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RES-5006

Version 1

Contents

Revision list

. . . . . . . . . . . . . . . . . . . . . . . . . 3

General information

. . . . . . . . . . . . . . . . . . 3

2.1

2.2

Intended use . . . . . . . . . . . . . . . . . . . . 3

2.3

Heatsealing band . . . . . . . . . . . . . . . . 3

2.4

Impulse transformer . . . . . . . . . . . . . . 4

2.5

Current transformer PEX-W4/-W5 . . . . 4

2.6

Line filter . . . . . . . . . . . . . . . . . . . . . . . 4

2.7

Standards / CE marking . . . . . . . . . . . 4

2.8

Maintenance . . . . . . . . . . . . . . . . . . . . 5

2.9

Transportation . . . . . . . . . . . . . . . . . . . 5

2.10 Disposal . . . . . . . . . . . . . . . . . . . . . . . . 5

Use

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Functional principle

. . . . . . . . . . . . . . . . . . 6

Device features

. . . . . . . . . . . . . . . . . . . . . . 7

Mounting and installation

. . . . . . . . . . . . . . 7

6.1

Installation sequence . . . . . . . . . . . . . . 7

6.2

Installation notes . . . . . . . . . . . . . . . . . 9

6.3

Power supply . . . . . . . . . . . . . . . . . . . 10

6.4

Line filter . . . . . . . . . . . . . . . . . . . . . . 11

6.5

Current transformer PEX-W4/-W5 . . . 11

6.6

Connection diagram (standard) . . . . . 13

6.7

Connection diagram with booster
connection . . . . . . . . . . . . . . . . . . . . . 14

Commissioning and operation

. . . . . . . . . 15

7.1

Device view . . . . . . . . . . . . . . . . . . . . 15

7.2

Device configuration . . . . . . . . . . . . . 15

7.3

Replace and burn in heating element 17

7.4

Commissioning rules . . . . . . . . . . . . . 18

Device functions

. . . . . . . . . . . . . . . . . . . . 20

8.1

Display and operating elements . . . . 20

8.2

PROFIBUS communication . . . . . . . . 21

8.3

Device master data file (GSD) . . . . . . 21

8.4

PROFIBUS protocol . . . . . . . . . . . . . 22

8.5

Input data . . . . . . . . . . . . . . . . . . . . . . 26

8.6

Output data . . . . . . . . . . . . . . . . . . . . 29

8.7

Parameter data . . . . . . . . . . . . . . . . . 32

8.8

DPV1 protocol expansions . . . . . . . . 40

8.9

Undervoltage detection . . . . . . . . . . . 45

8.10 Temperature display (actual value

output) . . . . . . . . . . . . . . . . . . . . . . . . 46

8.11 Booster connection . . . . . . . . . . . . . . 47
8.12 USB interface for visualisation software

ROPEXvisual

® . . . . . . . . . . . . . . . . . . . . . . . 47

8.13 AUX interface  . . . . . . . . . . . . . . . . . .  48
8.14 Total cycles counter . . . . . . . . . . . . . .  48
8.15 Operating hours counter  . . . . . . . . . .  48
8.16 Data storage for error messages and

AUTOCAL . . . . . . . . . . . . . . . . . . . . . 48

8.17 Integrated clock (date and time)  . . . . 48
8.18 System monitoring/alarm output  . . . . 49
8.19 Error messages . . . . . . . . . . . . . . . . .  50
8.20 Error ranges and causes . . . . . . . . . .  54

Factory settings

. . . . . . . . . . . . . . . . . . . . . 55

Technical data

. . . . . . . . . . . . . . . . . . . . . . 56

Dimensions

. . . . . . . . . . . . . . . . . . . . . . . . 58

Modifications (MODs)

. . . . . . . . . . . . . . . . 58

How to order

. . . . . . . . . . . . . . . . . . . . . . . . 59

Index

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Содержание RESISTRON RES-5006

Страница 1: ...ing AUTOCAL Automatic optimisation AUTOTUNE Automatic configuration of the secondary voltage and current range AUTORANGE Automatic phase correction AUTOCOMP Automatic frequency adaptation Booster output standard Analogue output 0 10 VDC for ACTUAL temperature Alarm function with error diagnosis Heating element alloy and temperature range can be selected Wide voltage range for the use of 110 415 V ...

