INSTALLATION REPORT
REV 062718
F100 SERIES
OFFICE USE ONLY
Route to: Servicer Mgr Accounting Andy Accounting
Warranty Exp Date
________
ROTTLER MANUFACTURING MUST HAVE THIS REPORT RETURNED
TO PROPERLY QUALIFY WARRANTY ON EQUIPMENT
Customer:____________________________ Address:_______________________________________
City:_________________________________ State:_____ Zip:_________ Phone:_______________
Country:______________________________
Machine Model:___________ Serial Number:__________ Representative:________________________
MACHINE INSTALLATION:
Electrical information MUST be complete to validate this report.
______Customer has read and fully understands importance of machine location as explained in the
installation section of the manual.
The following is the customer’s responsibility prior to the arrival of Rottler
technician. Please initial each item when it is completed.
Customer must provide foundation and hold down bolt system, see following attached drawing
and document “F70 and F100 Series Foundation and Hold Down Requirements”
VERY IMPORTANT:
Modern design machines contain electronic low voltage
circuitry that provides great advantages and a better machine life. BUT, you
must have an excellent, stable, isolated power supply along with an isolated
ground. If not, electrical noise problems are likely to interfere with machine
operation unexpectedly.
Customer is responsible for providing electricity to machine in a manner that meets the local
electrical code requirements.
______Remove machine from truck. Weight: F103 14,000 lbs (6,350 kg) F104 16,000 lbs (7257 kg) F105
18,000 lbs (8165 kg) F107 45,000 lbs (20,412 kg) F109 50,000 lbs (22680 kg).
______If the machine was shipped in a container follow the removal procedure in the installation section
of the manual. (F103, F104, F105 only)
______Remove fixturing and misc. parts from machine and clean.
______Install machine on foundation with supplied jack pads under jacking bolts.
______Install hold down nuts and bolts, see attached document. – This must e done first.
______Rough Level the machine using a precision level so there is equal tension on all bolts.
______This machine requires between 208 and 240 Volts AC, Three Phase, 50/60 Hz, isolated power
supply. For voltages above 240 or below 208 VAC, a 17kva transformer will be required and
is available at Rottler. Please specify voltage when ordering. Measure the incoming voltage
between L1 and L2, L2 and L3, and L1 and L3. Current requirements for this machine is 60 amps.
Measure the incoming AC voltage at least twice during installation.
1. L1to L2 __________VAC, L2 to L3 __________ VAC, L1 to L3 __________
2. L1to L2 __________VAC, L2 to L3 __________ VAC, L1 to L3 __________
Содержание F103 Series
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Страница 10: ...Section 1 Introduction F103 4 5A Manual www rottlermfg com 1 5...
Страница 21: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 10...
Страница 26: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 15...
Страница 27: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 16 F105A Hold Down and Jacking Bolt Locations...
Страница 29: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 18 F104A Hold Down Jacking Bolt Locations...
Страница 30: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 19 F103A Hold Down Jacking Bolt Locations...
Страница 35: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 24 Machine Dimensions Left Side View...
Страница 43: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 32...
Страница 99: ...Section 5 Operating Instructions F103 4 5A Manual www rottlermfg com 5 12...
Страница 102: ...Section 5 Operating Instructions F103 4 5A Manual www rottlermfg com 5 15...
Страница 105: ...Section 5 Operating Instructions F103 4 5A Manual www rottlermfg com 5 18...
Страница 106: ...Section 5 Operating Instructions F103 4 5A Manual www rottlermfg com 5 19...
Страница 115: ...Section 5 Operating Instructions F103 4 5A Manual www rottlermfg com 5 28...
Страница 116: ...Section 5 Operating Instructions F103 4 5A Manual www rottlermfg com 5 29 7119V Dual Axis Table Assembly...
Страница 189: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 2 Grease Cross Reference Chart...
Страница 190: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 3...
Страница 191: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 4...
Страница 192: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 5...
Страница 196: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 9 Lubrication Locations...
Страница 197: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 10 Lubrication Locations cont...
Страница 199: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 12 Air Line Diagram...
Страница 212: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 25 Locate opening in the belt housing...
Страница 216: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 29...
Страница 217: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 30...
Страница 226: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 39 3 Go to Setup Electronics Control...
Страница 246: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 59...
Страница 253: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 66 Z Axis Lower Bearing and Belleville Washer Stacking Order...
Страница 254: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 67 Z Axis Lower Bearing and Belleville Washer Section View...
Страница 261: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 74 Inner Spindle Lower Section Bearing Section View...
Страница 266: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 1 Machine Parts Front Sheet Metal...
Страница 267: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 2 Rear Left Sheet Metal...
Страница 268: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 3 Right Rear Sheet Metal...
Страница 269: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 4 Air Control Door...
Страница 270: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 5 Air Control Solenoid Pack...
Страница 271: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 6 Oiler Door...
Страница 274: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 9 Enclosure Inside Parts...
Страница 275: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 10 Enclosure Panel...
Страница 276: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 11 DIN Rail Components...
Страница 277: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 12 650 1 27X Computer Enclosure Assembly...
Страница 278: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 13 Computer Components...
Страница 279: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 14 Spindle Base Right Side...
Страница 280: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 15 Spindle Base Left Side...
Страница 281: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 16 Counterbalance Cylinder Pop Off Valve Assembly Parts...
Страница 282: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 17 Motor Housing Parts...
Страница 283: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 18 Z Axis Motor Parts...
Страница 284: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 19 Counter Balance Pulley Parts...
Страница 285: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 20 Spindle Motor Housing Parts Outside...
Страница 286: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 21 HSK Upper Spindle Housing Parts...
Страница 287: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 22 Spindle Motor Housing Parts Inside...
Страница 288: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 23 Upper Spindle Ballscrew Parts...
Страница 289: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 24...
Страница 290: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 25 Lower Spindle Ballscrew Parts...
Страница 291: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 26...
Страница 292: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 27 Inner Spindle Lower Section Parts...
Страница 293: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 28 HSK Drawbar Upper Section Parts...
Страница 295: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 30 Column and Spindle Base Retainers...
Страница 297: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 32 Pendant Swing Arm...
Страница 298: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 33 Pendent Swing Arm Assembly Parts List...
Страница 299: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 34 Pendant Components...
Страница 300: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 35 Main Base Parts...
Страница 301: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 36 X Axis Assembly Drive End Parts...
Страница 303: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 38 Chip Shield Assembly...
Страница 304: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 39 Front Cover and Lights...
Страница 305: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 40 Oil Line Diagram...
Страница 307: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 42...
Страница 309: ...Section 9 Options F103 4 5A Manual www rottlermfg com 9 2...
Страница 311: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 2...
Страница 312: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 3...
Страница 313: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 4...
Страница 314: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 5...
Страница 315: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 6...
Страница 316: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 7...
Страница 317: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 8...
Страница 318: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 9...