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Model :
Dealer's Name :
Location:
Colour :
Battery Make :
Ch. No./ Engine No.
Handle Bar Controls
& Electrical Switch
Operations
Chassis No. :
Engine No. :
Battery Number :
Key Number :
Date of PDI :
Tyre Number :
Front :
Rear :
Aggregate
Area
Defect
Code
Measure
Defect
Remarks
1 Engine / Motorcycle Number Details
DF
Same/ Different
Connect Battery /
Check Voltage
2 Battery Charging
D / NC /L
12.6 V
BATTERY(Static)
3
Replace oil & oil filter / Check Oil level (Loose
three Drain Bolts)
EO - (Drained
Oil Level)
2.5 Litres (Capacity is
2.75 Litres) -Loose 3
Drain Bolts to Drain Oil
4 Clean Oil Strainer
-
Clean
Lock Operation
5 Ignition / Side / Tool Box Lock / Fuel Tank Lock
H / LF / NW
Same
Petrol
6 Fill Petrol
-
2.5 Litres
7 Front Disc Brake / Drum Lever Free Play
SG /RB /Less 4 - 7 mm / (STD Model)
8 Caliper Mtg Screws
LF(Hand
Loose )
2.7 to 3 .3 Kgm
9 Front Wheel Rotation
T/ N
Check One Complete
Rotation, Spokes
Looseness & Runout
10 Front Mudguard Alignment / Cover Tube Rubbing M / RB/SC
5 mm- Refer SOP
11 Front Wheel Nut
LF(Hand Loose) 6.3 0 to 7.7 Kgm
12 Front Tyre Condition (Check Tyre Line Seating)
WF
Good
13 Front Tyre Pressure
Less
22PSI
14 Clutch Operation
H /J/SY
Smooth
15 Clutch Lever Free Play
EP / Less
2 - 3 mm
16 Speedo /Odo / Ammeter /Fuel Guage
NW
No Defects
17 Accelerator Operation
SY/EP/LESS Smooth
18 Lever Brackets Saddle Position
LF/R
Tight
19 Steering Movement
T /N
Free
20 Handle Bar Positioning
WF/LF/M
W.r.to Dot Punch
21 Lock Nut T- Stem
LF/ PO/R
4.5 to 5.5 Kgm
22 Electrical Switch Operation
NW / LF
No Defects
23
24
Neutral Lamp
Head Lamp Switch Operation
NW / F
NW / F
No Defects
When you turn the ignition switch
to ON condition Head Lamp
should be always ON due to
Automatic Headlamp ON feature
25 Fuel Tap Operation
H
Smooth / Main / Res
26 Fuel Leak
L
No Leak (Tank, TAP, Carb)
27 Fuel Tank Alignment vs Seat Alignment
M
28 Rear Brake Pedal Free Play
Less / EP
20-30 mm
29 Pedal Position w.r.t foot rest
M
Same Level
30 Chain Tension
T / EP
20 -30 mm
31 Rear Wheel Rotation
T / N
Check One Complete
Rotation, Spokes
Looseness & Runout
Fuel System
Engine Oil
Clutch
Rear Wheel
PRE-DELIVERY INSPECTION - Classic 500 (Stealth Black) / Classic 350 (Gun Grey)