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Section 5 Operating Instructions

H85A Manual

www.rottlermfg.com

5-18

Stone and Brush Selection

Use the following charts to select the stones and brushes to obtain the desired finish

NOTE: Ra - Roughness Average. Value before Ra is in micro inches. Value in brackets um is micro
meters. Long designates length of stone. Height designated thickness of stone.

Set of 4

Set of 6

Diamond Stones, .312” (7.90mm) Height

514-9-14F

514-9-32F

80 grit, 3” (76mm) long, 90Ra (2.25um)

514-9-14R

514-9-32R

80 grit, 3 1/2” (89mm) long, 90Ra (2.25um)

514-9-21R

80 grit, 4” (102mm) long, 90 Ra, (2.25um)

514-9-14W

514-9-32W

140/170 grit, 3” (76mm) long, 50-75Ra (1.25 - 1.875um)

514-9-21W

140/170 grit, 4” (102mm) long, 50-75 Ra, (1.25 - 1.875um)

514-9-14K

514-9-32K

170/200 grit, 3 (76mm) long, 45-60Ra (1.125 - 1.5um)

514-9-14M

170/200 grit, 3 1/2” (89mm) long, 45-60Ra (1.125 - 1.5um)

514-9-21M

170/200 grit, 4” (102mm) long, 45-60 Ra, (1.125 - 1.5um)

514-9-14J

514-9-32J

270/325 grit, 3” (76mm) long, 35-45Ra (.875 - 1.125um)

514-9-14T

514-9-33B

270/325 grit, 3 1/2” (89mm) long, 35-45Ra (.875 - 1.125um)

514-9-14Z

270/325 grit, 4” (102mm) long, 35-45Ra (.875 - 1.125um)

514-9-14E

514-9-32E

325/400 grit, 3” (76mm) long, 24-30Ra (.6 - .75um)

514-9-14Q

325/400 grit, 3 1/2” (89mm) long, 24-30Ra (.6 - .75um)

514-9-14X

325/400 grit, 4” (102mm) long, 24-30Ra (.6 - .75um)

514-9-14V

500 grit, 3” (76mm) long, 15-19Ra (.375 - .475um)

514-9-14C

514-9-32C

325/40000 grit, 3” (76mm) long, 18-22Ra (.45 - .55um)

514-9-14P

500 grit, 3-1/2” (89mm) long, 18-22Ra (.45 - .55um)

514-9-14U

500 grit, 2 1/2” (64mm) long, 18-22Ra (.45 - .55um)

514-9-14L

514-9-32L

550 grit, 3” (76mm) long, 15-19Ra (.375 - .475um)

514-9-14N

550 grit, 3 1/2” (89mm) long, 15-19Ra (.375 - .475um)

514-9-14G

514-9-32G

600 grit, 3” (76mm) long, 8-12Ra (.2 - .3um)

514-9-14S

600 grit, 3 1/2” (89mm) long, 8-12Ra (.2 - .3um)

514-9-21G

514-9-33

800 grit, 3” (76mm)

514-9-33A

800 grit, 3 1/2” (89mm)

514-9-33C

800 grit, 4” (102mm)

514-9-21H

1000 grit, 3” (76mm)

514-9-21J

514-9-33J

1200 grit, 3” (76mm)

Set of 4

Set of 6

Diamond Stones, .200” (5.10mm) Height

514-9-14D

514-9-33B

325/400 grit, 3” (76mm) long, 18-22Ra (.45 - .55um)

Set of 4

CBN Stones, .321” (7.90mm) Height

514-9-35C

CBN Stones, 320 grit, 3” (76mm) long

514-9-35D

CBN Stones, 400 grit, 3” (76mm) long

514-9-35B

CBN Stones, 600 grit, 3” (76mm) long

Set of 4

Brushes for Plateau Finishing

514-9-14H

Plateau Finishing, .550” (14mm) height, 3 1/2” (89mm) long, requires one or two
size smaller stone holder compared to .312” (7.90mm) height diamond stone

514-9-14Y

Plateau Finishing, .395” (10mm) height, 3 1/2” (89mm) long, requires same or one
size smaller stone holder compared to .312” (7.90mm) height diamond stone

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Содержание H85A

Страница 1: ...OPERATION AND MAINTENANCE MANUAL 8029 S 200th St Kent WA 98032 USA www rottlermfg com Ph 253 872 7050 Fax 253 395 0230 10 01 2019...

Страница 2: ......

