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1. 

Introduction

 

2

 

 

1. 

Introduction 

 

1.1  About this operating manual 

The post lift conforms to state of the art technology 
and complies with the applicable occupational 
health & safety and accident prevention regulations. 
Notwithstanding, improper use or use other than 
that which is intended may result in a risk of fatal or 
physical injury to the user or third parties and may 
also result in damage to property. 

It is therefore imperative that the relevant people 
carefully read and understand this operating 
manual. 

Read the instructions carefully to prevent incorrect 
use, potential hazards and damage. The post lift 
should always be operated according to regulations. 

Please note the following: 

 

The operating manual must be kept close to the 

lift and be easily accessible for all users. 

 

 Make sure that you have read and 

understood Chapter 4, Safety Instructions 
and also the operating instructions on the 
machine. 

 

We assume no liability for damage and 

operational breakdowns which may occur as a 
result of non-compliance with the instructions 
contained within this operating manual. 

 

Installation and commissioning of the lifts is 

described in detail in Chapters 11 to 13. 
Installation may only be carried out by 
authorised installation specialists (trained by the 
manufacturer) and qualified electricians. 

 

If you should run into difficulties please contact a 

specialist, our customer service. 

 

Illustrations may differ from the supplied version 

of the machine. Functions or processes to be 
carried out remain the same. 

 

 

 

 

 

 

 

 

 

1.2  Important information for the 
machine operator 

The operating manual contains important 
information for safe operation and for the functional 
reliability of the lift. 

 

The signed form “Installation record“ must be 

sent to the manufacturer to verify the installation 
of the lift. 

 

The “Inspection logbook“ contains forms for 

verifying the initial, regular, and unscheduled 
safety inspections. Use the forms to record the 
inspections and add the completed forms to the 
inspection logbook. 

 

Design modifications must be entered in the 

“Machine master data sheet“. 

The machine operator is responsible for ensuring 
that the lift is always operated in a safe manner and 
the following requirements are met or regularly 
carried out. 

 

The operators must be qualified through specialist 

training and experience. 

 

The operator must be familiar with the 
applicable occupational health & safety and 
accident prevention regulations and be 
instructed and trained to operate the lift. 

 

The operator must have read and understood 
the safety regulations chapter and verified this 
with his signature. 

 

If several people work on the post lift, a foreman 
must be appointed. 

 

 

The post lift may only be operated in technically 

sound condition with regard to safety. 

 

Maintenance and servicing must be performed 
regularly according to the defined schedule. 

 

Safety inspections must be conducted regularly, 

and at least once annually in accordance with 
chapter 9. 

 

The inspection logbook must be kept up-to-date.  

 

This operating manual as well as the annexed 
instructions must always be kept with the lift. 
This also applies if the lift is sold or re-installed 
at a new location. 

 

For safety reasons, unauthorised modifications 
or alterations to the lift are not permitted. In case 
of an unauthorised modification, the operating 
permit is cancelled, and the Declaration of 
Conformity becomes null and void. 

 
 
 
 
 

Disclaimer:   

We assume no responsibility for printing errors, 
mistakes and technical changes.  
The brands and trade marks mentioned in this 
document refer to their owners or the products 
thereof. 
 

Содержание SGL35M

Страница 1: ...________________________________________________________________________________________________________________________________________________________ Rotary lift Consolidated Haimen Co Ltd Address...

Страница 2: ......

Страница 3: ...the system 13 6 Action in the event of a fault 14 6 1 Operator troubleshooting 14 6 2 Troubleshooting for competent persons15 6 3 Emergency lowering 17 6 4 Recommissioning the lift after incorrect al...

Страница 4: ...ft The signed form Installation record must be sent to the manufacturer to verify the installation of the lift The Inspection logbook contains forms for verifying the initial regular and unscheduled s...

Страница 5: ...nual does not contain information and instructions with actions in the event of accidents and health risks The in house operating instruction must be supplied by the operator of the lift 1 5 Warning a...

Страница 6: ...Incorrect use Incorrect use presents a residual risk to the life and health of the people working in the lift zone The manufacturer assumes no liability for damage resulting from use other than the i...