Страница 2: ...tion 15 7 3 Replace and burn in heating element 17 7 4 Commissioning rules 18 8 Device functions 20 8 1 Display and operating elements 20 8 2 PROFIBUS communication 21 8 3 Device master data file GSD 21 8 4 PROFIBUS protocol 22 8 5 Input data 26 8 6 Output data 29 8 7 Parameter data 32 8 8 DPV1 protocol expansions 40 8 9 Undervoltage detection 45 8 10 Temperature display actual value output 46 8 1...

Страница 3: ... graphics are protected by copyright All rights including to rep lication publication editing and translation are reserved 2 2 Intended use RESISTRON temperature controllers may only be used for heating and temperature control of heatsealing bands which are expressly approved for them and providing the regulations notes and warnings contained in these instructions are observed In case of non obser...

Страница 4: ...ture controller is an integral part of the control system Only the original ROPEX PEX W4 or PEX W5 current transformer may be used Other transformers may cause the equipment to malfunction The current transformer may only be operated if it is correctly connected to the RESISTRON temperature controller see section Startup and operation The relevant safety instructions contained in section Power sup...

Страница 5: ...he con troller can be removed with dry compressed air Dust deposits and dirt from liquids result in a loss of function Accordingly installation in a switch cabinet or terminal cabined with IP54 is recommended 2 9 Transportation Store and transport the device in its original carton After transport perform a visual inspection for possible damage 2 10 Disposal This device is subject to Directive 2012...

Страница 6: ... and much more 4 Functional principle The resistance of the heating element which changes with temperature is measured by means of current and voltage measurement displayed and compared with the specified setpoint value Measurements are made 50 times per second in a 50 Hz network 60 times per second in a 60 Hz network The primary voltage of the impulse transformer is adjusted following the leading...

Страница 7: ...g and installation easier An overview of the most important features and functions Easy calibration of the heating element through AUTOCAL the automatic zero point setting Eight channels permit switching of the calibration parameters during tool change High control dynamics through AUTOTUNE automatic adjustment to the controlled system High flexibility The AUTORANGE function covers a secondary vol...

Страница 8: ...ns falling under the UL regula tions If this overcurrent protective device is not sufficient for the sealing application two separate overcurrent pro tective devices must be provided for the controller and the sealing application ROPEX application report The overcurrent protective device must be located in the immediate vicinity of the device In the ROPEX application report the smallest possible s...

Страница 9: ...red ends Use heatseal bands with suitable temperature coefficient 20 mm clearance if several controllers installed on one top hat rail No additional resistance in secondary circuit Dimension transformer correctly Secondary voltage Power Duty cycle Sufficient wire cross section No push on connectors Twisted Current measuring wires IR R Connect U measuring wires directly to heatsealing band ends Lin...

Страница 10: ...es load side RESISTRON temperature controller Relay Kb Load break all pole e g in combination with the alarm output of the temp controller ROPEX recommendation When using a series resistor RV 1 the relay Kb shall be installed Impulse Transformer Designed according to EN 61558 isolating transformer with reinforced insulation Connect core to ground Use transformers with a one section bobbin The powe...

Страница 11: ...on Report calculated for your particular heatsealing application For more technical information Line filter documentation It is permissible to supply several RESISTRON control loops with a single line filter providing the total current does not exceed the maximum current of the filter The wiring instructions contained in section 6 3 Power supply on page 10 must be observed Example drawing for LF 0...

Страница 12: ...ge 12 RES 5006 Version 1 6 5 1 PEX W4 6 5 2 PEX W5 Mounting on DIN rail 35 x 7 5 mm or 35 x 15 mm DIN EN 50022 Snap on for DIN rail 35 x 7 5 mm or 35 x 15 mm DIN EN 50022 terminal block terminal wires 14 60 24 75 14 23 28 26 39 12 ...