Страница 3: ...model and serial number 6 Part number and description of what you want to order 7 Preferred method of shipment 8 You may also contact us via e mail with the above information Send e mail requests to p...

Страница 4: ......

Страница 5: ...Section 1 Introduction H85A Manual www rottlermfg com I INTRODUCTION Contents INTRODUCTION 1 1 Description 1 2 Disclaimer 1 2 Limited Warranty 1 3 Online Documentation Access 1 4 Specifications 1 5...

Страница 6: ...CONTROL DEFINITIONS to get an idea how the machine operates The Operating Instructions chapter should be read in order to familiarize the user with the actual button pushing sequences required to carr...

Страница 7: ...ystem communicated or transmitted by any means for any commercial purpose including without limitation sale resale license rental or lease without the prior express written consent of Rottler Manufact...

Страница 8: ...injury or loss Buyer waives any right beyond the foregoing warranty to make a claim against Rottler No warranty is provided for any Products not paid in full Merchandise cannot be returned to Rottler...

Страница 9: ...pment can be accessed at the Rottler website To access documentation open your browser and navigate to https www rottlermfg com Scroll to the bottom of the page and under the Owner Resources title cli...

Страница 10: ...Section 1 Introduction H85A Manual www rottlermfg com 1 5 Specifications...

Страница 11: ...ensions 2 8 Machine Working Clearances 2 9 Optional Anchor Bolt Locations 2 10 Work Envelope Dimensions 2 11 Side View 2 11 Top View 2 12 Installation Procedure 2 13 Location 2 13 Unpacking 2 13 Level...

Страница 12: ...Rottler machine please be sure to sign the installation report after the installation technician has installed the machine and verified the machine is operating correctly and given the operators oper...

Страница 13: ...nner that meets the local electrical code requirements ______Remove machine from truck Weight 2 500 lbs ______Provide solid foundation for machine ______Remove fixturing and misc from machine and clea...

Страница 14: ...is protected by fuses and circuit breakers located in the electrical enclosure Show customer where they are located and confirm that spare fuses were shipped with machine When starting the machine for...

Страница 15: ...uld create a dangerous environment for the machine operator ______Refer to Chapter 4 Control Definitions of the Machine Manual Section Computer and Controller System Safety Explain and discuss this se...

Страница 16: ...he necessity of setting the lower stop for maximum over stroke ______Explain the ABSOLUTE requirement for complete relief below the cylinder which may include hand grinding ______Demonstrate removal a...

Страница 17: ...____________________________________________________________________________________ ____________________________________________________________________________________ _____________________________...

Страница 18: ...Section 2 Installation H85A Manual www rottlermfg com 2 7...

Страница 19: ...Section 2 Installation H85A Manual www rottlermfg com 2 8 Machine Dimensions 65 in 1650 mm 79 in 2007 mm 48 in 1220 mm Overall Height 80 in 1778 mm...

Страница 20: ...Section 2 Installation H85A Manual www rottlermfg com 2 9 Machine Working Clearances 24 in 610 mm 24 in 610 mm 36 in 915 mm 48 in 1220 mm...

Страница 21: ...Section 2 Installation H85A Manual www rottlermfg com 2 10 Optional Anchor Bolt Locations 3 25 33 25 47 19 8 19 1 06 53 50 33 25...

Страница 22: ...Section 2 Installation H85A Manual www rottlermfg com 2 11 Work Envelope Dimensions Side View Side View 20 17 14 52 512 2 368 7 MANUAL Y TRAVEL 19 92 14 77 505 9 375 1 AUTOMATIC Y TRAVEL...

Страница 23: ...Section 2 Installation H85A Manual www rottlermfg com 2 12 Top View...

Страница 24: ...so that it covers an adequate area to allow the operator to back up and remove cylinder blocks without cluttering up his own area If two machines are to be operated by one operator we recommend that t...

Страница 25: ...ransformer must be used Failure to do so will cause the machine to function abnormally and cause permanent damage to the electronic control system Some electrical services contain a Hot Leg High Leg o...

Страница 26: ...to the machine base is not permitted Consult a Licensed Electrician in your area to assess the installation and install the appropriate ground rod if necessary Failure to do so may lead to an install...

Страница 27: ...Section 2 Installation H85A Manual www rottlermfg com 2 16 Creating a Skype Account Click on create an account Click on Use your email instead Click on Get new email address...

