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MAINTENANCE

2

5

7101990

HOW TO CHECK AND ADJUST THE DRIVE BRAKE

Completely push the clutch/brake pedal forward. Set the parking
brake. Move the shift lever to the neutral (N) position. Push the unit.
If the rear wheels rotate, adjust or replace the brake pads. Adjust the

drive brake

as follows.

1.

The location of the

drive brake

is on the right side of the

gearbox

(Figure 17).

2.

Make sure the parking brake is set and the shift lever is in
neutral (N). Turn the

hex nut

in a clockwise direction until the

rear wheels do not turn when the unit is pushed forward.

3.

Release the parking brake and push the unit. If the unit does not
roll, turn the

hex nut

in a counterclockwise direction until the

unit rolls.

4.

Set the parking brake. Push the unit. If the rear wheels do not
turn, the

drive brake

is correctly adjusted. Release the parking

brake.

WARNING: If you cannot correctly adjust the drive
brake, replace the brake pads. Correct replacement
parts and assistance are available from an autho-
rized service center.

Figure 17

Drive Brake

Gearbox

Hex Nut

HOW TO CHECK AND ADJUST THE CLUTCH

If the motion drive belt is loose, the clutch will slip when; (1) going
up a hill, (2) pulling a heavy load, or (3) the unit will not move forward.
Adjust the clutch as follows.

WARNING: Before you make an inspection, adjust-
ment, or repair to the unit, disconnect the wire to the
spark plug. Remove the wire from the spark plug to
prevent the engine from starting by accident.

1.

Check the routing of the motion drive belt. Make sure the belt
is installed correctly and is inside all the belt guides.

2.

Remove the

cotter pin

,

washer

, and

brake spring

from the

adjustable nut

(Figure 18).

3.

Disconnect the

adjustable nut

from the

brake lever assembly

and the

parking brake latch.

4.

Align the hole in the

brake lever

with the hole in the

frame

. Hold

the

brake lever

in place with a 1/4 inch (6 mm) pin or bolt

(Figure 18).

5.

Pull the clutch rod forward until tight. Turn the

adjustable nut

until the nut will fit through the hole in the

brake lever

.

6.

Assemble the

adjustable nut

to the

parking brake latch,

brake lever

and

brake spring

. Fasten with the

washer

and

cotter pin

.

7.

Remove the 1/4 inch (6 mm) pin or bolt.

8.

If the belt still slips after the clutch has been adjusted, then the
motion drive belt is worn or damaged and must be replaced.
See “How To Replace The Motion Drive Belt”.

Clutch Rod

Brake Lever

Assembly

Adjustable Nut

Figure 18

Cotter Pin

Brake Spring

Washer

Parking Brake

Latch

Pin or Bolt

Not 

for  

Reproduction

Содержание Clipper 385002 108C Series

Страница 1: ...is Instruction Book contains information for several models Read and keep this book for future reference This book contains important information on SAFETY ASSEMBLY OPERATION AND MAINTENANCE RECORD TH...

Страница 2: ...riod shall apply from the date of purchase for a period of 12 months for domestic use or 90 days for commercial use Warranty applies to Australia and New Zealand only Contact any Rover Mowers Limited...

Страница 3: ...asoline D Service the air cleaner regularly D Change oil regularly Use 10W 30 oil in summer D Tune up the engine regularly D Keep equipment in efficient operating condition D Dispose of used engine oi...

Страница 4: ...another responsible adult 2 Be alert and turn the engine off if children enter the area 3 Before and when backing look behind and down for small children 4 Never carry children or any passengers even...

Страница 5: ...r person ride with you on the unit or on any accessories A passenger will make the unit harder to control block the visibility or distract the operator and is dangerous to the operator the passenger a...

Страница 6: ...rectly assembled not operated correctly or not regularly serviced the mower can be dangerous The most important rule to follow is always use good judgement and common sense Mow safely and carefully Yo...

Страница 7: ...lways stop the engine Before each use of the grass bagger check for cracks wear or deterioration Before you use the grass bagger replace a damaged part with a replacement part approved by the factory...

Страница 8: ...ithout stopping the engine Disconnect the spark plug wire F On or near roads watch out for traffic Direct discharge away from roads F When mowing avoid areas where traction is unsure Look back before...

Страница 9: ...way Read User Instructions Before Operating This Machine 8 WARNING Do Not Use This Machine On Slopes Greater Than 15 Degrees 9 DANGER Keep People Especially Children Away From Unit 10 DANGER No Step 1...

Страница 10: ...or on the seat WARNING Before doing any assembly or mainte nance to the mower remove the wire from the spark plug PARTS BAG CONTENTS The fasteners and other loose parts are shown below The fasteners a...

Страница 11: ...ock of wood under the tractor 2 Make sure the valve stem is to the outside of the tractor Slide the front wheel on the spindle 3 Fasten each front wheel with washer washer and cotter pin Bend the ends...

