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10 

When pulling a heavy load, place a blanket or jacket over the wire 
rope five or six feet from the hook.  In the event of a broken cable it 
will dampen the snap back.  For additional protection open the 
hood of the vehicle as shown in Fig 3.3 
 
For pulls over  70% rated line pull, we recommend the use of the 
snatch block/pulley block to double line the wire rope.  Fig 3.4 
This reduces the load on the winch and the strain on the rope by up 
to 50% depending on the included angle. 

 

 

WARNING - 

Never use your winch for overhead hoisting or 

for lifting people or moving people.    

 

WINCH WORKING DEMONSTRATION 

1.  Disengage the clutch by turning the clutch to the “CLUTCH OUT” position.  
2.  Grab the cable  assembly  (Part# X0950900)  and pull the cable to the desired 

length, then attach to item being pulled.  

Caution: 

Always leave at least five turns of cable on the drum; Review winch 

safety warnings and precautions on page 2

3 before continuing.  

3.  Reengage the clutch by turn the clutch handle  (Part# X0950023) to the “CLUTCH 

IN” position, rarely if ever the clutch is difficult to engage, you should slightly turn 
the drum by hand, and then turn the clutch. 

4.  Insert the switch assembly (Part# X0950800) connector onto the control box. 
5.  Test-run winch in two directions, each direction for one or two seconds. 

6.  While standing aside of the tow path, hold and operate the  switch  assembly 

supplied by your choice. To reverse directions. Wait until the motor stops before 
reversing directions.  

7.  When the pulling is complete, remove the switch  assembly (Part# X0950800). 

From the female connector of the directional valve and replace the female 
connectors cover. 

 

Fig 3.3 

 

Fig 3.4 

     

 

Fig 3.5 

Содержание EWX 10000U

Страница 1: ...ELECTRICAL WINCH EWX5000 EWX6000 EWX8000 EWX9500 EWX9500SG2 EWX9500 Q EWXC9500 EWX10000 EWX12000 Assembly Operating Instructions...

Страница 2: ...HNIQUES 9 WINCH WORKING DEMONSTRATION 1 0 REPLACING THE WIRE ROPE 1 1 MAINTENANCE 1 1 TROUBLE SHOOTING 1 2 WINCH ASSEMBLY DRAWING 1 3 WINCH PARTS LIST 1 4 OUTLINE DIMENSIONAL DRAWING 1 6 SPECIFICATION...

Страница 3: ...r your safety Ultimately safe operation of this device rests with you the operator This indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury This not...

Страница 4: ...is stopped and there is a load on the wire rope A separate mechanical brake applies the braking action 8 Free Spooling Clutch The clutch allows the operator to manually disengage CLUTCH OUT the spool...

Страница 5: ...eavy loads at or near rated capacity use a pulley block snatch block to reduce the load on the wire rope WARNING Never step over a cable or go near a cable under load WARNING Don t move the vehicle to...

Страница 6: ...he touch stop winching immediately and let it cool down for a few minutes Do not pull for more than one minute at or near the rated load CAUTION If the motor stalls do not maintain power to the winch...

Страница 7: ...nect the cable back to itself This will cause cable damage Always use a snatch block sling or chain of suitable strength as shown in the illustrations Store the remote control inside your vehicle in a...

Страница 8: ...the wire rope is winding evenly and tightly around the drum The vehicle that is being winched can be slowly driven to add assistance to the winching process Avoid shock loads keep the wire rope under...

Страница 9: ...0950700 to the mounting channel Part X0950025 using 2 each of the cap screw M10 X 35 Part X0950002 flat washer Part X0950004 lock washer Part X0950003 and securing with locknut M10 Part X0950024 Make...

Страница 10: ...g and re spooling the wire rope Using the hand saver keeps your hands and fingers away from the rotating drum 8 Check for proper drum rotation Pull and turn the clutch knob to the CLUTCH OUT position...

Страница 11: ...Self Recovery Locate a suitable anchor such as a strong tree trunk or boulder Always use a sling as an anchor point CAUTION Do not attach the clevis hook back onto the cable as this could cause damag...