Страница 28: ...the Rottler machine Model and Serial number Ex H85A111 EM69P001 Create a password that is easy to remember Uncheck the box to receive emails from Microsoft First Name Model Serial Number Ex H85A 111 E...

Страница 29: ...tion H85A Manual www rottlermfg com 2 18 Type the code exactly as it appears Click Next Click Continue If your headset and or web camera are hooked up you can verify that they are working here Otherwi...

Страница 30: ...Section 2 Installation H85A Manual www rottlermfg com 2 19 Click Add later to skip this part Your Skype account is set up and ready for use...

Страница 31: ...rmfg com I SAFETY Contents Safety Information 3 1 Safety Instructions for Machine Use 3 1 Electrical Power 3 3 Machine Operator 3 4 Computer and Controller System Safety 3 6 Electrical Safety Features...

Страница 32: ...situation which if not avoided will result in death or serious injury WARNING indicates a potentially hazardous situation which if not avoided could result in serious injury CAUTION indicates a potent...

Страница 33: ...roperly and perform its intended function Check for alignment of moving parts breakage of parts mounting and other conditions that may affect its operation A guard or other part that is damaged should...

Страница 34: ...electric current Electrocution or a fire can result if the machine is not grounded correctly Make sure the ground is connected in accordance with this manual DO NOT operate the machine if it is not g...

Страница 35: ...the productive and safe operation of this H85A Honing Machine Rottler H85A Honing equipment has the following areas of exposed moving parts that you must train yourself to respect and stay away from w...

Страница 36: ...f spindle when working in tank area Spindle can drop if there is a failure in the machine Move spindle out of work area when changing blocks or fixtures Remember Machine tools have the speed and torqu...

Страница 37: ...he computer This machine is capable of causing severe injury or death Doing any of the following without Rottler s direct consent may cause severe injury or death Do not attempt to install USB devices...

Страница 38: ...sensors in all motor control panels 2 Electrical breakers to prevent voltage surges and spikes from reaching electrical system 3 Electrical lockout on main electrical enclosure 4 E Stop that shuts do...

Страница 39: ...tons 4 6 Mode Select Sections Buttons and Menus 4 6 Software Setup Menu 4 6 Operation Screen 4 7 Handwheel Buttons 4 7 Operation Screen Setup Tab 4 8 Set Zeros Buttons 4 8 Z Stops 4 8 Cross Hatch Calc...

Страница 40: ...Control Definitions H85A Manual www rottlermfg com II Number Pad 4 11 Conformation Windows 4 12 Change and Choose Windows 4 12 Software Set Menus 4 13 On Screen Keyboard 4 14 STONE HOLDER SIZE CHARTS...

Страница 41: ...hould ONLY be done when directed to do so by a Rottler service technician Updating Rottler Software when not directed by Rottler personnel could result in a non operational machine It is recommended t...

Страница 42: ...ert to start status The second is as contact switch This is also called a momentary contact button This button is active only while it is being pressed by the operator Click This is a method of activa...

Страница 43: ...r to all the motors that run the machine except the coolant pump motor The machine will stop dead in place when activated To restore power to the machine turn the button clockwise until it pops out Ha...

Страница 44: ...Control Definitions H85A Manual www rottlermfg com 4 4 Boot Up Screen This is the screen you will see when first turn on the power Start Icon Double Click or double press to start the Rottler operatin...

Страница 45: ...or the axis indicated on the button The Z button will move the spindle up The Z button will move the spindle down The CW button will rotate the spindle clockwise The CCW button will rotate the spindle...

Страница 46: ...if needed and will be explained further on The Help menu title will open the help and instruction files for the machine New Button This button is used to bring up a pop up screen where a machining pr...

Страница 47: ...will be able to control the axis indicated on the button by using the handwheel The active button will turn red after it is touched Handwheel Z Button When this button is activated the operator will...

Страница 48: ...value that is in the value box Cross Hatch Calculator This section is where the operator will enter values into the appropriate boxes to set up the auto cross hatch function After the values have been...

Страница 49: ...l feed out to reach the Total Stock Removal setting Load Reading Button This is a non functional button This is where the spindle motor load reading is displayed The button color will change as load i...

Страница 50: ...contact with the bottom of the stones When auto cycle is started the machine will run a test to determine if there is any interference points on each cylinder before honing begins If an interference p...

Страница 51: ...t power supply and will work even if the E STOP is engaged PLATEAU Button This button will turn the Plateau mode on or off When it is on the button will turn red and the numbers of strokes to be used...

