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3.4 Replacing the Heaters

Note: Cotton or surgical gloves are recommended while handling the heater assembly.

a. Disassemble Right and Left Covers (Refer to “

Replacing Right Cover

” and “

Replacing Left Cover

”).

b. Take out the heater brackets on each side by loosening screws (Figure 8, 9).

c. Take out the broken heater. Figure 10

Note:

a. When inserting the heater into the roller, rotate the heater slightly and push the rod in gently.

b. Use an air blower to blow out the broken pieces of heating rod.

(Please ensure that no one is standing on the other side.)

3.5 Replacing the Cross Cutter

a. Disassemble the nut from the Frame-Cutter.

b. Unfasten the spring from the cutter.

c. Change the Cutter.

d. Assemble the Cutter by reversing the above steps.

Figure8

Figure 1

Figure9

11

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Содержание RSH-380SL

Страница 1: ...Roll Laminator Service Manual MODEL RSH 380SL ...

Страница 2: ...y 2 1 Rollers Not Heating 2 2 Rollers Over Heating 2 3 Rollers Not Running 2 4 No Main Power Table of Content 1 Safety Precautions 2 Troubleshooting 3 Replacing Parts 3 1 Right Cover 3 2 Left Cover 3 3 Rear Cover 3 4 Main PCB 3 5 Sub PCB 3 6 Heaters 3 7 Cross Cutter 4 Adjustments 5 Parts List 6 Exploded Drawings 7 Wire Diagram 8 Backup ...

Страница 3: ...Keep flammable and wet objects away from the machine 5 Place machine on a level surface 6 Avoid excessive sunlight humidity and extreme temperatures 7 Ensure the unit is turned off cooled and unplugged from the outlet prior to moving and or repairing 8 Keep out of reach of children 9 Only Royal Sovereign authorized maintenance and service technicians should make repairs 10 Do not attempt to lamina...

Страница 4: ...Rollers Not Heating CAUSES 1 Improper laminating mode 2 Heating wire is not connected to the main PCB 3 Blown burnt upper and or lower wire fuse T Fuse 4 Defective Bi Metal 5 Defective heater 6 Defective Main PCB MEASURE 1 Heating wire is not connected to the main PCB a Connect the upper and lower heating wires to the main PCB 2 Troubleshooting Wire Heater Wire Heater 3 ...

Страница 5: ...e left hand side 3 Defective Bi Metal a Replace the Bi Metal 4 Defective heater a Using the multi meter test the continuity of the heater If it fails replace the heater b Physically examine the heater assembly for breakage Multi meter Broken Wire Temp Fuse Bi metal 135 4 ...

Страница 6: ... MEASURES 1 Wires for lower and upper heat sensors are reversed on the main PCB a Reverse the heat sensors 2 Defective T Fuse wire a Replace the T Fuse wire located on the left hand side 3 Defective heater a Test continuity of the heater If it fails replace the heater b Glass tube that surrounds heating coil is broken replace the heating element Connector Wire Sensor Wire T Fuse 5 ...

Страница 7: ...nnected motor wire 6 Defective main motor 7 Defective main PCB MEASURES 1 No power to the unit a Make sure the power plug is connected to the proper source of outlet 2 The main switch is close 3 Opened safety cover a Close the safety cover and double check to insure that the safety cover switch is engaged Note By closing the safety cover it engages the safety cover switch Main Switch 6 ...

Страница 8: ... a Un jam the film using a combination of the pressure lever and reverse button 5 Disconnected motor wire a Check the motor wire connection with PCB 6 Defective main motor a Replace the main motor Switch is engaged Wire motor Motor 7 ...

Страница 9: ...No Electricity a Double check to insure that you have electricity from your outlet b Check the circuit breaker c Double check that source of power is 220V 15Amp and single phase 2 Blown main fuse a Replace the main fuse located above the main power switch 3 Disconnected main power wires a Check that the main power wires are properly connected Main Fuse Main Power Wires 8 ...

Страница 10: ...ar roller pressure Problem Angled waves on one side of the output Cause Insufficient rear left or right side roller pressure Measure Tighten the rear left or right side roller pressure Problem Straight waves in the output Cause Excessive heat at the nip rollers Measure Lower the roller temperature Problem Wake waves Cause Insufficient heat at the nip rollers Measure Raise the roller temperature Pr...

Страница 11: ...om the Sub PCB Figure 3 3 2 Replacing the Sub PCB a Refer to Replacing Right Cover c Loosen two screws from Sub PCB installed on to new Right Cover Figure 4 d Follow the reverse order to assemble the Right Cover back 3 3 Replacing the Main PCB a Remove the rear cover and label all the wires before unplugging from the Main PCB b Detach the Main PCB from 6 white plastic holders Figure 7 c Replace th...

