available for
use on your compound miter saw. It fits over the exhaust
port on the upper blade guard. To install it, remove the dust
guide from the exhaust port. Then, insert the two pins on
the dust bag frame into the grooves in the exhaust port.
Turn the dust bag frame clockwise until it locks into place.

To remove the dust bag for emptying, simply reverse the
above procedure.

OPTIONAL TABLE EXTENSIONS

To install the table extensions, insert the ends of the exten-
sions into the holes in the sides of the base. Adjust the
extensions to the desired length. To secure them in place,
screw the two thumb screws provided into the holes in the
front of the base and tighten them securely.

WARNING:

When using the work clamp with the stop block, install the
clamp on the same side as the stop block. This will
eliminate the possibility of the saw coming loose and
kicking up. Failure to heed this warning can result in
serious personal injury.

ASSEMBLY

Your Ryobi compound miter saw has been adjusted at the
factory for making very accurate cuts. However, some of
the components might have been jarred out of alignment
during shipping. Also, over a period of time, readjustment
will probably become necessary due to wear. After unpack-
ing your saw, check the following adjustments before you
begin using saw. Make any readjustments that are neces-
sary and periodically check the parts alignment to make
sure that your saw is cutting accurately.

WARNING:

Your saw should never be connected to power supply
when you are assembling parts, making adjustments,
installing or removing blades, or when not in use. Discon-
necting your saw will prevent accidental starting that
could cause serious injury.

ADJUSTMENTS

NOTE: Many of the illustrations in this manual show only
portions of your compound miter saw. This is intentional so
that we can clearly show points being made in the illustra-
tions. Never operate your saw without all guards securely
in place and in good operating condition.

CUTTING A SLOT IN THE ZERO CLEAR-
ANCE THROAT PLATE

In order to use your compound miter saw, you must cut a
slot through the zero clearance throat plate to allow for
blade clearance. To cut the slot, set your saw at 0 degrees
miter, turn saw on and allow the blade to reach full speed,
then carefully make a straight cut as far as it will go through
the throat plate. Turn your saw off and allow the blade to
come to a complete stop before raising the saw arm.

Next, adjust the bevel angle to 45 degrees, turn your saw
on and allow the blade to reach full speed, then carefully
make another cut through the zero clearance throat plate.
The throat plate will then be wide enough to allow the blade
to pass through it at any angle from 0 to 45 degrees.

Содержание TS230

Страница 1: ...ility ease of operation and operator safety Properly cared for it will give you years of rugged trouble free performance CAUTION Carefully read through this entire operator s manual before using your new saw Pay close attention to the Rules for Safe Operation Warnings and Cautions If you use your saw properly and only for what it is intended you will enjoy years of safe reliable service Please fil...

Страница 2: ...Of Clamping Workpiece 24 Maintenance 25 26 A General 25 B Lubrication 25 C Extension Cords 25 D Brush Replacement 26 Troubleshooting 27 Parts Ordering Service 28 TABLE OF CONTENTS Table Of Contents 2 Rules For Safe Operation 3 6 Additional Rules For Safe Operation For Compound Miter Saws 6 Specifications 7 Glossary Of Terms For Woodworking 7 Unpacking And Checking Contents 8 Loose Parts List 8 Fea...

Страница 3: ...o obey a safety warning may result in property damage or personal injury to yourself or to others Always follow the safety precautions to reduce the risk of fire electric shock and personal injury NOTE Advises you of information or instructions vital to the operation or maintenance of the equipment DOUBLE INSULATION Double insulation is a concept in safety in electric power tools which eliminates ...

Страница 4: ...eryankcordtodisconnect it from receptacle Keep cord from heat oil and sharp edges 15 DO NOT OVERREACH Keep proper footing and balance at all times 16 MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for better and safer performance Follow instructions for lubricating and changing accessories 17 DISCONNECT ALL TOOLS When not in use before servicing or when changing attachments blades bits cutter...

Страница 5: ...of electric shock this tool has a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse theplug Ifitstilldoesnotfit contactaqualifiedelectrician to install the proper outlet Do not change the plug in any way 39 NEVER LEAVE TOOL RUNNING UNATTENDED TURN THE POWER OFF Do not leave tool until it comes...