Страница 52: ...nual www rottlermfg com 4 12 Conformation Windows These windows will pop up to confirm that the operator wants complete an action Change and Choose Windows These windows will pop up when the operator...

Страница 53: ...Section 4 Control Definitions H85A Manual www rottlermfg com 4 13 Software Set Menus These menus are for selecting the metric screen readouts and language...

Страница 54: ...H85A Manual www rottlermfg com 4 14 On Screen Keyboard If a keyboard is not attached the machine an on screen keyboard can be used To access the on screen keyboard touch the Start button and then touc...

Страница 55: ...58 83 61 62 514 10 13G 67 06 69 85 61 37 64 16 514 10 13C 69 60 72 39 63 91 66 70 514 10 13H 72 14 74 93 66 45 69 24 514 10 13D 74 68 77 47 68 99 71 78 Diameter New Brushes 0 550 Brushes 0 395 Brushes...

Страница 56: ...6 42 6 88 6 19 6 66 514 9 6R 6 67 7 13 6 44 6 91 514 9 6S 6 92 7 38 6 69 7 16 Diameter New Stones Metric 7 925 Stones 5 08 Stones Min Max Min Max 514 9 6J 75 92 87 73 70 23 82 04 514 9 6A 80 39 92 20...

Страница 57: ...58 7 05 514 9 6R 7 14 7 61 6 83 7 30 514 9 6S 7 39 7 86 7 08 7 55 Diameter New Brushes Metric 13 970 Brushes 10 033 Brushes Min Max Min Max 514 9 6J 88 01 99 82 80 14 91 95 514 9 6A 92 48 104 29 84 61...

Страница 58: ...514 9 25E 7 21 7 53 6 99 7 31 514 9 25F 7 51 7 83 7 29 7 61 514 9 25G 7 81 8 13 7 59 7 91 514 9 25H 8 11 8 43 7 89 8 21 514 9 25J 8 41 8 73 8 19 8 51 514 9 25K 8 71 9 03 8 49 8 81 514 9 25L 9 01 9 33...

Страница 59: ...9 25F 190 75 198 88 185 06 193 19 514 9 25G 198 37 206 50 192 68 200 81 514 9 25H 205 99 214 12 200 30 208 43 514 9 25J 213 61 221 74 207 92 216 05 514 9 25K 221 23 229 36 215 54 223 67 514 9 25L 228...

Страница 60: ...9 8 01 7 38 7 70 514 9 25F 7 99 8 31 7 68 8 00 514 9 25G 8 29 8 61 7 98 8 30 514 9 25H 8 59 8 91 8 28 8 60 514 9 25J 8 89 9 21 8 58 8 90 514 9 25K 9 19 9 51 8 88 9 20 514 9 25L 9 49 9 81 9 18 9 50 514...

Страница 61: ...14 9 25F 202 84 210 97 194 97 203 10 514 9 25G 210 46 218 59 202 59 210 72 514 9 25H 218 08 226 21 210 21 218 34 514 9 25J 225 70 233 83 217 83 225 96 514 9 25K 233 32 241 45 225 45 233 58 514 9 25L 2...

Страница 62: ...42 3 88 3 19 3 66 514 9 31C 3 67 4 13 3 44 3 91 514 9 31D 3 92 4 38 3 69 4 16 514 9 31E 4 17 4 63 3 94 4 41 514 9 31F 4 42 4 88 4 19 4 66 514 9 31G 4 67 5 13 4 44 4 91 514 9 31H 4 92 5 38 4 69 5 16 51...

Страница 63: ...99 44 111 25 93 75 105 56 514 9 31E 105 79 117 60 100 10 111 91 514 9 31F 112 14 123 95 106 45 118 26 514 9 31G 118 49 130 30 112 80 124 61 514 9 31H 124 84 136 65 119 15 130 96 514 9 31K 131 19 143 0...

Страница 64: ...514 9 31C 4 14 4 61 3 83 4 30 514 9 31D 4 39 4 86 4 08 4 55 514 9 31E 4 64 5 11 4 33 4 80 514 9 31F 4 89 5 36 4 58 5 05 514 9 31G 5 14 5 61 4 83 5 30 514 9 31H 5 39 5 86 5 08 5 55 514 9 31K 5 64 6 11...

Страница 65: ...31D 111 53 123 34 103 66 115 47 514 9 31E 117 88 129 69 110 01 121 82 514 9 31F 124 23 136 04 116 36 128 17 514 9 31G 130 58 142 39 122 71 134 52 514 9 31H 136 93 148 74 129 06 140 87 514 9 31K 143 28...