Страница 12: ... c Take out the broken heater Figure 10 Note a When inserting the heater into the roller rotate the heater slightly and push the rod in gently b Use an air blower to blow out the broken pieces of heating rod Please ensure that no one is standing on the other side 3 5 Replacing the Cross Cutter a Disassemble the nut from the Frame Cutter b Unfasten the spring from the cutter c Change the Cutter d A...

Страница 13: ... is running check that the top and the bottom films are fed in without any wrinkles 3 Pressure mark checking Heat Line stop the machine for 30 seconds to create a heat line Then check to see if you have two even parallel lines from one end to other Note A narrow parallel lines indicate that it has less pressure at that point 4 Laminating Test Laminate samples with different thickness of substrates...

Страница 14: ... 98节 23 T 0 3 C C P S L E M A R F A 2 4 1 3 R L 3 1 0 24 147LR4002A PAD TENSION LEATER 1 5T 25 140LR4036A HOLDER SHAFT FILM S45C Cu Ni Cr 26 9 1 N C 5 4 S M L I F T F A H S M 2 0 0 4 R L 0 2 1 27 ASMLR1339A ASSY AUTO GRIP CORE 2 RSH 380SL 27 1 ASMLR1339B ASM AUTO GRIP CORE3 RSH 380SL 27 2 3 6 0 6 L A 4 2 E R O C A 6 0 0 4 R L 4 2 1 28 RIV05018E8 BRINDER RIVET AL φ5 18 29 E G N A L F H S U B U D A ...

Страница 15: ...029A SHEET FUNCTION PC 0 75T 66 1 032LR3029C SHEET FUNCTION PC 0 75T 67 023LR3007B BUTTON FUNC SILICON 68 350LR3043A PCB SUB ASSY FR 4 69 36600X001A FUSE BLOCK FB66 LITTLE FUSE TRIAD INC 70 32500X0008 FUSE MAIN 65TS AC250V 10A EU AU KR CH UK BR 70 1 32500X0005 FUSE MAIN 65TS AC250V 20A TW CUL JOL JAP CA 71 021LR3018A COVER R ABS PA 765 UL94 V 0 PANTON 431 72 138LR4001A SPRING CUTTER CROSS SWRH Φ0 ...

Страница 16: ... AWG 18 WHT 97 381LR4114A WIRE HEATER LOW UL1015 AWG 16 WHT 98 381LR4051A WIRE HEATER LINK UL1015 AWG 18 WHT 99 380LR4001A POWER CORD EU AC250V 15A 1 8M 99 1 380LR4003A POWER CORD AU AC250V 15A 1 8M 99 2 380CR4007A POWER CORD UK AC250V 10A 1 8M 99 3 380LR4001B POWER CORD KR AC250V 15A 1 8M 99 4 380CR4003A POWER CORD JAP AC125V 15A 1 8M 99 5 380CR4004A POWER CORD CUL CA AC125V 15A 1 8M ...

Страница 17: ... 140LR3001A HOLDER CUTTER C 58 213LR4001A CUTTER CROSS 59 34000S011A POWER TRANSFORMER 60 141LR3038A PLATE PRESSURE R 61 144LR4001B CLAMPER LEVER 62 023LR4010A KNOB LEVER 63 125LR4003B LEVER PRESSURE 64 120LR4009B SHAFT COVER SAFETY 65 350LR3042A PCB MAIN ASM 66 032LR3029A SHEET FUNCTION 66 1 032LR3029C SHEET FUNCTION 67 023LR3007B BUTTON FUNC 68 350LR3043A PCB SUB ASSY 69 36600X001A FUSE BLOCK 70...

Страница 18: ...SW3 R101 330 3 4 5 RY2A CH1 M D12F 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 LA101 LDQ N51G 1 2 CN1 BR 1103C02P R7 680 2w SW6 1 2 CNN5 MG610599 C101 104 1 2 CN5 MG640598 R4 330 D3 1N4148 C4 1000 50V 1 2 3 4 5 CN102 SMW025 05 C3 104 SW7 C104 104 SW2 BD1 BR 106 ACPOWER S W SK1 104 120з R3 10K 1 2W 1 2 3 Q102 C102M 1 2 SER 14 SRCLK 11 SRCLR 10 RCLK 12 G 13 QA 15 QB 1 QC 2 QD 3 QE 4 QF 5 QG 6...

Страница 19: ...1 Wire Main 6 Wire Power Transformer In 2 Wire Power 7 Wires Power Transformer Output 3 Wire Heater up 8 Wire Fuse 4 Wire Heater low 5 Motor wires 17 Connect part 1 3 4 2 5 6 7 8 ...

Страница 20: ...18 SUB PCB Wire Bimetal Wire Up Heater Wire Lo Heater Bimetal 135 Power Cord Fuse Main Motor Wire Sensor ...

Страница 21: ...19 Wire T Fuse 133 Wire Safety S W Wire Motor Micro Switch ...

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