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Page 7

FEATURES

WARNING:

Your detail biscuit joiner should never be connected to power supply when you are assembling parts, making
adjustments, assembling or removing blades, cleaning or when not in use. Disconnecting your detail biscuit joiner will
prevent accidental starting that could cause serious personal injury.

Fig. 1

Your detail biscuit joiner has been designed for making fast,
accurate, and simple plunge cuts in wood, etc. so that
biscuits can be used to join two or more boards together.
When used properly and only for what it is intended, this
versatile tool will give you years of trouble-free performance.
It is professionally engineered, but its ease of operation
allows the amateur to produce beautiful and precise work.

SWITCH

To turn your biscuit joiner ON, depress the switch trigger.
Release switch trigger to turn your biscuit joiner OFF.

MOTOR

Your biscuit joiner has a powerful motor with sufficient power
to handle tough cutting jobs. It develops a no load speed of
19,000 RPM.

BLADE

Your biscuit joiner has a 1-1/2 in. (38 mm) 6 tooth blade for
cutting biscuit slots.

BISCUITS

See Figure 1.

Biscuits are available in three standard sizes:

#R1 (7/32 in. x 5/8 in.)

#R2 (9/32 in. x 3/4 in.)

#R3 (1/2 in. x 1 in.)

NOTE:  Store biscuits in a dry place because they swell
rapidly upon contact with water-based woodworking glues.

REVERSIBLE FENCE FOR 45

°

 AND 90

°

 CUTS

Your biscuit joiner has a reversible fence. By loosening the
height adjustment knobs, the  fence can be removed through
key hole slots. Once removed, it can be rotated 180

°

 changing

the angle of cut from 90

°

 to 45

°

 or vice versa. The height of

the fence at 90

°

 can be set between 0 to 3/4 in. from the

center of the blade. The height of the fence at 45

°

 can be set

between 5/16 in. to 13/16 in. from the center of the blade.

The fence should always be used to guide and balance your
biscuit joiner, providing ease of operation and maintaining
safe control.

NONSKID BACKING PAD

The fence on your biscuit joiner is padded with a nonskid
backing pad to hold it stationary against the workpiece. It
helps prevent skidding when making cuts. It also prevents
marring of the workpiece from biscuit joiner when cutting.

INDICATOR MARKS

Centerline and line of cut indicator marks have been provided
on your biscuit joiner. 

See Figure 2.

APPLICATIONS

(Use only for the purpose listed below)

Cutting precise mating oval slots in hardwood, softwood,
plywood, particle board, etc. for spline joinery applications.

ELECTRICAL CONNECTION

Your biscuit joiner has a precision built electric motor. It
should be connected to a power supply that is 120 volts,
60 Hz, AC only (normal household current). 
Do not
operate this tool on direct current (DC). A substantial voltage
drop will cause a loss of power and the motor will overheat.
If your biscuit joiner does not operate when plugged into an
outlet, double-check the power supply.

DEPTH ADJUSTMENT KNOB

A spring loaded depth adjustment knob makes it possible to
make proper settings for three standard size biscuits. Fine
adjustments to the cutting depth can be made with a knurled
adjustment knob and jam nut located behind the depth
adjustment knob. Once the correct depth setting has been
made for one biscuit size, the other two depth settings will be
automatically set.

3

2

#R1 = 7/32 in. x 5/8 in.

#R2 = 9/32 in. x 3/4 in.

#R3 = 1/2 in. x 1 in.

O

A
b
p

Содержание DBJ50

Страница 1: ...owner s manual before using your new detail biscuit joiner Pay close attention to the Rules for Safe Operation Warnings and Cautions If you use your detail biscuit joiner properly and only for what i...

Страница 2: ...tions vital to the operation or maintenance of the equipment IMPORTANT Servicing of a tool with double insulation requires extreme care and knowledge of the system and should be performed only by a qu...

Страница 3: ...from receptacle Keep cord from heat oil and sharp edges 14 SECURE WORK Use clamps or a vise to hold work It s safer than using your hand and it frees both hands to operate tool 15 DON T OVERREACH Kee...