Страница 12: ...e A B HOW TO ASSEMBLE THE STEERING WHEEL Tools Required 3 8 Socket Wrench Attach the steering wheel as follows A 25x3 C 17x146 1 Make sure the front wheels point forward 2 Slide the bellows over the s...

Страница 13: ...ery tray 2 Remove the protective caps from the battery terminals 3 Use a 12 volt battery charger to charge the battery Charge at a rate of 6 amperes for one hour If you do not have a battery charger h...

Страница 14: ...equipped with an internal combustion engine and must not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spar...

Страница 15: ...ition key switch to start and stop the engine When you start the engine and release the ignition key the ignition key switch will automatically default to the recommended RUN MOW position for normal m...

Страница 16: ...h to the START position The engine should not start If the engine starts the switch is defective and must be replaced 3 Check the Operator Presence System switch DO NOT sit in the seat Depress the clu...

Страница 17: ...efore you leave the operator s position make sure the blade s has stopped rotating 4 Before you ride the unit across a sidewalk or a road move the blade rotation control to the DISENGAGE position WARN...

Страница 18: ...mower housing and back to raise the mower housing Figure 9 2 When you ride on a sidewalk or road move the lift lever to the highest position and move the blade rotation control to the DISENGAGE posit...

Страница 19: ...pedal 8 Move the throttle control to the FAST position If you need to go faster or slower stop the unit and move the shift lever to another speed setting 9 Make sure the level of cut is still correct...

Страница 20: ...e fuel tank or permanent damage can occur CARBURETOR The factory settings for the carburetor are for most conditions If the engine is operated under the following conditions you can adjust the carbure...

Страница 21: ...lade is bent or damaged immediately replace the blade Also make sure the nut for the blade is tight 4 Keep the blade s sharpened Worn blades will cause the ends of the grass to turn brown 5 Do not cut...

Страница 22: ...in good operat ing condition WARNING Before you make an inspection adjust ment or repair to the unit disconnect the wire to the spark plug Remove the wire from the spark plug to prevent the engine fr...

Страница 23: ...can cause an accident 8 Fasten the blade with the original washers and nut Make sure the outside rim of the Belleville washer is against the blade Figure 12 WARNING Always keep the nut tight that hold...

Страница 24: ...ive belt See How To Replace The Mower Drive Belt If replacing the belt does not correct the problem take the unit to an authorized service center 8 Move the blade rotation control to the DISENGAGE pos...

Страница 25: ...p a hill 2 pulling a heavy load or 3 the unit will not move forward Adjust the clutch as follows WARNING Before you make an inspection adjust ment or repair to the unit disconnect the wire to the spar...

Страница 26: ...om the negative terminal Figure 20 2 Disconnect the red cable from the positive terminal 3 Lift the battery tray and the battery out of the unit HOW TO CLEAN THE BATTERY 1 Remove the battery 2 Wash th...

Страница 27: ...e the fuel tank must be empty If the fuel filter is dirty the engine will run rough and have less performance Remove the old filter Figure 22 Replace the old filter with a new filter Use an original e...

Страница 28: ...s against the stackpulley Also make sure the mower drive belt is not twisted 3 Attach the front hanger to the axle support with the hanger rod Fasten with the fasteners as shown See illustration F 4 M...

Страница 29: ...e left and right adjuster knobs Figure 26 Push down on each side of the mower housing Make sure both sides of the mower housing are setting on a flat surface Also make sure the lift links are loose an...

Страница 30: ...e motion drive belt over the shifter bracket Adjuster Nut Hair Pin Shift Link Shifter Bracket Motion Drive Belt Figure 30 8 To remove the motion drive belt from the stack pulley pull the front end of...

Страница 31: ...t is not twisted 6 Make sure the motion drive belt is inside all the belt guides Figure 28 Figure 29 7 Attach the adjuster nut and shift link to the adjuster bracket with a hair pin Figure 30 See How...

Страница 32: ...belt retainer away from the right mandrel pulley Put the belt around the right mandrel pulley 6 Pull the belt retainer away from the left mandrel pulley Put the belt around the left mandrel pulley 7 P...

Страница 33: ...hold the hub caps in place Rear Wheel 1 Install the washers and spacer onto the axle as shown in Figure 36 2 Mount the square key in the key slot See Figure 36 3 Make sure the valve stem is to the out...

Страница 34: ...e lever for the blade rotation control to the ENGAGE position 2 Clean the top of the mower housing 3 Move the lever for the blade rotation control to the DISENGAGE position 4 Again clean the top of th...

Страница 35: ...el line Replace the fuel filter PROBLEM A hot engine causes a decrease in power 1 Clean the air screen 2 Check the oil 3 Adjust the carburetor 4 Replace the fuel filter PROBLEM Excessive vibration 1 R...

Страница 36: ...rtical structure 3 Compare the angle of the fold with the angle of the hill SLOPE INDENTIFICATION GUIDE ALIGN THIS EDGE WITH A VERTICAL SURFACE TREE POLE FENCE POST BUILDING ETC COMPARE THE ANGLE OF T...

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