Страница 13: ...OLE POWER SUPPLY 24 V pwr supply P24 GND pwr supply M24 5 PROFIBUS controller electrically isolated 11 9 10 8 4 3 2 1 15 16 R IR UR Current transformer twisted Impulse transformer Heat sealing band LINE Line filter sec U2 prim U1 ALARM OUTPUT max 30 V 0 2 A Ground Must be groun ded externally to prevent electrostatic charging 18 17 C ATR _ ANALOG OUTPUT 0 10 VDC 14 13 12 6 ...

Страница 14: ... V pwr supply P24 GND pwr supply M24 5 PROFIBUS controller electrically isolated 11 9 10 8 4 3 2 1 15 16 R IR UR Current transformer twisted Impulse transformer Heat sealing band LINE Line filter sec U2 prim U1 ALARM OUTPUT max 30 V 0 2 A Ground Must be groun ded externally to prevent electrostatic charging 18 17 C ATR _ ANALOG OUTPUT 0 10 VDC 14 13 12 6 Booster 2 4 IN OUT 1 3 twisted Max length 1...

Страница 15: ...AL is carried out Configuration takes place in the voltage range of 0 4 VAC to 120 VAC and in the current range from 30 A to 500 A If voltage and or current is outside the allowed range a detailed error message is output by the controller see section 8 19 Error messages on page 50 For secondary currents I2 less than 30 A the secondary high current line must be guided 2 times or several times throu...

Страница 16: ...ply of the RES 5006 is switched off and back on again the stored address assigned through SSA is erased and the controller uses the set station address In switch set ting 00 the standard address is then 126 again With the help of address setting via the rotary coding switch it is possible to carry out a device change in an existing machine without a programming tool Only the same setting of the ro...

Страница 17: ...e first time it is heated to approx 200 250 C the usual alloy undergoes a one time change in resistance burn in effect The cold resistance of the heating element is reduced by about 2 3 But this small change in resistance generates a zero point error of 20 30 C The zero point must therefore be corrected after a few heating cycles that is the AUTOCAL function must be carried out again To do this th...

Страница 18: ...ss in the PROFIBUS network section 7 2 Device configuration on page 15 3 Integrate GSD file in the PROFIBUS master chap 8 3 and select desired communication module protocol compact expanded or complete possibly change parameter data and start communication 4 Make sure that the higher level controller does not send values not equal to zero to the RESISTRON temper ature controller 5 Switch on the ne...

Страница 19: ...ain 10 After successful zeroing specify a defined temperature over the PROFIBUS protocol setpoint and set the ST bit The RA bit Regulation active is now active and the HEAT LED illuminated The heat up and control procedure can be observed at the actual value output It is functioning correctly when the temperature i e signal change at the analogue output or the actual value in the PROFIBUS protocol...

Страница 20: ...ement mode In control mode luminous intensity is proportional to heating current green LED green LED 24 V POWER red green LED BUS POWER red green LED BUS FAILURE DATA EXCH Lit or blinking if no connection exists to PROFINET Lit if internal power supply for PROFINET interface is OK Lit green while data exchange with PROFINET controller Lit if external 24 VDC power supply is present 12 13 14 15 16 1...

Страница 21: ...ter to be designed interpret the content of the GSD files of the slaves and generate from them a master parameter set for the PROFIBUS master which performs the user data traffic The file ROxy0613 GSD xy GSD version e g 30 for version v3 0 of the RES 5006 contains all information about the controller necessary for design e g the possible baud rates parameter descriptions alarm messages etc The GSD...

Страница 22: ...or output data complete 2x16 bit for input and 4x16 bit for output data The protocol is determined during project design by selection of the corresponding module compact expanded or complete The compact protocol enables efficient communication with the RES 5006 In the expanded pro tocol the setpoint and actual value of the RES 5006 are separated from the status information and control func tions s...

Страница 23: ...cture 8 4 3 Expanded protocol with 4 bit error number In the expanded protocol 2x16 bits are transmitted The 2x16 bit input data contain the setpoint value in the word and the control functions in the word Error no with AL 1 Status information Actual value compact with AL 0 Name AA AG AL TE TO RA VZ A3 A2 A1 A0 Bit no 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Control function Reserve Setpoint value AC...