Страница 66: ...Section 4 Control Definitions H85A Manual www rottlermfg com 4 26...

Страница 67: ...duction Race Applications Or Nitrous Powered 5 4 Method 1 2 Step Using CBN Stones 5 4 Dart Blocks And Darton Sleeves That Are Force Induction Race Applications Or Nitrous Powered 5 4 Oem Engines That...

Страница 68: ...hetic Coolant Equipped Machines 5 12 Honing Alusil Silitec and Lokasil Cylinders in Hone Oil Equipped Machines 5 13 Work Envelope Dimensions 5 14 Getting Started 5 15 Planning the Job 5 17 Block Speci...

Страница 69: ...removal per minute use the Rough Hone process and bring all cylinders to within 005 0127mm of the final size Switch to stones that will leave you the desired RA value and remove the final amount of ma...

Страница 70: ...27 m Nascar and Prostock applications RpK 4 6 microinch 10 05 m Rk 18 22 microinch 46 59 m RvK 28 32 microinch 71 81 m Performance Street and Track longer life RpK 8 10 microinch 20 25 m Rk 25 30 mic...

Страница 71: ...ish load of 40 Hone the cylinder to size If you experience out of roundness in OE blocks due to cylinder wall thickness variations reduce the roughing load to 40 and the finish load to 30 Step Two Use...

Страница 72: ...metry Step 2 Next step is to follow up in the plateau mode with a part number 514 9 14L 550 grit diamond abrasive at 15 load for 4 strokes at 80 rpm Step3 Final step is to use 514 9 14H plateau brushe...

Страница 73: ...550 grit diamond abrasive in the plateau mode at 15 load for 4 strokes at 80 rpm Step 3 Continue with part number 514 9 14H plateau brush in plateau mode at 15 load for 4 strokes at 80 rpm Method 1 2...

Страница 74: ...bond will lose abrasive excessively Too hard a bond will chatter and start glazing the bore with rapid heating and poor stock removal Finer grit stones generally break down much faster than coarse gri...

Страница 75: ...or can set the roughing and finishing loads and expect the machine to hone the cylinder to size unattended with little or no attention It is important to use proper stone pressure when using diamond a...

Страница 76: ...art number 514 4 71C when using diamond stones It must be mixed with water and maintained properly to give optimum honing results Note When mounting new stones in holders it is recommended that you fl...

Страница 77: ...way from the cylinder Do not use the flow valve to shut off flow from the pump as that will cause the motor to overheat and trip out You can shut the pump motor off in the Operation screen if you want...

Страница 78: ...ough a bench grinder wire wheel The brush rotation should be across the narrow width of the stone Turn the holder over and pass the stone through the wheel again This process will return the abrasive...

Страница 79: ...types and Selection When using Vitrified honing stones you must use a petroleum based coolant Such as Mobil Met 33 or Upsilon or any equivalent light honing oil This is required since vitrified honing...

Страница 80: ...oning loads should be set at 20 to 25 for roughing and 15 finish load NOTE When using the diamond stones they should be trued in to diameter of cylinder by using them in cast iron cylinder the same di...

Страница 81: ...cast iron cylinder the same diameter of aluminum cylinder being honed This includes the KS finish diamonds also Next install the Rottler 600 grit finishing diamonds 514 9 14G no substitutes and run on...

Страница 82: ...tion 5 Operating Instructions H85A Manual www rottlermfg com 5 14 Work Envelope Dimensions Refer to the dimensions in the illustration below to determine if the machine can handle the intended work pi...

Страница 83: ...by flipping the power switch to the on position It will be assumed that the machine is being operated without a keyboard or mouse attached The computer will start up and boot screen will appear on the...

Страница 84: ...the X button to move the carriage to the right side of the machine Touch the Z button to raise the spindle all the way to the top Now the machine is in its block loading position Engage the E STOP by...

Страница 85: ...r dimension of cylinders If the job is a V type block the pan rail to crank line center dimension and cylinder offset between cylinder banks Tooling Selection You will need to decide what honing proce...

Страница 86: ...514 9 14Q 325 400 grit 3 1 2 89mm long 24 30Ra 6 75um 514 9 14X 325 400 grit 4 102mm long 24 30Ra 6 75um 514 9 14V 500 grit 3 76mm long 15 19Ra 375 475um 514 9 14C 514 9 32C 325 40000 grit 3 76mm lon...

