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Royal Sovereign RSC-5500H, Руководство по обслуживанию, Страница: 4 / 44

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Note: While repairing:

a.

      

Make sure the power plug is unplugged from the power outlet.

b.

      

Open both side covers and right stand cover.

c.

       

Be sure to follow the steps below in order.

2.1 Roller Not Heating 

1. Improper laminating mode.

2. Heating wire is not connected to the main PCB.

3. Broken Temperature Bi-Metal.

4. Defective Tempreature sensor

5. Defective heater.

6. Defective Main PCB.

1.  Improper laminating mode.

    a. Ensure the laminating mode is in the “Hot” mode, not the “Cold” mode. 

 Press “HEAT” button on the control panel to change the mode.

2. Disconnected Heating wire .

    a.Cheek the Heating-wire and Connect it correctly.

MEASURE

4

2. Troubleshooting

CAUSES:

All manuals and user guides at all-guides.com

Содержание RSC-5500H

Страница 1: ...Roll Laminator Service Manual MODEL RSC 5500H RSC 6500H www royalsovereign com All manuals and user guides at all guides com a l l g u i d e s c o m...

Страница 2: ...n PCB 18 19 3 11 2 Transformer 19 19 19 20 21 22 23 26 27 28 34 Table of Content 1 Safety Precautions 2 Troubleshooting 3 Replacing Parts 3 1 Left Or Right Cover 3 3 Heater 3 4 Sub PCB 2 1 Roller Not...

Страница 3: ...objects away from the machine 5 Place machine on a level surface 6 Avoid excessive sunlight humidity and extreme temperatures 7 Ensure the unit is turned off cooled and unplugged from the outlet prio...

Страница 4: ...not connected to the main PCB 3 Broken Temperature Bi Metal 4 Defective Tempreature sensor 5 Defective heater 6 Defective Main PCB 1 Improper laminating mode a Ensure the laminating mode is in the Ho...

Страница 5: ...Tempreature sensor a Replace the temp sensor set on the shaft behind the up roller 5 Defective heater a Using the multi meter test the continuity of the heater If it fails replace the heater Refer to...

Страница 6: ...eating a Replace the Tempreature sensor CAUSES 1 Defective Tempreature sensor 6 6 Defective Main PCB 2 Defective Main PCB MEASURES 1 Defective Tempreature sensor Main PCB All manuals and user guides a...

Страница 7: ...rollers 4 Opened Front Table Switch 5 Laser sensor detect the danger or it is not in correct work place 6 Defective main motor 7 Defective Main PCB 8 Defective Motor controller 1 No power to the unit...

Страница 8: ...ated on the front of Cover L by rotating the knob clock wise 3 Film is jammed on the rollers a Un jam the film using a combination of the Pressure lever and reverse button 8 Emergency Switch Emergency...

Страница 9: ...ect work place a Make sure laser sensor is in correct work position and clean up things could mislead laser sensor Stop the roller 6 Defective main motor a Replace the Motor Refer to 3 3 1 Replacing T...

Страница 10: ...If it doesn t work Replace the Motor controller with a new one 2 4 No Main Power 1 No electricity 2 Desfective Main Fuse 1 No Electricity a Double check to insure that you have electricity from your o...

Страница 11: ...ws using screw driver b Replacing it with a new one 3 2 Replacing The Motor and The Motor controller 3 2 1 Replacing The Motor a Remove the Left cover Refer to 3 1 Replacing the right or left cover b...

Страница 12: ...assemble the Motor system c Remove the motor and replace it with a new one c Follow the reverse order to assmble the Motor 3 2 2 Replacing The Motor controller 12 Hexa Bolt Chain B Chain A Special Cha...

Страница 13: ...ove the connnector of the controller and replace it with a good one d Follow the reverse order to assmble the controller 3 3 Replacing the Heaters a Remove the Left cover and Right cover Refer to 3 1...

Страница 14: ...strip and wire heater 3 4 Replacing the Sub PCB a Remove the Right cover Refer to 3 1 Replacing the right cover b Disconnect the Motor controller unfasten screws marked with red circle c Change the S...

Страница 15: ...5 2 Replacing the The friction plate a Remove the Friction adjust system Situation 1 1 Unfasten 2 screws assembled in the Part A with Hexa wrech Figure 1 1 Figure 1 2 Situation 2 1 Remove the sprocket...

Страница 16: ...sassmble both right cover and left cover Refer to 3 1 Replacing the right or left cover b Remove the nut and then disconnect the connector After that push the table towards direction of the yellow arr...

Страница 17: ...to 3 1 Replacing the right or left cover b Rotate the Front table to make room for taking roller out Figure 5 c Remove The heater Refer to d Disassmble hexa bolt Screw and C ring showing in the pictu...

Страница 18: ...w c Replace Roller low with a new one d Reassemble The roller by reverse order showing above 3 8 Replacing the The Main PCB and Transformer 3 8 1 Replacing the Main PCB a Disassmble right cover b Disa...