Страница 24: ...lue in the word and the error number and status information in the word Actual value with prefix Name VZ Bit no 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Reserve Error no Reserve Status information Name 0 0 0 0 A3 A2 A1 A0 0 0 AA AG AL TE TO RA Bit no 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Reserve Setpoint value AC temperature Name 0 0 0 0 0 0 0 Bit no 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Reserve Chan...

Страница 25: ...the word and the control functions in the word Reserve Setpoint value AC temperature Name 0 0 0 0 0 0 0 Bit no 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Reserve Channel Reserve Control function Name 0 0 0 0 0 CH2 CH1 CH0 0 0 0 MA MP RS ST AC Bit no 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Actual value with prefix Name Bit no 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Reserve Channel Status information Name 0 ...

Страница 26: ...ture on page 34 If no parameter data are transmitted from the PROFIBUS master the standard value is 20 C With some PROFIBUS masters the parameter data cannot be changed during operation Adjustment of the cali bration data to the current ambient conditions in the machines is therefore not possible The calibration temperature with the appropriate setting in the parameter data section 8 7 4 Variable ...

Страница 27: ...e of an activated RESET bit RS bit 1 5 Directly after the controller is switched on the AUTOCAL function cannot be performed if the error numbers 101 103 201 203 9xx appear section 8 19 Error messages on page 50 If the controller worked cor rectly at least once after being switched on the AUTOCAL function is not possible if the error numbers 201 203 9xx appeared If the AUTOCAL function is blocked ...

Страница 28: ...er AUTOCAL MA Setting of this control bit starts the calibration process just as in section 8 5 2 AUTOCAL autom zeroing AC on page 26 But in addition after successful performance of the Master AUTOCAL function the heating element resistance determined by the controller is stored as a reference value e g after a heating element replacement This reference value is used in subsequent calibration proc...

Страница 29: ...set yet The error number provides information about the exact cause of the error section 8 19 Error messages on page 50 8 6 4 Warning active WA This bit can be set in addition to the AL bit If the WA bit is set a warning is output to indicate the current fault In this case the alarm relay is not active 8 6 5 Temperature reached TE The TE bit is set when the actual temperature has reached 95 of the...

Страница 30: ...cle latch function see Image b The switching status of the TO bit can thus be queried after resetting of the ST bit and before the start of the next sealing cycle The TO bit can only be set over the parameter data in the PROFIBUS master also over DPV1 Setting over the ROPEX visualisation software is not possible The tolerance limits can be set up to max 99 K 8 6 7 Regulation active RA The RES 5006...

Страница 31: ...st start temperature This is the temperature measured directly before execution of the start com mand ST bit 1 This measurement value can be used to evaluate the cooling The value is valid only during the heating phase ST bit 1 Outside of this phase the value 99 C is output with which it can be differentiated whether or not the value is valid The value range lies between 20 C and 500 C 8 6 14 Erro...

Страница 32: ...ndard value1 Possible values 0 3 Reserved 4 Temperature range alloy 10 0 1 4 5 8 10 11 5 Lower threshold for temperature OK 10 K 3 99 K 6 Upper threshold for temperature OK 10 K 3 99 K 7 calibration temperature 20 C 1 0 40 C 8 Heating time limit 100ms units 0 0 250 0 25 0 s 9 Expanded device diagnosis Activated Deactivated Activated 10 Measurement impulse duration 17 17 30 1 7 3 0 ms 11 Data forma...

Страница 33: ...100 ppm K 400 4000 ppm K 37 Calibration temperature channel 5 20 C 1 0 40 C 38 39 Temperature coefficient channel 5 1100 ppm K 400 4000 ppm K 40 Calibration temperature channel 6 20 C 1 0 40 C 41 42 Temperature coefficient channel 6 1100 ppm K 400 4000 ppm K 43 Calibration temperature channel 7 20 C 1 0 40 C 44 45 Temperature coefficient channel 7 1100 ppm K 400 4000 ppm K 1 The standard value is ...

Страница 34: ...hould remain set longer than the time set through the heating time limit The ST bit must be reset before the controller is started again The heating time limit is switched off as standard value 0 and can be selected between 0 s and 25 0 s 0 and 250 8 7 6 Expanded device diagnosis The expanded device diagnosis uses the diagnosis channel of the PROFIBUS protocol to report possible error statuses of ...