Страница 87: ...ct the block that will be used In this tutorial a small block V 8 will be used Set the riser blocks on the fixture cradle so that the pan rails are sitting on the surface that was determined to be clo...

Страница 88: ...g on the riser blocks place the clamp bar lock downs over the tube and turn the knobs until the clamp tube is secured Programing Set Up Now that the block has been placed on the fixture and tooling ha...

Страница 89: ...with its receiver inside the drive spindle Once they are aligned the adaptor tabs will fit into the receiver slots The tabs will activate the release pin and the locknut will automatically turn to loc...

Страница 90: ...tch and touch the Home button to calibrate the hone head set up to the machine program Once homing is complete check that cone rod is all the way up inside the hone head before proceeding THIS IS CRIT...

Страница 91: ...he Program Select touch the New button 1 and the New Block Options Window will appear Name the block 2 input number of cylinders 3 and choose VBlock or Inline 4 Touch OK 5 when finished The new block...

Страница 92: ...ack where you can edit information for the block that is highlighted Highlight the block program you want to edit then touch the Options button The Delete button 3 while bring up the Delete Window 4 H...

Страница 93: ...emselves with the first two Click on Metric and all readings and settings on the monitor will be metric Uncheck Metric to return all readings and settings to inch Click on Select Language to have ever...

Страница 94: ...ouch the New Button 1 and the New Mode Select screen 2 will appear Highlight Hone 3 and touch OK 4 The Hone program 5 will appear in the Mode Select section Clicking the Options button 6 will bring th...

Страница 95: ...delete all settings in a block program that is highlighted and return the factory default setting click Yes If you choose the Std Setup the following Hone Modes will be loaded onto the Mode Select sc...

Страница 96: ...ection 5 Operating Instructions H85A Manual www rottlermfg com 5 28 Click on the Select button 2 to bring up the Setup screen Operations Setup Screen Setup Tab This is where machines setting are input...

Страница 97: ...ally dictated by the clearance of bottom of the cylinder to the main web When clearance is not an issue a setting of 250 500 6 35 12 7mm is a good place to start Move over to the Cross Hatch Calculato...

Страница 98: ...ise the hone head out of the cylinder out of the bore until the bottom clears the deck by 1 2 inches In the Z Stops section touch the SET button that is in the same line as the Block Clearance value T...

Страница 99: ...ion will explain how to back up and restore the operator created block profiles for DM controlled machines for archival purposes or to transfer to a different machine First step is to open your file b...

Страница 100: ...H85A Manual www rottlermfg com 5 32 The following pop up box will appear on your screen Click on the Open folder to view files option and the following screen will appear This is the contents of the...

Страница 101: ...Section 5 Operating Instructions H85A Manual www rottlermfg com 5 33 Next resize and arrange both file browsers so that they are side by side...

Страница 102: ...ith the current profiles being shown in the RottlerWPF folder All that needs to be done to back up the current profile is to simply drag it from the RottlerWPF folder to the flash drive folder A copy...

Страница 103: ...85A Manual www rottlermfg com 5 35 To restore or add block profiles go through the first 5 steps explained previously Highlight the block profiles file in the flash drive and drag it into the RottlerW...

Страница 104: ...ection 5 Operating Instructions H85A Manual www rottlermfg com 5 36 You will get a pop up window about there being a file of the same name in the destination folder Click on the Copy and Replace optio...

Страница 105: ...ion 5 Operating Instructions H85A Manual www rottlermfg com 5 37 The archived block profiles will now be installed Close both browser windows and remove the flash drive The restore process is now comp...

Страница 106: ...Section 5 Operating Instructions H85A Manual www rottlermfg com 5 38...

Страница 107: ...aintenance 6 8 Replacing the Motherboard Battery 6 9 Belt Tension Adjustment 6 12 Spindle Motor Belt Adjustment 6 12 Z Axis Motor Belt Adjustment 6 13 Ballscrew Assemblies Reference 6 14 Alignment Def...

Страница 108: ...for adding grease These grease fittings should be greased using NLGI 2 White Lithium Grease Automatic Lubricator The oil injection lubricator is located on the back of the main base The oil injector l...

Страница 109: ...hine use the following procedure Do this procedure with the E STOP engaged to prevent any accidental activation of machine functions 1 Go to the Home screen 2 Click the Setup Electronics tab 2 3 Selec...

Страница 110: ...lick on the down arrow 7 and the different values available will appear 7 Click on NormallyClosed 8 and it should appear on the second line in place of NormallyOpen 8 Click on blank section 9 of the m...