Страница 4: ...in 38 mm DIAMETER SPECIFIEDBLADES Donotusebladeswith incorrectsizeholes Neverusebladewashers or bolts that are defective incorrect or not specified 34 AVOID CUTTING NAILS Inspect for and remove all n...

Страница 5: ...help line up adjoining surfaces When a water based glue is used the biscuits swell in the joint making an extremely strong and firm bond White glue yellow glue carpenters glue hide glue and aliphatic...

Страница 6: ...Page 6 EDGE TO EDGE JOINTS DETAIL BISCUIT JOINER DBJ50 TYPICAL APPLICATIONS BUTT JOINTS T JOINT MITER JOINTS 0 1 2 3 1 2 5 16 3 4 45 90...

Страница 7: ...ut from 90 to 45 or vice versa The height of the fence at 90 can be set between 0 to 3 4 in from the center of the blade The height of the fence at 45 can be set between 5 16 in to 13 16 in from the c...

Страница 8: ...familiarize yourself with all operating features and safety requirements Fig 2 WARNING Do not attempt to modify this tool or create accessories not recommended for use with this tool Any such alterat...

Страница 9: ...Nextreleaseknurledadjustmentknobandjamnutapplying pressure from spring on depth adjustment knob Make a test cut in a scrap piece of wood Fit the correct size biscuit into biscuit slot If biscuit slot...

Страница 10: ...front base align with a tab on the backside of the fence See Figure 6 This alignment keeps the fence square at each height setting Tighten height adjustment knobs securely FENCE ROTATION ANGLE ADJUSTM...

Страница 11: ...er materials use additional biscuits stacked above each other When making edge to edge joints the more biscuits you use the stronger the joint will be The following sections illustrate how to make var...

Страница 12: ...r marks on the fence with the centerline mark s on the board Depress the switch trigger and let the motor build to its maximumspeed thengraduallypushbiscuitjoinerforward to extend the blade into the w...

Страница 13: ...at desired dimension on the scale select the correct depth of cut setting for the biscuit size you plan to use clamp workpiece securely then cut each slot at the marked centerline intersection Next y...

Страница 14: ...lue sets up Upon completion of a T joint cutting operation reinstall the fence on the front base by reversing TO REMOVE FENCE procedure Place height adjustment knob bolts in key hole slots and align b...

Страница 15: ...ong sides up This will assure that the outside surfaces will match See Figure 18 Set fence angle at 45 Slide the fence up or down until fence height is at desired setting Tighten height adjustment kno...

Страница 16: ...a workbench in the order in which they will be hinged Determine the location of each hinge joint and mark the centerofeachjointbydrawingalineacrosseachworkpiece Set fence angle at 90 Loosen height adj...

Страница 17: ...nd lock blade preventing it from rotating Using a 9 64 in hex key remove blade screw NOTE Turn blade screw counterclockwise to remove See Figure 22 Remove outer blade washer and blade Clean wood parti...

Страница 18: ...and release springs from tabs on bearing plate See Figure 24 Lift adjustment rod away from bearing plate and remove rear base With front and rear base assemblies removed place your biscuit joiner ups...

Страница 19: ...ailable at the time this manual was printed Item No Description Quantity 4600411 Size R1 Accu Biscuits Canister Pack 110 Pcs 4600412 Size R2 Accu Biscuits Canister Pack 100 Pcs 4600413 Size R3 Accu Bi...

Страница 20: ...clean blade bearing plate base assembly slots and surrounding areas See CLEANING BASE ASSEMBLY section on page 18 3 Blade becomes difficult to push in when cutting slots Blade does not retract proper...

Страница 21: ...Page 21 NOTES...

Страница 22: ...Before using any extension cord inspect it for loose or exposed wires and cut or worn insulation Ampere rating on tool data plate 0 2 0 2 1 3 4 3 5 5 0 5 1 7 0 7 1 12 0 12 1 16 0 Cord Length Wire Siz...

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