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1.1 Health Hazard Information

The actual process of welding is one that can
cause a variety of hazards.All appropriate
safety equipment should be worn at all times,
i.e. headwear, respiratory, hand and body
protection. Electrical equipment should be
used in accordance with the manufactur s

er

recommendations.

Eyes:

The process produces ultra violet rays that
can injure and cause permanent damage.
Fumes can cause irritation.

Skin:

Arc rays are dangerous to uncovered skin.

Inhalation:

Welding fumes and gases are dangerous to
the health of the operator and to those in
close proximity.The aggravation of pre-existing
respiratory or allergic conditions may occur in
some workers. Excessive exposure may cause
conditions such as nausea, dizziness, dryness
and irritation of eyes, nose and throat.

1.2 Personal Protection

Respiratory

Confined space welding should be carried out
with the aid of a fume respirator or air supplied
respirator as per AS/NZS 1715 and AS/NZS
1716 Standards.

You must always have enough ventilation in

confined spaces. Be alert to this at all times.

Keep your head out of the fumes rising from

the arc.

Fumes from the welding of some metals could

have an adverse effect on your health.

’t

Don

breathe them in. If you are welding on material
such as stainless steel, nickel, nickel alloys
or galvanised steel, further precautions are
necessary.

Wear a respirator when natural or forced

ventilation is not good enough.

Eye protection

A welding helmet with the appropriate welding
filter lens for the operation must be worn at all
times in the work environment.The welding arc
and the reflecting arc flash gives out ultraviolet
and infrared rays. Protective welding screen and
goggles should be provided for others working
in the same area.

Clothing

Suitable clothing must be worn to prevent
excessive exposure to UV radiation and
sparks.An adjustable helmet, flameproof loose
fitting cotton clothing buttoned to the neck,
protective leather gloves, spats, apron and steel
capped safety boots are highly recommended.
Recommended filter shades for
arc welding

Less than 150 amps

Shade 10*

150 to 250 amps

Shade 11*

250 to 300 amps

Shade 12

300 to 350 amps

Shade 13

Over 350 amps

Shade 14

*Use one shade darker for aluminium

1.0 Recommended Safety Precautions

Содержание Tig200

Страница 1: ...Tig200 DC Digital Tig Welder Operating Instructions www r techwelding co uk Email sales r techwelding co uk Tel 01452 733933 Fax 01452 733939...

Страница 2: ...to be reproduced The recipient acknowledges and agrees that it must make its own independent investigation and should consider seeking appropriate professional recommendation in reviewing and evaluat...

Страница 3: ...7 Torch Movement During Welding 8 2 8 Joint Preparation 17 3 0 TIG Welding of Materials 3 1 Application Summary 21 3 2 C Mn Steel 22 3 3 Alloyed Steel 23 3 4 Stainless Steel 24 3 5 Aluminium 25 3 6 B...

Страница 4: ...spaces Be alert to this at all times Keep your head out of the fumes rising from the arc Fumes from the welding of some metals could have an adverse effect on your health t Don breathe them in If you...

Страница 5: ...with cylinders or operating cylinder valves ensure that you wear appropriate protectiv ves boots e clothing glo and safety glasses When moving cylinders ensure that the valve is not accidentally open...

Страница 6: ...ectrode holders in water Working on a dry insulated floor where possible Never hold the electrode and holder under your arm 1 4 User Responsibility Read the Operating Manual prior to installation of t...

Страница 7: ...t often connected to the negative pole The output characteristics of the power source can have an effect on the quality of the welds produced Shielding gas is directed into the arc area by the welding...

Страница 8: ...l remains relatively cool compared to sing straight polarity Relatively shallow penetration is obtained An electrode whose diameter is too large will reduce visibility and increase arc instability Use...

Страница 9: ...7 2 4 Shielding Gas Selection...

Страница 10: ...8 2 5 Consumable Selection a Welding wire The following table includes the recommended welding consumable for the most commonly welded materials...

Страница 11: ...9 2 6 Welding Techniques 2 7 Torch Movement During Welding 2 8 Positioning Torch Tungsten for Various Weld Joints...

Страница 12: ...10...

Страница 13: ...11...

Страница 14: ...12...

Страница 15: ...13 2 9 Joint Preparation...

Страница 16: ...14...

Страница 17: ...15...

Страница 18: ...16...

Страница 19: ...17 3 0 TIG Welding of Materials 3 1 Application Summary...

Страница 20: ...ce heating Only inert or reducing gases should be used forTIG welding and pure argon is normally recommended as the shielding gas for steel Filler rods are usually selected to match the chemical compo...

Страница 21: ...r lanthanum oxide are used for welding steel and they give good arc stability Only inert or reducing gases should be used forTIG welding and pure argon is normally recommended as the shielding gas for...

Страница 22: ...ns have promoted use of ceriated or lanthanated instead The filler rod used depends on the type of stainless being welded but in general is matching for austenitic grades enriched in nickel for duplex...

Страница 23: ...ust be removed to allow full fusion to take place and ACTIG does this efficiently allowing high quality joints to be made High purity argon and argonhelium shielding gas mixtures can be used The AC ou...

Страница 24: ...ndard shielding gases for DC TIG welding copper and copper alloys Alushield Heavy is ideal forTIG welding copper and some copper alloys particularly in thicker sections Pure argon is the shielding gas...

Страница 25: ...tion of the correct shielding gas 4 3 TIG Torch Connection The R Tech TIG200DC PFC machine is rated at 200A 35 duty cycle The matchingTIG torch for this machine is the Wp26 torch 1 TheWP26 TIG torch i...

Страница 26: ...24 TIG ARC 200MP TIG ARC 200MP 1 2 3 4 5 6 7 8 10 11 12 16 38 37 29 24 22 23 34 32 27 9 25 26...

Страница 27: ......

Страница 28: ...weld Selecting the 2T function will disable the Start current 9 and the process will immediately rise to the selected welding current For 4T operation Depress the contactor switch on the torch and rel...

Страница 29: ...27 As a general rule increasing the frequency at a given set of welding and background current the heat input into the plate will increase...

Страница 30: ...V 1ph AC230V 15 Frequency HZ 50 60 Fuse rating 16 Output Current A Stick 10 150 TIG 5 200 No load voltage V 62 Duty Cycle 200A 35 Power Factor 0 95 Protection Grading 1P23 Weight kg 10 Dimensions mm 4...

Страница 31: ...ance with operating and maintenance instructions such as connection to incorrect faulty voltage supply including voltage surges outside equipment specs and incorrect overloading natural wear and tear...

Страница 32: ...er Never use oxygen for venting containers 7 0 Recommended Safety Guidelines Diagram and safety explanation Electrical safety alert Welding electrode causing electric shock Fumes and gases coming from...

Страница 33: ...31 Notes...

Страница 34: ...33 Notes...

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