Страница 111: ...nce H85A Manual www rottlermfg com 6 4 11 Click the NormallyClosed value click the down arrow then click NormallyOpen 12 Click on a blank area 10 to set the NormallyOpen value 13 Close the window 14 R...

Страница 112: ...Section 6 Maintenance H85A Manual www rottlermfg com 6 5 Grease Fitting Locations...

Страница 113: ...en Refill with Rottler 514 4 71C coolant mixed with water to a reading of 3 5 on the Refractometer scale If a Refractometer is not available then a static ratio of 5 8 is acceptable Ratio of coolant t...

Страница 114: ...Section 6 Maintenance H85A Manual www rottlermfg com 6 7 Hone Head Exploded View For Reference Only...

Страница 115: ...ekly which ever comes first 1 Remove cone rod 1 from body 3 and clean threads Lubricate threads with high pressure grease 2 Check rubber bumper 2 for damage Replace if damaged 3 Clean hone head body 3...

Страница 116: ...puter fails to boot up and you get a CMOS error message on the screen then the battery on the computer motherboard has failed and needs to be replaced The following is the procedure for replacing the...

Страница 117: ...eck to see that the power light is not on If it is on turn off the power switch Note On some machines it may be necessary to unbolt the computer from the enclosure in order to gain access to the cover...

Страница 118: ...ttery When the clip is released the battery will pop up Remove the battery and place new battery in the battery holder Using your finger tip push down on the battery until the retention clip is in its...

Страница 119: ...n 5 lbs of tension should produce 1 2 of belt deflection Spindle drive motor belt tension 3 lbs of tension should produce 1 4 of belt deflection Be sure that power is turned off before adjusting belt...

Страница 120: ...Section 6 Maintenance H85A Manual www rottlermfg com 6 13 Z Axis Motor Belt Adjustment...

Страница 121: ...Section 6 Maintenance H85A Manual www rottlermfg com 6 14 Ballscrew Assemblies Reference Alignment Definitions for Angular Bearings and Belleville Washers Bearing Alignment Belleville Washer Alignment...

Страница 122: ...ing Installation Stacking Order Z Axis bearings have an asymmetrical inner race design See illustration below for proper stacking order of bearings 2nd and 3rd bearings are install with open end up to...

Страница 123: ...Section 6 Maintenance H85A Manual www rottlermfg com 6 16 Z Axis Bearing Installation Section View...

Страница 124: ...enance H85A Manual www rottlermfg com 6 17 Spindle Housing Bearing Installation Stacking Order 2nd bearing is installed with closed end down towards flange 1st bearing is installed with open end down...

Страница 125: ...Section 6 Maintenance H85A Manual www rottlermfg com 6 18 Spindle Housing Bearing Installation Section View...

Страница 126: ...Section 6 Maintenance H85A Manual www rottlermfg com 6 19...

Страница 127: ...icons 2 Touch and release the upper left target the target should jump to the lower right 3 Touch and release the lower right target the target should jump to the upper right 4 Touch and release the u...

Страница 128: ...Section 7 Troubleshooting H85A Manual www rottlermfg com 7 1...

Страница 129: ...6 Carriage Assembly 8 7 Coolant Nozzle and Ballscrew Cover 8 7 Linear Rails 8 8 Oiler Distribution Block 8 9 Z Axis Motor Assembly 8 10 Inner Wire Track Assembly 8 11 Z Axis Ballscrew Assembly 8 12 L...

Страница 130: ...tor Assembly 8 21 Spindle Drive Cover 8 22 Electrical Enclosure 8 23 Door Assembly 8 23 Outside Parts 8 23 Inside Parts 8 24 Inside Components 8 25 Computer Components 8 26 Electrical Panel Assembly 8...

Страница 131: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 1 Machine Parts Hone Tank and Components...

Страница 132: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 2 Oiler and Filter Assembly...

Страница 133: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 3 Linear Rails and X Axis Rack...

Страница 134: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 4 Coolant Pump Assembly...

Страница 135: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 5 Doors...

Страница 136: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 6 Base Plate Assembly...

Страница 137: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 7 Carriage Assembly Coolant Nozzle and Ballscrew Cover...

Страница 138: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 8 Linear Rails...

Страница 139: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 9 Oiler Distribution Block...

Страница 140: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 10 Z Axis Motor Assembly...

Страница 141: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 11 Inner Wire Track Assembly...

