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Publisher  

© Koninklijke Gazelle N.V.

 

After Sales

All rights reserved. Not to be reprinted, translated or duplicated 

either wholly or in part without prior written permission. Errors 

and omissions excepted; subject to technical amendment.

ROYAL DUTCH Gazelle N.V.

Wilhelminaweg 8
6951 BP Dieren
The Netherlands

www.gazellebikes.com

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Содержание CityZen Speed Powertube

Страница 1: ...Royal Gazelle Repair and Maintenance Information Service handbook Technical manual CityZen Speed Powertube VIN numbers starting with XRGA2xxxxxxxxxxxx ...

Страница 2: ...pedelecs in standard condition or with genuine Gazelle accessories installed In some cases repair instructions are also issued in the form of Service Information This information will be incorporated into the next issue of the Repair and Maintenance Manual Royal Gazelle N V After Sales General table of contents 1 Maintenance and general instructions 3 2 General work units for city bikes and E bike...

Страница 3: ... Headlight 10 Inner or outer rear tyre 20 Mounting front and rear cantilever brake 25 Taillight 15 Inner or outer rear tyre aluminum frame 30 Mounting front and rear hydraulic brakes 90 Dynamo 10 BAGGAGE LOCKS Hub dynamo 30 Replacing rear carrier including light 20 Replacing ring lock 15 Headlight cable around frame 5 Mounting basket rack on handlebar 20 Mounting carrier for U lock or cable lock 1...

Страница 4: ...Rear wheel including chain guard 20 CHAIN Mounting brake grip 20 Rear wheel 10 Tightening and lubricating 15 Headset 50 Wheel calibration e bike 15 Replacing making fit tightening gear hub 30 Front fork 60 Adjusting hub gear 10 Replacing making fit tightening derailleur 15 Handle grip 5 CHILD SEAT Replacing pinion or cassette 25 CRANKSHAFT Mounting front child seat 10 CHAIN GUARD Replacing Mountin...

Страница 5: ... Common race incl handlebar tape 40 LIGHTING Rear derailleur incl cable mounting 30 Race with integrated gearing incl handlebar tape 50 See work units City bike E bike COMPUTER Common ATB 15 Mounting computer 10 ATB with integrated gearing 25 WHEELS DERAILLEUR LOCKS Replacin and cleaning pinion or cassette incl replacing chain and de mounting rear wheel 40 Replacing front or rear derailleur 25 Mou...

Страница 6: ...rear brake 15 Headset excl milling 30 Adjusting hub or derailleur 15 Straight handlebar Front fork incl milling 50 MUDGUARDS Outer cable front or rear brake race 25 Suspension front fork 45 Press up system 15 Handlebar incl handlebar tape Stem 10 Regular mounting front and rear 30 Front or rear derailleur 15 Handle grip 5 CHAIN Replacing fitting cleaning incl replacing pinion or cassette and mount...

Страница 7: ... M4 1 5 2 1 5 2 M5 3 4 3 4 M6 6 7 5 6 M8 12 15 7 9 M10 30 35 10 12 Table 2 Torque overview for bike specific parts Nm Rear derailleur fixation bolt M10x1 8 10 Rear derailleur cable clamp 5 7 Rear wheel nuts 30 45 Pedals 35 55 Front mudguard stay 1 5 1 7 Magura braking levers 3 5 4 5 Shifters on handlebar 2 2 2 7 Saddle bolts 7 8 Bosch motor bolts M8 60 25 30 Bosch motor plate M6 15 Torx T30 13 15 ...

Страница 8: ...uctons may cause injury or death to the bicycle rider or people around the bicycle rider 1 Remo e the rubber boot A by peeling away from the Unicon mechanism to expose the Micro adjustment system 2 Release the locking nuts B with a 14 mm spanner wrench before startng the micro adjustment 3 Tighten the 4 screws C with a 6 mm allen key to remo e any play or looseness 4 Tighten each opposing pair of ...

Страница 9: ...ded that there is no need to change the lengths of cables and or hoses modification of the seating position to suit the user should be possible within the original cable lengths Any further modification results in a significantly changed load distribution on the bicycle and entails potentially critical steering properties Seat post Provided that the offset to the rear does not exceed 20 mm with re...

Страница 10: ...No 44 2014 Annex VIII The clearance to the tyre which should be 10m at least must also be taken into account Spokes Provided that the dimensions correspond to the original part Additional battery rechargeable battery operated headlights are not permissible Trailers are only permissible if a trailer load is entered under no 17 of the certificate of conformity and a coupling device under no 43 1 Not...

Страница 11: ...m tape Rim tapes and rims must be compatible Modified combinations may result in rim tape shifting and thus defective inner tubes Saddle Provided that the offset to the rear does not exceed 20 mm with regard to the series original field of use note that a modified load distribution beyond the intended setting range may possibly lead to critical steering properties The length of the saddle rails at...

Страница 12: ...or Cable 415mm Bosch 1270 020 802 998200100 Intuvia Performance Line Anthracite Kit Cable 1500mm Bosch 0275 007 813 998607000 Kit including Rear light brake light and licence plate light Approval E1 50R 003427 and E1 50R 003982 447188200 Kit including Horn and Horn Button Approval E1 000740 444409600 Kit Headlight Horn Button Headlight Busch and Müller IQ X E Approval E1 014416 444409600 Kit Headl...

Страница 13: ...Bosch manual www gazellebikes co uk media 6942 gaz_bosch_uk_171_v01 pdf 9 Diagnostic fault codes For more information about Bosch diagnostic fault codes see Bosch manual www gazellebikes co uk media 6942 gaz_bosch_uk_171_v01 pdf 10 Software versions For more information about the Bosch software versions see www bosch ebike com en service software update 11 Special tools and equipment Special diagn...

Страница 14: ...ake light reflectors x Check that the wheel quick releases are tight and that the wheels are secure x Spin wheels looking for wobbles x Test brakes to make sure they are gripping and check to see that the brake pads are in good condition If the brake pads are worn they should be replaced with original spare parts x Check chain grease if it looks dry x Compress and release the suspension to check t...

Страница 15: ...ghtening torques x Grease the cables to prevent binding and check the cables for fraying and rusting and replace if necessary x Maintain and grease your suspension components Hold the front wheel blocked with the brakes and push the vehicle forwards and backwards to ensure there is no excessive play in the front fork If needed adjust the front fork play as described in the fork maintenance guide x...

Страница 16: ...ts replaced Dealer service operator stamp signature Service repair date km Type of service maintenance repair Work done parts replaced Dealer service operator stamp signature Service repair date km Type of service maintenance repair Work done parts replaced Dealer service operator stamp signature Service repair date km Type of service maintenance repair Work done parts replaced Dealer service oper...

Страница 17: ...ature Service repair date km Type of service maintenance repair Work done parts replaced Dealer service operator stamp signature Service repair date km Type of service maintenance repair Work done parts replaced Dealer service operator stamp signature Service repair date km Type of service maintenance repair Work done parts replaced Dealer service operator stamp signature Service repair date km Ty...

Страница 18: ...o be reprinted translated or duplicated either wholly or in part without prior written permission Errors and omissions excepted subject to technical amendment ROYAL DUTCH Gazelle N V Wilhelminaweg 8 6951 BP Dieren The Netherlands www gazellebikes com GAZ_RM INFORM_EN_18 1 ...

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