Страница 35: ...ealing applications it may be necessary to compensate the phase displacement between the UR and IR measurement signals ROPEX application report Use of the AUTOCOMP function can be necessary here The AUTOCOMP function must be released for use in the parameter data section 8 7 Parameter data on page 32 or through the DPV1 protocol expansion section 8 8 DPV1 protocol expansions on page 40 standard se...

Страница 36: ...With this setting the AUTOCOMP function is automatically started after a successful execution of the AUTOCAL function During execution of the AUTOCOMP function the OUTPUT LED flashes several times and the actual value output terminal 17 18 goes to 0 3 C i e approx 0 VDC Function AC bit 1 t t 0 0 AUTOCAL Lit t Off 2 0 s AUTOCOMP AUTOCAL t Off LED Lit OUTPUT LED Function AC bit t t 0 0 AUTOCAL AUTOC...

Страница 37: ...310 is output and the alarm relay switches on Additionally a delay time 0 9 9 s can be set in the parameter data GSD file or through the DPV1 protocol expansion After the lower tolerance band limit is exceeded the temperature diagnosis is switched on only after the parameterised delay time has expired As a result the temperature diagnosis can be intentionally suppressed such as during a temperatur...

Страница 38: ...rent at the end of the last sealing phase is output After the con troller is switched on the real ACTUAL temperature is displayed until the end of the first heating phase 3 2 Sec This causes the current ACTUAL temperature to be output over the PROFIBUS protocol for an additional 2 seconds at the end of a sealing phase Then the ACTUAL temperature is output in real time until the end of the next sea...

Страница 39: ...t be made in the parameter data section 8 7 Parameter data on page 32 or through the DPV1 protocol expansion section 8 8 DPV1 protocol expansions on page 40 Standard set ting Hold mode off ACTUAL temperature ST bit 1 T t t 0 0 Hold off T t 0 ACTUAL indication Hold on T t 0 Hold 2 s T t 0 Hold Hold Hold Hold End of heatsealing phase 2 s 2 s ...

Страница 40: ...vated or activated for SFM1 The grey coloured data correspond to the standard diagnosis the black data depict the expanded diagnosis data DPV0 mode Expanded device diagnosis active Coming 08 0C 00 00 06 13 06 81 00 D1 67 00 Going 00 0C 00 00 06 13 06 81 00 DA 00 00 Expanded device diagnosis SFM Coming 08 0C 00 00 06 13 06 81 00 C1 67 00 06 81 00 00 67 00 Going 00 0C 00 00 06 13 06 81 00 CA 00 00 0...

Страница 41: ... the DPV1 protocol expansion DPV1 parameter table of the RES 5006 Standard values are printed in bold italics Slot Index Parameter Range of values 0 255 I M functions Article number serial number ver sion numbers manufacturer ID 0 0 Cyclical data section 8 4 PROFIBUS protocol on page 22 1 4 Alloy area 0 1100 ppm K 300 C 1 780 ppm K 300 C 4 1100 ppm K 500 C 5 780 ppm K 500 C 8 3500 ppm K 300 C 9 PC...

Страница 42: ...f 1 on 2 AUTO 1 23 Output 1 temp OK bit 0 off 1 Active when Actual Setpoint 2 Active when Actual Setpoint with latch 1 24 Hold mode 0 off 1 on 2 2 sec 1 25 Calibration temperature channel 1 1 0 40 C 20 1 26 27 Temperature coefficient channel 1 400 4000 ppm K 1100 1 28 Calibration temperature channel 2 1 0 40 C 20 1 29 30 Temperature coefficient channel 2 400 4000 ppm K 1100 1 31 Calibration temper...

Страница 43: ...n writing parts of 1000 are ignored 0 59000 1 102 Time Minutes 0 59 1 103 Time Hours 0 23 1 104 Date Days day of the week not sup ported in the upper 3 bits 1 31 1 105 Date Month 1 12 1 106 Date Year 0 99 1 107 110 Operating hours 0 1 h 0 999999999 0 99999999 9 h 1 111 114 Not resettable total cycles counter 0 999999999 1 115 118 Resettable total cycles counter 0 999999999 1 119 122 Cycle counter ...