Страница 6: ...Rules For Safe Operation For Compound Miter Saws good balance NEVER operate your miter saw on the floor or in a crouched position 15 ALWAYS PROVIDE ADEQUATE ROOM AND SUP PORT for crosscutting long workpieces 16 NEVERUSEALENGTHSTOPONTHEFREESCRAP END OF A CLAMPED WORKPIECE NEVER hold onto or bind the free scrap end of the workpiece in any operation If a work clamp and length stop are used together t...

Страница 7: ... Revolutions Per Minute RPM The number of turns completed by a spinning object in one minute Saw Blade Path The area over under behind or in front of the blade As it applies to the workpiece that area which will be or has been cut by the blade Set The distance that the tip of the sawblade tooth is bent or set outward from the face of the blade Throw Back Throwing of a workpiece in a manner similar...

Страница 8: ... rise upon release of the lock pin Examine all parts to make sure no breakage or damage has occurred during shipping If any parts are damaged or missing do not attempt to plug in the power cord and turn the switch on until the damaged or missing parts are obtained and are installed correctly Contact your nearest Ryobi dealer or call 1 800 525 2579 in theUnitedStatesor1 800 265 6778inCanadaforassis...

Страница 9: ...er table is set at 0 and the bevel angle is set at 0 Your saw will cut materials up to a maximum width of 5 9 16 in 141 3 mm wide X 2 9 32 in 57 9 mm thick It will cut materials up to a maximum thickness of 3 9 16 in 90 5 mm thick X 4 in 101 6 mm wide When the miter angle miter table is set at 45 and the bevel angle is set at 0 Your saw will cut materials up to a maximum of 3 15 16 in 100 mm wide ...

Страница 10: ... or removing blade TRIGGER LOCK See Figure 5 To prevent unauthorized use of your compound miter saw we suggest that you disconnect it from the power supply and lock the switch in the off position To lock the switch install a padlock through the hole in the switch trigger A lock with a shackle up to 13 64 in 5 mm diameter may be used When the lock is installed and locked the switch is inoperable St...

Страница 11: ...ing or walking is noted secure the workbench to the floor before operating OPTIONAL ACCESSORIES Optional accessories are available and may be purchased for use with your saw They include table extensions a stop block and dust bag The table extensions increase the work surface to 36 inches wide providingimprovedsupportforcuttinglongworkpieces Thestopblockisusefulasastopforcuttingmultipleworkpieces ...

Страница 12: ...to the side of the base and tighten it to secure the clamp in position Rotate the knob on the clamp to move the it in or out as needed WARNING When using the work clamp with the stop block install the clamp on the stop block side of the blade This will eliminate the possibility of the saw catching the loose end and kicking up Failure to heed this warning can result in serious personal injury DUST ...

Страница 13: ...re they contact the blade WARNING If inner blade washer has been removed replace it before placing blade on spindle Failure to do so could cause an accident since blade will not tighten properly Fit saw blade inside lower blade guard and onto spindle The blade teeth point downward at the front of saw as shown in figure 11 CAUTION Always install the blade with the blade teeth and the arrow printed ...

Страница 14: ...base and tighten them securely WARNING When using the work clamp with the stop block install the clamp on the same side as the stop block This will eliminate the possibility of the saw coming loose and kicking up Failure to heed this warning can result in serious personal injury ASSEMBLY Your Ryobi compound miter saw has been adjusted at the factory for making very accurate cuts However some of th...

Страница 15: ...hroat plate in the miter table should be parallel as shown in figure 13 If the edge of the framing square and the zero clear ance throat plate in the miter table are not parallel as shown in figures 14 and 15 adjustments are needed Using the 5 mm hex key allen wrench provided loosen the socket head screws located under the miter table See Figure 16 Adjust the miter table left or right until the fr...

Страница 16: ...part of the saw blade not the blade teeth The edge of the square and the saw blade should be parallel as shown in figure 17 If the front or back edge of the saw blade angles away from the square as shown in figures 18 and 19 adjust ments are needed Using the 8 mm hex key allen wrench provided loosen the socket head screws that secure the mounting bracket to the miter table See Figure 20 Rotate the...

Страница 17: ...eral points The edge of the square and the saw blade should be parallel as shown in figure 21 If the top or bottom of the saw blade angles away from the square as shown in figures 22 and 23 adjustments are needed Using a 10 mm wrench or adjustable wrench loosen the lock nut securing positive stop adjustment screw Also loosen bevel lock knob Adjust positive stop adjustment screw to bring saw blade ...