Страница 7: ...1 Primary column 2 Secondary column 3 Drive through ramp 4 Control unit 5 Hydraulic unit 6 Column base plate 7 Arm 8 Adapter 9 Slide 10 Base plate support optional extra 11 Lever for latch mechanism 1...

Страница 8: ...Motor kW 2 2 Electrical connection 3 phases 400 V 50 Hz Rise time sec 40 Required ceiling height mm 3170 2 3 4 Identification of lift The customer service department of your authorised dealer can reac...

Страница 9: ...n the long or the short arms P1 1 3 P2 2 3 of the maximum load Figure 3 Minimum distance between two adapters Not less than 1000 mm If the distance is less the load capacity of the lift will be reduce...

Страница 10: ...column as well as a bar with notches on each slider block This latch and bar assembly stops the lift from accidentally dropping in the event of a leak in the hydraulic system or breaks in the system c...

Страница 11: ...the button is released raising of the lift is halted immediately 4 Down button When this button is pressed and the latching system lever is activated at the same time s Figure 7 the slider block is lo...

Страница 12: ...ufacturer Do not carry out any work on a raised vehicle which may affect the stability of the pick up points 4 4 Up down Only operate the lift if it poses no danger to people During the raising and lo...

Страница 13: ...icle Do NOT drive against or over the arms Do NOT overload the lift Refer to the load capacity plate on the lift Refer to the weight distribution details in the Area of use chapter Never exceed the fi...

Страница 14: ...height has been reached 7 When the required height has been reached the lift can engage the safety latch 8 Set the main switch to 0 as soon as the necessary working height has been reached Down 1 Con...

Страница 15: ...5 Operation 13 3 Drive the vehicle away from the lift 5 9 Switch off the system 1 Set the main switch to 0...

Страница 16: ...en chain switch or the lifting chain has reacted to unusual tensioning of the lifting chain Remedy 1 Connect the control unit to the power supply 2 Check the power supply 3 Replace the fuses 4 Wait un...

Страница 17: ...t breaker burnt out 2 Incorrect power supply to the motor 3 Cable connections faulty loose 4 Motor UP switch burnt out 5 Motor windings burnt out Remedy 1 Replace the fuse or reset the circuit breaker...

Страница 18: ...rements The lift does not rise completely or the lifting process is erratic Cause 1 Air in hydraulic lines or cylinders 2 The oil level is low Remedy 1 Start the system and raise and lower the slider...

Страница 19: ...o release the mechanical safety latches 4 Loosen and remove the lock nut of the hydraulic solenoid valve for lowering the lift Fig 14 5 Slowly and carefully loosen the knurled head screw of the hydrau...

Страница 20: ...eck the status and adjust the latch control cable Fig 25 x The weight is very unevenly distributed see the chapter Emergency lowering during a power failure x A synchronisation cable has become slack...

Страница 21: ...arts the lift must be inspected by a certified expert Before carrying out maintenance work display a warning sign and secure the lift zone with a red white chain Tighten fasteners after maintenance wi...

Страница 22: ...o top it up Check the hydraulic oil in the tank about every 1000 operating hours 10 litres Make sure that there is no residue in the tank New oil must be filtered 7 6 Approved hydraulic oils Important...

Страница 23: ...the failures and ensure that the operation runs smoothly 1 Check full functionality of the lift without load 2 Check full functionality of the lift with load 8 Repairs Repair work may only be carried...

Страница 24: ...ulic components without oil Protect controls and hydraulic units against adverse weather conditions and avoid sudden fluctuations in temperature 10 3 Unpacking Unpack the lift with the forwarder still...

Страница 25: ...allation location must guarantee that the anchor bolts sit perfectly and must be the correct thickness of at least 15 cm for the SGL35H lift or 20 cm for the SGL35N lift Fig 17 If the lifts are instal...

Страница 26: ...ronisation cables and the latch cable before aligning the columns according to the diagram in Fig 22 b Assembling the columns Use a piece of wood from the packaging to support the slider block 10 cm a...