Страница 44: ...Ω channel 0 0 65535 0 0 6553 5 mΩ 1 219 220 Calibration resistance 0 1 mΩ channel 1 0 65535 0 0 6553 5 mΩ 1 221 222 Calibration resistance 0 1 mΩ channel 2 0 65535 0 0 6553 5 mΩ 1 223 224 Calibration resistance 0 1 mΩ channel 3 0 65535 0 0 6553 5 mΩ 1 225 226 Calibration resistance 0 1 mΩ channel 4 0 65535 0 0 6553 5 mΩ 1 227 228 Calibration resistance 0 1 mΩ channel 5 0 65535 0 0 6553 5 mΩ 1 229 ...

Страница 45: ...dby mode is indicated by 0 3 C i e approx 0 V at the analog output In addition the SA bit is set in the status word for the cyclic output data Trouble free operation of the controller is only guaranteed within the specified tolerance range of the input voltage An external voltage monitor must be connected to prevent low line or 24 VDC supply voltage from resulting in defective heatseals 1 241 242 ...

Страница 46: ...ATR 5 depending on the device configuration The correlation between the change in the output voltage and the ACTUAL temperature is linear RES 5006 Actual value output 0 10 VDC 18 17 0 V Temperature meter e g ATR 3 0 10 VDC max 5 mA 0 300 C range 2 3 4 5 6 7 8 9 10 300 Temperature T C VDC Voltage U 60 90 120 150 180 210 240 270 1 20 ºC ZERO 0 66 V 0 500 C range 2 3 4 5 6 7 8 9 10 500 100 150 200 25...

Страница 47: ... page 50 8 11 Booster connection The controller RES 5006 has a connection for an external switching amplifier booster as standard This connec tion at the terminals 15 16 is required at high primary currents constant current 5 A impulse current 25 A The switching amplifier must be connected in accordance with section 6 7 Connection diagram with booster con nection on page 14 The connection line to ...

Страница 48: ...d AUTOCAL To make error diagnosis easier in ongoing operation the controller RES 5006 has data storage for error messages section 8 19 Error messages on page 50 and executed AUTOCAL procedures section 8 5 2 AUTOCAL autom zeroing AC on page 26 The last 400 messages are stored These can be read out and displayed with the ROPEX visualisation software section 8 12 USB interface for visualisation softw...

Страница 49: ... and AUTOCAL on page 48 The behaviour of the temperature controller is not influenced by this 8 18 System monitoring alarm output To increase operational safety and avoid incorrect sealing this controller has hardware and software measures for differentiated error messages and diagnosis Both the outer wiring and the internal system are monitored thereby This feature helps the operator considerably...

Страница 50: ...n occur when the controller is switched off due to the undefined operating status This must be considered in evaluating the higher level controller e g PLC to avoid false alarms 8 19 Error messages Besides the error diagnosis coded in the protocol the PROFIBUS diagnosis expanded device diagnosis can also be accessed The error numbers appear as plain text in the project design tool as they are stor...

Страница 51: ...issing Error range Error ranges 4 107 2 66 Temperature jump down ward Error ranges Loose connection Error ranges Loose connection 108 Temperature jump upward 307 Temperature too low high chap 8 7 11 308 309 310 5 201 3 33 Network frequency missing fluctuates Check network Check network 202 Network frequency too large fluctuates 203 Network frequency too small fluctuates 6 304 4 00 Heat up time too...

Страница 52: ... Measure if machine in operation heating ele ment not changed 8 104 5 33 10 Current signal incorrect Impulse transformer incor rectly sized Perform AUTOCAL Check transformer speci fication Error ranges Error ranges Loose connection 105 Voltage signal incorrect Impulse transformer incor rectly sized 106 Voltage and current signal incorrect Impulse transformer incor rectly sized 302 Temperature too ...