Страница 142: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 12 Z Axis Ballscrew Assembly Lower Section...

Страница 143: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 13 Upper Section...

Страница 144: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 14 Outer Wire Track Assembly Mounts...

Страница 145: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 15 Wire Tracks...

Страница 146: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 16 Spindle Drive Assembly Outer Components...

Страница 147: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 17 Inner Components...

Страница 148: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 18 Spindle Drive Carriage Assembly Oil Lines and Wire Track Attachments...

Страница 149: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 19 Feed Motor Assembly...

Страница 150: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 20 Lower Section...

Страница 151: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 21 Spindle Drive Motor Assembly...

Страница 152: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 22 Spindle Drive Cover...

Страница 153: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 23 Electrical Enclosure Door Assembly Outside Parts...

Страница 154: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 24 Inside Parts...

Страница 155: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 25 Inside Components...

Страница 156: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 26 Computer Components...

Страница 157: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 27...

Страница 158: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 28 Electrical Panel Assembly...

Страница 159: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 29 Control Pendant Assembly Outer Components...

Страница 160: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 30 Pendant Mount...

Страница 161: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 31 Coolant Sump Tank...

Страница 162: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 32 Wiring Diagram...

Страница 163: ...Section 9 Options H85A Manual www rottlermfg com 9 1 Optional Equipment Optional Equipment Catalog and Parts Manual are located on the Manual CD shipped with machine OPTIONS...

Страница 164: ...Section 9 Options H85A Manual www rottlermfg com 9 2...

Страница 165: ...to come in contact with while using this machine Other substances and materials are used in the manufacture testing and shipping of this machine A complete list of the Safety Data Sheets of substances...

Страница 166: ...urer Address Yushiro Manufacturing America Inc 783 West Mausoleum Road Shelbyville IN 46176 Telephone 317 398 9862 Emergency telephone number Emergency Telephone Chemtrec 1 800 424 9300 2 HAZARDS IDEN...

Страница 167: ...y call a POISON CENTER or doctor physician IF ON SKIN Wash with plenty of soap and water If skin irritation or rash occurs Get medical advice attention Wash contaminated clothing before reuse Precauti...

Страница 168: ...scharge None Protective equipment and precautions for firefighters As in any fire wear self contained breathing apparatus pressure demand MSHA NIOSH approved or equivalent and full protective gear 6 A...

Страница 169: ...oves and protective clothing Avoid contact with skin and clothing Selection of protective clothing depends on work conditions Respiratory protection If exposure limits are exceeded or irritation is ex...

Страница 170: ...a available Chemical stability Stable under recommended storage conditions Possibility of Hazardous Reactions None under normal processing Hazardous polymerization Hazardous polymerization does not oc...

Страница 171: ...s in several species indicate that at high doses boric acid may cause reproductive and developmental effects Human epidemiological studies have not shown a negative effect on human fertility STOT sing...

Страница 172: ...l Pollution Act of 1990 Discharge or spills which produce a visible sheen on surface water or waterways leading to surface water must be reported to the National Response Center at 800 424 8802 CERCLA...

Страница 173: ...______________________________________________________________________________ Page 8 8 storage transportation disposal and release and is not to be considered a warranty or quality specification The...

Страница 174: ...cleaner If irritation or redness develops and persists seek medical attention Manufacturer Supplier Phillips 66 Lubricants P O Box 4428 Houston TX 77210 SDS Information URL www phillips66 com SDS Pho...

Страница 175: ...e hazard area should wear protective clothing When the potential chemical hazard is unknown in enclosed or confined spaces a self contained breathing apparatus should be worn In addition wear other ap...

Страница 176: ...ulations ANSI Z49 1 and other references pertaining to cleaning repairing welding or other contemplated operations SECTION 8 Exposure controls personal protection Chemical Name ACGIH OSHA Mexico Phill...

Страница 177: ...ormal conditions of use SECTION 11 Toxicological information Information on Toxicological Effects Substance Mixture Likely Routes of Exposure Inhalation eye contact skin contact Aspiration Hazard Not...

Страница 178: ...ons Persistence and Degradability The hydrocarbons in this material are not readily biodegradable but since they can be degraded by microorganisms they are regarded as inherently biodegradable Bioaccu...

Страница 179: ...nd is applicable to the appropriate safety precautions for the product Guide to Abbreviations ACGIH American Conference of Governmental Industrial Hygienists CASRN Chemical Abstracts Service Registry...

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