Страница 27: ...se also refer to the adjacent table and work instruction in Fig 22 21 Drill diameter 3 4 inch Recommended concrete thickness 200 mm Drilling depth A 140 mm Anchoring depth C 105 mm Anchor bolt Quantit...

Страница 28: ...valve with its screw Connect the two cables marked 23 and 25 at the right hand connections of the electric motor The power supply configuration depends on the following parameters The power consumpti...

Страница 29: ...sly intended for grounding 11 5 Final assembly of the mechanical unit a Installing the synchronisation cables The synchronisation cables and the lock cable are fully installed with the columns in an u...

Страница 30: ...icht gefunden werden Feed the other end of the cable upwards through the sheave to the latch cable clamp of the secondary column The control cable is routed in the column Screw the mechanical safety l...

Страница 31: ...Attach the guide motor as per Fig 26after assembling the arms and the bolts Fig 25 The guide bolts can now be tightened as in Fig 27 26 To test the function of the arms after assembly raise the slider...

Страница 32: ...ning properly If there is no build up of pressure and the slider block does not move then alter the direction of rotation of the motor by inverting the phases of the power cable Carry out another chec...

Страница 33: ...bolt remains in its top position Adjust the arm restraint accordingly Slider block in the bottom position Pull on the end of each arm to ensure that the stop bolt prevents the arm from moving further...

Страница 34: ...l procedures for disposal Prevent environmental hazards Avoid contact with or inhalation of toxic substances such as hydraulic fluid Oils and lubricants are water pollutants under the terms of the Wat...

Страница 35: ...Annex Post Lift SGL35M 33 ANNEX Notes on conducting a visual in spection and a function test Diagrams spare parts lists Electrical circuit diagram see control box Hydraulic diagram Spare parts lists...

Страница 36: ...trols Raising lowering Supports Condition Function Accessibility Clear assignment Permanent indication of direction Protection against accidental actuation 6 Emergency off switch Emergency lowering va...

Страница 37: ...ainst cable jumping out of sheaves Condition Function 13 Steel sprocket chains chain links Accessibility Wear Flaws Secure bolts e g through rivet head ring Chain sprocket Condition Function Clamps Pr...

Страница 38: ...nt Wires Damage strength strain relief on outer wires Grounding conductor Damage strength 16 Safety latches Effectiveness strength condition damage 17 Special safety mechanisms Emergency stop Broken c...

Страница 39: ...Diagrams spare parts lists 37 Electrical Circuit Diagram single phase...

Страница 40: ...Diagrams spare parts lists 38 Electrical Circuit Diagram 3 phase...

Страница 41: ...3 A1 A2 1 A5 A4 A6 A9 A8 A10 1 1 1 1 2 1 2 A6 b Hydraulic components list A2 A3 A9 A10 A5 A1 A4 A9 A8 A10 a Hydraulic principle diagram 39 1 Optional Diagrams spare parts lists Hydraulic System of SGL...

Страница 42: ...40...

Страница 43: ...54 B23 6 16 Cylinder screw M6x16 4 Item Drawing no Name Qty 55 SGL35 6003 Cable duct 2 56 SGL35 6002 Synchronisation cable 1 57 N619 Cable mounting 4 58 G3T 5001 Arm bolt 4 59 40155 Hex bolt 3 8 16x5...

Страница 44: ...Diagrams spare parts lists 42 8 9 2 3 5 4 15 1 14 17 7 18 6 16 11 12 10 26 13 11...

Страница 45: ...Figure 2 43...

Страница 46: ...Diagrams spare parts lists Figure 3 Figure 4 44...

Страница 47: ...Figure 5 Figure 7 Figure 6 45 54 57 56 55...

Страница 48: ...Diagrams spare parts lists 46 Figure 8...

Страница 49: ...Figure 9 47...

Страница 50: ...Diagrams spare parts lists 48...

Страница 51: ...ed Haimen Co Ltd Tel 0513 82221748 82100577 Address No 1388 Xiushan East Road Fax 0513 82109505 Haimen Economic Development Zone Jiangsu Province Hotline 800 828 3302 Postal Code 226100 Website http w...

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