Страница 53: ...configuration Error ranges Loose connection 11 112 7 33 10 Voltage signal incorrect Calibration not possible Error range Check configuration Error ranges Loose connection 12 113 8 00 10 Voltage current signal incor rect Calibration not possible Error ranges Check configuration Error ranges Loose connection 13 114 8 66 10 Temperature fluctuates Calibration not possible Perform AUTOCAL and or Error ...

Страница 54: ...ckup point Wire break Primary coil of the impulse transformer interrupted UR signal missing Measurement line interrupted Partial short circuit Delta R Heating element is partially bridged through a conducting part hold down device safety rail etc Interruption of the parallel circuit Wire break heating element break Contacting at the heating element defective Complete short circuit Heating element ...

Страница 55: ...larm relay active in case of alarm Rotary encoder switch for Station address Station address 01dec Automatic Phase correction AUTOCOMP X AUTOCOMP off Temperature diag nosis X Temperature diagnosis deactivated Heat up time moni toring X Heat up time monitoring deactivated Malfunc tion range Explanations Possible causes 0 5 1 2 3 4 6 7 8 9 AUX CONFIGURATION ALARM OUTPUT ENERGIZED AT ALARM DE ENERGIZ...

Страница 56: ...er checking with ROPEX Network frequency 47 63 Hz automatic frequency adjustment in this range Current consumption Primary current of the impulse transformer Imax 5 A ED 100 Imax 25 A ED 20 duration of play 1 min 24VDC power supply Terminal 5 7 or PROFIBUS plug pin 2 7 24 VDC Imax 100 mA Tolerance 10 SELV or PELV supplied from maximum 300 VAC Cat II The 24 VDC power supply can be supplied via term...

Страница 57: ...responding to 0 300 C or 0 500 C Precision 1 plus 50 mV Alarm relay Terminals 12 13 14 Umax 30 V DC AC Imax 0 2 A changeover contact voltage free Power loss Max 20 W Ambient conditions Maximum altitude 2000 m Ambient temperature 5 45 C Maximum relative humidity 80 at temperatures up to 31 C decreasing line arly to 50 relative humidity at 45 C Degree of protection IP 20 Mounting If several devices ...

Страница 58: ...its uni versal design A device modification MOD is available for the RESISTRON temperature controller RES 5006 to implement special applications MOD 01 Supplemental booster for small secondary voltages UR 0 2 60 VAC This modification is necessary for very short or low resistance heating elements for example The modifications must be ordered separately 75 0 90 0 113 0 135 0 ...

Страница 59: ...800001 Current transformer PEX W5 Art no 885107 Current transformer MSW W2 Art no 885212 Network filter LF 06480 Continuous current 6 A 480 VAC art no 885500 with UL certification 10520 Continuous curr 10 A 520 VAC art no 885504 with UL and CSA certification 35480 Continuous curr 35 A 480 VAC art no 885506 50520 Continuous curr 50 A 520 VAC art no 885509 with UL and CSA certification Impulse trans...

Страница 60: ...der Page 60 RES 5006 Version 1 Booster B 075415 Impulse loaded 75 A 415 VAC art no 885302 100400 Impulse loaded 100 A 400 VAC art no 885304 Lines For design and order specifications see ROPEX applica tion report ...

Страница 61: ...59 D Data format 35 Data storage 48 Date 48 Degree of protection 57 Design 56 Device diagnosis 34 Device view 15 Dimensions 58 Disposal 5 DPV1 protocol expansion 40 E Error diagnosis 7 Error messages 50 Error number format 32 35 Error ranges 54 Expanded device diagnosis 34 External switching amplifier 14 F Factory settings 55 Fuse 10 G GSD file 21 H Heating element type 57 Heat up time monitoring ...

Страница 62: ...ctive 30 Reset 27 ROPEXvisual 47 RS bit 27 S Setpoint 29 Setup stipulations 8 Standby mode 45 Start 27 START bit 19 System diagnosis 47 System monitoring 49 T TCR 3 17 TE bit 29 Temperature coefficient 3 17 Temperature diagnosis 37 Temperature display 46 47 59 Temperature OK 29 Temperature range 16 57 Temperature reached 29 Temperature regulation 6 Thermal impulse process 6 Time 48 Time stamp 48 T...

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