Страница 12: ...cable to the desired length then attach to item being pulled Caution Always leave at least five turns of cable on the drum Review winch safety warnings and precautions on page 2 3 before continuing 3...

Страница 13: ...drum from the bottom under the drum 5 Turning clutch to the CLUTCH IN position 6 Retract Cable Assembly onto drum first five wraps being careful not to allow kinking then winch cable must be wound ont...

Страница 14: ...without load until completely dry Motor runs but cable drum does not turn Clutch not engaged Turn clutch to the In position If problem persists a qualified technician needs to check and repair Motor r...

Страница 15: ...13 http ju taobao comWINCH ASSEMBLY DRAWING 35 27 14 13 12 11 9 8 7 10 12 13 OUT IN 33 34 21 15 8 10 31 4 17 16 3 4 32 5 30 6 5 3 18 19 20 23 22 24 29 28 25 26 4 1 2 3 5 6 36 37 38...

Страница 16: ...d in U and S type winch X095Q0100 F Used in F type winch X095XC0100 F Motor Assembly used in EWXC9500 3 X0950002 6 Cap Screw M10 x 35 4 X0950003 6 Lock Washer 10 5 X0950004 6 Think Flat Washer 10 6 X0...

Страница 17: ...trol Switch RC3 34 X0500900 1 Cable Assembly Used in EWX5000 X0600900 Used in EWX6000 X0800900 Used in EWX8000 X0950900 Used in EWX9500 EWX9500 Q EWXC9500 X095SG0900 Used in EWX9500SG2 X1000900 Used i...

Страница 18: ...16 OUTLINE DIMENSIONAL DRAWING EWX5000 EWX6000 EWX8000 EWX9500 EWX9500SG2 EWX9500 Q EWXC9500 EWX10000 EWX12000...

Страница 19: ...l dimensions L W H 18 0 6 3 10 0 456mm 160mm 254mm 17 3 6 3 11 1 440mm 160mm 283mm Net weight Ibs kgs 54 5 24 7 55 6 25 2 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current...

Страница 20: ...imensions L W H 21 4 6 3 10 0 544mm 160mm 254mm 20 8 6 3 11 1 527mm 160mm 283mm Net weight Ibs kgs 66 1 30 0 67 2 30 5 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A...

Страница 21: ...3 10 0 540mm 160mm 254mm 21 3 6 3 11 1 540mm 160mm 283mm 21 3 6 5 9 9 540mm 166mm 251mm Net weight Ibs kgs 71 9 32 6 77 3 35 1 82 1 37 2 Pull Speed Amperes Volts First layer Line Pull Line Speed ft mi...

Страница 22: ...1 9500 4309 17 4 5 3 2 7706 3495 39 4 12 0 3 6482 2940 65 0 19 8 4 5593 2537 85 3 26 0 Rated line pull 9500 lbs 4309 kgs Motor series wound 12V Input 4 6kW 6 1hp Output 2 1kW 2 8hp 24V Input 6 5kW 8...

Страница 23: ...erall dimensions L W H 17 2 6 3 11 1 437mm 160 mm 283 mm Net weight Ibs kgs 65 0 29 5 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V...

Страница 24: ...160 mm 283 mm Net weight Ibs kg 70 5 32 0 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 0 50 2 15 3 53 2 16 2 90 70 1000 454 4...

Страница 25: ...166mm 251mm Net weight Ibs kgs 96 6 43 8 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 0 49 9 15 3 53 1 16 2 80 45 1000 454 42...

Страница 26: ...3 10 0 557mm 160mm 254mm 21 9 6 3 11 1 557mm 160mm 283mm 21 9 6 5 9 9 557mm 166mm 251mm Net weight Ibs kgs 88 2 40 0 89 3 40 5 93 9 42 6 Pull Speed Amperes Volts First layer Line Pull Line Speed ft mi...

Страница 27: ...8 6 3 10 0 579mm 160mm 254mm 22 8 6 3 11 1 579mm 160mm 283mm 23 2 6 5 9 9 589mm 166mm 251mm Net weight Ibs kgs 92 6 42 0 93 3 42 3 96 6 43 8 Pull Speed Amperes Volts First layer Line Pull Line Speed...

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