Страница 18: ...See Figure 25 Unplug your saw WARNING Failure to unplug your saw could result in accidental starting causing possible serious personal injury To adjust the depth stop use a 17 mm wrench or adjustable wrench and loosen the hex nut at the rear of the miter saw arm Use the 5 mm hex key allen wrench provided to adjust the depth stop adjustment screw The saw blade is lowered by turning the screw counte...

Страница 19: ...es located in the miter table frame Tighten the miter lock handle securely WARNING To avoid serious personal injury always tighten the miter lock handle securely before making a cut Failure to do so could result in movement of the control arm or miter table while making a cut Place the workpiece flat on the miter table with one edge securely against the fence If the board is warped place the conve...

Страница 20: ...e Align the indicator point for the side you choose with the desired angle Once the saw arm has been set at the desired angle securely tighten the bevel lock knob Place the workpiece flat on the miter table with one edge securely against the fence If the board is warped place the convex side against the fence If the concave edge of a board is placed against the fence the board could collapse on th...

Страница 21: ...ure to do so could result in movement of the control arm or miter table while making a cut Loosen the bevel lock knob and move the saw arm to the left to the desired bevel angle Bevel angles can be set from 0 to 45 For your convenience there is a double scale located on the mounting bracket See Figure 27 If one side be comes difficult to read as you move the saw arm to the left simply refer to the...

Страница 22: ...B 4 59 M 34 32 B 11 60 M 28 48 B 9 85 M 24 35 B 8 53 M 21 27 B 7 52 M 18 88 B 6 72 M 16 98 B 6 07 M 33 36 B 14 38 M 27 62 B 12 20 M 23 56 B 10 57 M 20 58 B 9 31 M 18 26 B 8 31 M 16 41 B 7 50 M 32 18 B 17 09 M 26 57 B 14 48 M 22 64 B 12 53 M 19 73 B 11 03 M 17 50 B 9 85 M 15 72 B 8 89 M 30 76 B 19 70 M 25 31 B 16 67 M 21 53 B 14 41 M 18 74 B 12 68 M 16 60 B 11 31 M 14 90 B 10 21 M 29 10 B 22 20 M 2...

Страница 23: ... very easy for these angles to shift all settings should first be tested on scrap molding Also most walls do not have angles of exactly 90 therefore you will need to fine tune your settings Bevel Angle Setting Type of Cut Left side inside corner 1 Top edge of molding against fence 2 Miter table set right 31 62 3 Save left end of cut Right side inside corner 1 Bottom edge of molding against fence 2...

Страница 24: ... shown in figure 31 If the warped material is positioned the wrong way it will pinch the blade near the completion of the cut as shown in figure 33 WARNING To avoid a kickback and to avoid serious personal injury neverpositiontheconcaveedgeofbowed warpedmaterial against the fence ALTERNATE METHOD OF CLAMPING WORKPIECE See Figure 33 When cutting workpieces that are too wide to be clamped with the w...

Страница 25: ...s extremely important that the tool is cleaned frequently by blowing with an air jet LUBRICATION All of the bearings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions Therefore no further lubrica tion is required EXTENSION CORDS The use of any extension cord will cause some loss of power Tokeepthelosstoaminimuman...

Страница 26: ...IS REQUIRED Unplug your saw WARNING Failure to unplug your saw could result in accidental starting causing serious injury Remove brush cap with a screwdriver Brush assembly is spring loaded and will pop out when you remove brush cap Remove brush assembly Check for wear If worn always replace in pairs Do not replace one side without replacing the other Reassemble using new brush assemblies Make sur...

Страница 27: ... to the back fence 1 Return to a RYOBI Factory or Authorized Service Center for adjustment 2 Replace spring 1 Saw not plugged in 2 Faulty switch 3 Fuse blown or circuit breaker tripped 4 Cord damaged 5 Worn broken brushes 1 Dull blade 2 Blade mounted backwards 3 Gum or pitch on blade 4 Incorrect blade for work being done 1 Extension cord too light or too long 2 Low supply voltage 1 Blade screw not...

Страница 28: ...ere rating on tool data plate 0 2 0 2 1 3 4 3 5 5 0 5 1 7 0 7 1 12 0 12 1 16 0 Cord Length Wire Size A W G 25 16 16 16 16 14 14 50 16 16 16 14 14 12 100 16 16 14 12 10 CAUTION Keep the extension cord clear of the working area Position the cord so that it will not get caught on workpiece tools or other obstructions while you are working with a power tool Used on 12 gauge 20 amp circuit SERVICE Now ...

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