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97-06 JEEP TJ 3 1/4”PROGRESSIVE COIL/SPACER KIT  

92PERF1641 

 

Tools Needed:

 

Spring Compressor

  

Silicone spray 
T-55 Torx Head Bit 
Floor jacks 
Wheel chocks 
Drill Motor 
5/16” Drill Bit 
7/16” Drill Bit 
Torque wrench 
T-55 Torx Head Bit 
1/2” Socket / Wrench 
9/16” Socket / Wrench 
3/4” Socket / Wrench 
13mm Socket  /Wrench 
15mm Socket / Wrench 
18mm Socket / Wrench 
21mm Socket / Wrench 
Heavy duty jack stands 
Safety glasses 
 

 

Thank you for choosing Rough Country for  your suspension needs. 

 

Rough Country recommends a certified technician installs this system. In addition to these instructions, professional 
knowledge of disassemble/reassembly procedures as well as post installation checks must be known.  Attempts to 
install this system without this knowledge and expertise may jeopardize the integrity and/or operating safety of the 
vehicle.

 

Please read all the instructions before beginning the installation.  Check the kit hardware against the parts 

list.  Be sure you have all the needed parts and understand where they go.  Also please review the tools needed list 
and make sure you have needed tools. 

PRODUCT USE INFORMATION 

 

As a general rule, the taller a vehicle is the easier it will roll.  We strongly recommend, because of rollover possibility, 
that the vehicle be equipped with a functional roll-bar and cage system. Seat belts and shoulder 

 

harnesses should be worn at all times.  Avoid situations where a side rollover may occur. 

 

Braking performance and capabilities are decreased when significantly larger/heaver tires and wheels are used. Take 
this into consideration while driving. Also, speedometer recalibration is necessary when larger tires are installed.  

 

Do not add, alter, or fabricate any factory or after-market parts which increase vehicle height over the intended height 
of the Rough Country product purchased.  Mixing component brands, lifts, and/or combining body lift with suspension 
lifts voids all warranties. Rough Country makes no claims regarding lifting devices and excludes any and all implied 
claims.  We will not be responsible for any product that is altered. 

 

This 3 1/4” suspension system was developed for 33 x 12.5 tire on an after market 15x 8” wide wheel with 3.75” of 
back spacing. The use of stock wheels with larger than stock tires may cause the tire to come in contact with the 
lower control arm at full turn. The use of aftermarket wheels is recommended to avoid this. Due to the inconsistency 
of vehicles when manufactured and the various options available, the amount of actual lift gained by this lift kit may 
vary slightly.  

Longer shocks are needed on this kit. For optimum performance RCX 2.2 Series shocks are 

highly recommended for full suspension articulation and optimum ride quality. 

 

NOTICE TO DEALER AND VECHICLE OWNER 

 

Any vehicle equipped with any Rough country product must have the “Warning to Driver” decal installed on the sun 
visor or dash.  The decal is to act as a constant reminder for whoever is operating the vehicle of its unique handling 
characteristics.  

INSTALLING DEALER

—It is your responsibility to install the warning decal and to forward these in-

stallation instructions on to the vehicle owner for review and to be kept in the vehicle for its service life. 

 

Torque Specs: 

 

Size        Grade 5           Grade 8 

5/16”       15 ft/lbs             20 ft/lbs 
3/8”         30 ft/lbs             35 ft/lbs 
7/16”       45 ft/lbs             60 ft/lbs 
1/2”         65 ft/lbs             90 ft/lbs 
9/16”       95 ft/lbs             130 ft/lbs 
5/8”         135 ft/lbs           175 ft/lbs 
 

Size     Class 8.8  Class 10.9  Class 12.9 

M8         18 ft/lbs      23 ft/lbs      27 ft/lbs 
M10       32 ft/lbs      45 ft/lbs      50 ft/lbs 
M12       55 ft/lbs      75 ft/lbs      90 ft/lbs 
M14       85 ft/lbs     120 ft/lbs    145 ft/lbs 
 

Содержание 92PERF1641

Страница 1: ...tory or after market parts which increase vehicle height over the intended height of the Rough Country product purchased Mixing component brands lifts and or combining body lift with suspension lifts...

Страница 2: ...ar Links 12mm x 65mm Bolt 2 12mm Flange Lock nut 2 3 8 x 1 1 4 Bolt 2 3 8 Flat Washer 2 3 8 Lock Nut 2 Sway Bar Sleeves 12mm 4 For Rear Sway Bar Links 10mm x 60mm Bolt 4 10mm Lock Nut 2 10mm Washer Fo...

Страница 3: ...he axle and remove the coil springs 10 With the front axle lowered install the new front progressive rate coil spring with the supplied 3 4 poly isolator spacer on top as shown in Photo 3 A coil sprin...

Страница 4: ...e using a 7 16 drill bit making sure to keep drill level Do not reinstall the track rod at this time This will be preformed with the vehicle on the ground Note This step will not be performed if the o...

Страница 5: ...during installation and reroute the vent tube after installation to ensure the line does not get damaged 4 Install the new Rough Country progressive rate coil springs with the 3 4 coil spacer on top o...

Страница 6: ...ly grease and insert the sway bar bushings and 10mm sleeves in the new rear extended sway bar links Secure the links to the stock location with the supplied 10mm x 60mm bolt washers and nuts supplied...

Страница 7: ...ting s and or U joint tabs in order to eliminate binding 3 Have a qualified alignment center realign front end to factory specifications 4 Install Warning to Driver decal on sun visor 5 Adjust headlig...

Страница 8: ...Solution Death wobble is usually a combination of items and typically there are is not one easy fix We recommend you follow these steps when trying to identify source Start by looking for any loose mo...

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