Страница 19: ...he connnectors c Change the Transformer d Tighten the Screws and Reconnect the connnectors 3 9 Replacing the Sensor a Disassmble right cover and left cover b Remove the Hexa bolt C ring c Disassmble S...

Страница 20: ...f Replace the sensor with a good one 20 Sensor All manuals and user guides at all guides com...

Страница 21: ...3 Replacing Parts 11 All manuals and user guides at all guides com a l l g u i d e s c o m...

Страница 22: ...12 All manuals and user guides at all guides com...

Страница 23: ...13 controller All manuals and user guides at all guides com...

Страница 24: ...g in the photo remove the wire heater and take out the insulating strip 14 All manuals and user guides at all guides com...

Страница 25: ...15 All manuals and user guides at all guides com...

Страница 26: ...with a new one after Disassmble handle tension spring and plate disconnect the connector After that push the table towards direction of 16 All manuals and user guides at all guides com a l l g u i d...

Страница 27: ...17 ring pressure All manuals and user guides at all guides com...

Страница 28: ...18 All manuals and user guides at all guides com...

Страница 29: ...19 All manuals and user guides at all guides com...

Страница 30: ...20 All manuals and user guides at all guides com...

Страница 31: ...se Wrench to adjust the roller pressure 5 spots as shown on Figure A The pressure should be 5 6 kgf 2 Checking for over all tension 21 C C W Decrease pressure 1 Using Push Pull Scale measure 4 Adjustm...

Страница 32: ...rom one end to other Note A narrow parallel lines indicate that it has less pressure at that point 4 Laminating Test Laminate samples with different thickness of substrates 5 Check above steps 2 throu...

Страница 33: ...013LR4030A LIMIT PLATE 2 SPCC 3 0T Ep Zn 17 015LR2017A SUPPORT BAR S45C OD35mm X 17 1 015LR2017B SUPPORT BAR S45C OD35mm X 18 021LR2029A PLASTIC PIPE PVC OD40mm 1 8T X 18 1 021LR2029B PLASTIC PIPE PVC...

Страница 34: ...CC 1 2T PANTONE421U 66 141LR4056A BRACKET T FUSE SPCC 67 141LR4201A PLATE BRACKET SPCC 3 0T Ep Zn 68 141LR4201B PLATE BRACKET SPCC 3 0T Ep Zn 69 141LR4203A BRACKET HEATER UPPER SPCC 1 6T Ep Zn 70 141L...

Страница 35: ...114 136LR4004R CHAIN ROLLER 35 P9 525 196EA 115 136LR4004S CHAIN REWINDER 35 P9 525 188EA 116 140LR4069A HOLDER SPROCKET IDLE S45C Ep Zn 117 140LR4069B HOLDER SPROCKET IDLE S45C Ep Zn 118 141LR3065A...

Страница 36: ...FT16mm 143 120LR3049A SHAFT VORTEX GEAR 2 S45C 144 12200X005A BEARING RADIAL NTB1226 12 28 145 12200X046C DU BUSH FLANGE 20 15 146 12200X048A BEARING GB279 88 160201 ID12 OD32 T 10 147 130LR4029A VORT...

Страница 37: ...26 All manuals and user guides at all guides com...

Страница 38: ...80 80 81 82 83 83 84 84 84 86 85 85 87 88 89 90 91 92 93 96 94 95 97 98 99 100 101 102 103 104 105 105 105 105 106 106 107 107 106 106 107 106 106 106 106 107 107 108 108 109 110 110 110 111 112 113...

Страница 39: ...7 Wire Diagram 28 MAIN PCB Schematic All manuals and user guides at all guides com...

Страница 40: ...29 SUB PCB Schematic All manuals and user guides at all guides com...

Страница 41: ...Main PCB Layout 30 1 2 3 5 4 6 7 8 10 11 12 9 8 16 13 14 15 11 12 10 Power Transformer T FUSE All manuals and user guides at all guides com a l l g u i d e s c o m...

Страница 42: ...2 WIRE PRESSURE 7 WIRE FOOT 12 WIRE LASER SENSOR 2 3 WIRE TEMP SENSOR 8 WIRE HEATER UP 13 WIRE P T OUTPUT 4 WIRE MOTOR 9 WIRE AC INPUT 14 WIRE EMEGENCY SWITCH 5 WIRE MAIN SUB PCB 10 WIRE FAN 15 WIRE...

Страница 43: ...connnect part 1 WIRE LASER SENSOR 2 4 WIRE MICRO SWITCH 2 WIRE BI METAL 5 MICRO SWITCH 3 WIRE PRESSURE 5 WIRE ACC SENSOR Frame R Layout 32 3 1 2 5 4 6 All manuals and user guides at all guides com...

Страница 44: ...connnect part 1 WIRE MOTOR 3 WIRE HEATER 2 WIRE LASER SENSOR 1 4 WIRE EMERGENCY SWITCH Frame L Layout 33 3 1 2 4 All manuals and user guides at all guides com...

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